CN104848679B - A kind of temperature-controlled process of drying room waste-heat recovery device - Google Patents

A kind of temperature-controlled process of drying room waste-heat recovery device Download PDF

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Publication number
CN104848679B
CN104848679B CN201510220577.8A CN201510220577A CN104848679B CN 104848679 B CN104848679 B CN 104848679B CN 201510220577 A CN201510220577 A CN 201510220577A CN 104848679 B CN104848679 B CN 104848679B
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temperature
air exhauster
heat
rotating speed
mouth
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CN104848679A (en
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孙远烈
邹学峰
周国华
周旭东
陈丽洁
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Jiangsu Haida Textile Machinery Co Ltd
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Jiangsu Haida Textile Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a kind of drying room waste-heat recovery device and its temperature-controlled process, including casing and heat-exchange device, it is characterized in that, the heat-exchange device is combined with the casing by heat exchange conjunction, cold air is pumped in the heat-exchange device, and the heat for flowing through waste gas in casing is absorbed using heat exchange principle.Present configuration is simple, it is achieved that the recycling of used heat, energy-conserving and environment-protective;Waste gas reduces the temperature of duct wall after waste-heat recovery device, reduces heat radiation of the exhaust emission suction system temperature to air, and synthesis energy saving reaches 20% or so;Present invention achieves carrying out real-time detection and control to discharging waste heat gas and the temperature before and after cold air heating, recovery drying room waste gas residual heat as much as possible meets air temperature requirement again, effectively improves heat recovery efficiency.

Description

A kind of temperature-controlled process of drying room waste-heat recovery device
Technical field
The present invention relates to heat-energy recovering apparatus, and in particular to a kind of drying room waste-heat recovery device and its temperature-controlled process.
Background technology
At present, in whole drying room baking field, almost all of roasting plant be all using roasting plant outside low Humidity, low temperature air directly exchange for high humility in equipment, high-temperature moisture the material in equipment is carried out toasting, hydrofuge.This During although a technology can reach the effect of hydrofuge, hydrofuge, as hydrofuge waste gas stream contains amount of heat, fail into Row is recycled, and in air of the substantial amounts of heat-energy losses outside equipment, causes a large amount of wastes of the energy, heat energy not to be had very much The utilization of effect, causes drying room larger in baking running power consumption.
Drying room not only wastes heat energy in a large amount of used heat moistures that baking running is discharged, and works as institute's waste air temperature mistake Gao Shi, can improve discharge duct wall temperature, increase heat radiation of the gas extraction system to surrounding environment, have greater environmental impacts;Existing Technology is not accounted for discharging waste heat gas and the temperature before and after cold air heating when waste gas residual heat is reclaimed using heat exchange principle Degree is monitored, and when because heat exchange is reclaimed, heat is excessive, when discharge EGT is too low, institute's waste air humidity increase is easily produced Raw bonding and condensation, can equally affect the operation of drying room benefit and waste-heat recovery device.Therefore, how to ensure both as much as possible Drying room waste gas residual heat is reclaimed, air temperature requirement is met again, is not affected subsequent process flow, this is accomplished by developing one kind can be with The drying room waste-heat recovery device of control temperature.
Content of the invention
Not enough for prior art, the invention provides a kind of simple structure, waste heat recovery effect are good, and can control Discharge the drying room waste heat recovery device of waste heat gas temperature and heat absorption cold air heating-up temperature.
The present invention solve the technical scheme that adopts of above-mentioned technical problem for:A kind of drying room waste-heat recovery device, including casing And heat-exchange device, the heat-exchange device combined with the casing by heat exchange conjunction, pump in the heat-exchange device Enter cold air, the heat for flowing through waste gas in casing is absorbed using heat exchange principle.
Further, the heat-exchange device is located at heat exchange conjunction top, connects including pressure fan, preheating cavity and outlet Mouth conjunction, for absorbing the circulation of the air of waste heat.
Further, the casing is located at heat exchange conjunction bottom, and casing side is provided with air exhauster, for used heat The circulation of gas.
Further, the pressure fan and air exhauster are VFC.
Further, in the casing, thermometric is respectively arranged with air exhauster mouth, pressure fan mouth, gas outlet conjunction Point, for carrying out real-time detection to discharging waste heat gas and the temperature before and after cold air heating.
A kind of temperature-controlled process of above-mentioned drying room waste-heat recovery device, for controlling air exhauster mouth and outlet simultaneously Temperature in mouth conjunction;Case body temperature is T1, and air exhauster mouth temperature is T2, and pressure fan mouth temperature is t1, and gas outlet is tied Temperature in component is t2, and air exhauster rotating speed is S, and pressure fan rotating speed is s;It is characterized in that comprising the steps:
(1)When air exhauster mouth temperature T2 is less than design temperature T, air exhauster rotating speed S first remains unchanged, and gradually reduces Pressure fan rotating speed s, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan rotating speed s reaches lower limit air exhauster When mouth temperature T2 is still below design temperature T, then air exhauster rotating speed S is stepped up, until air exhauster mouth temperature T2 is equal to setting Constant temperature degree T;
(2)When air exhauster mouth temperature T2 is higher than design temperature T, air exhauster rotating speed S first remains unchanged, and is stepped up Pressure fan rotating speed s, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan rotating speed s reaches higher limit air exhauster When mouth temperature T2 remains above design temperature T, then air exhauster rotating speed S is gradually reduced, until air exhauster mouth temperature T2 is equal to setting Constant temperature degree T;
(3)When temperature t2 in the conjunction of gas outlet is less than design temperature t, air exhauster rotating speed S first remains unchanged, by Step reduces pressure fan rotating speed s, until air exhauster mouth temperature t2 is equal to design temperature t;When pressure fan rotating speed s reaches lower limit row When gas blower fan mouth temperature t2 is still below design temperature t, then air exhauster rotating speed S is stepped up, until air exhauster mouth temperature t2 It is equal to design temperature t;
(4)When temperature t2 in the conjunction of gas outlet is higher than design temperature t, air exhauster rotating speed S first remains unchanged, by Step increases pressure fan rotating speed s, until air exhauster mouth temperature t2 is equal to design temperature t;When pressure fan rotating speed s reaches higher limit row When gas blower fan mouth temperature t2 remains above design temperature t, then air exhauster rotating speed S is gradually reduced, until air exhauster mouth temperature t2 It is equal to design temperature t;
(5)According to step(1)-(4)Control method, make temperature t2 in air exhauster mouth T2 and gas outlet conjunction with When control in setting value.
Advantages of the present invention:The drying room waste heat recovery device of the present invention utilizes circulation heat transfer exchange principle, to useless Heat is recycled, energy-conserving and environment-protective;Present configuration is case structure, and device is cleaned and maintenance is simple, is placed on above drying room, Take up room little;Waste gas reduces the temperature of duct wall after waste-heat recovery device, reduces exhaust emission suction system temperature to air Heat radiation, synthesis energy saving reaches 20% or so;Present invention achieves to discharging waste heat gas and the temperature before and after cold air heating Real-time detection and control is carried out, recovery drying room waste gas residual heat as much as possible meets air temperature requirement again, effectively improves heat Organic efficiency.
Description of the drawings
Fig. 1 is schematic structural view of the invention.
Specific embodiment
The present invention is described further below in conjunction with the accompanying drawings.As shown in figure 1, a kind of drying room waste-heat recovery device, bag Casing 1 and heat-exchange device is included, the heat-exchange device is combined with the casing 1 by heat exchange conjunction 2, the heat exchange Cold air is pumped in device, absorbs the heat for flowing through waste gas in casing 1 using heat exchange principle.
Further, the heat-exchange device is located at 2 top of heat exchange conjunction, including pressure fan 3, preheating cavity 6 and goes out Gas interface conjunction 5, for absorbing the circulation of the air of waste heat;The casing 1 is located at 2 bottom of heat exchange conjunction, casing one Side is provided with air exhauster 4, for the circulation of waste heat gas;The pressure fan 3 and air exhauster 4 are VFC;The case Point for measuring temperature 7 is respectively arranged with body 1, in 4 mouthfuls of air exhauster, 3 mouthfuls of pressure fan, gas outlet conjunction 5, for discharging waste hot gas Temperature before and after body and cold air heating carries out real-time detection.
A kind of temperature-controlled process of above-mentioned drying room waste-heat recovery device, for controlling air exhauster mouth and outlet simultaneously Temperature in mouth conjunction;Case body temperature is T1, and air exhauster mouth temperature is T2, and pressure fan mouth temperature is t1, and gas outlet is tied Temperature in component is t2, and air exhauster rotating speed is S, and pressure fan rotating speed is s;It is characterized in that comprising the steps:
(1)When air exhauster mouth temperature T2 is less than design temperature T, air exhauster rotating speed S first remains unchanged, and gradually reduces Pressure fan rotating speed s, reduces the heat that pressure fan is taken away, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan turns When fast s reaches lower limit air exhauster mouth temperature T2 and is still below design temperature T, then be stepped up air exhauster rotating speed S, increase into Heat in cartonning body, until air exhauster mouth temperature T2 is equal to design temperature T;
(2)When air exhauster mouth temperature T2 is higher than design temperature T, air exhauster rotating speed S first remains unchanged, and is stepped up Pressure fan rotating speed s, increases the heat that pressure fan is taken away, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan turns When fast s arrival higher limit air exhauster mouth temperature T2 remains above design temperature T, then air exhauster rotating speed S is gradually reduced, increase is sent The heat that blower fan is taken away, until air exhauster mouth temperature T2 is equal to design temperature T;
(3)When temperature t2 in the conjunction of gas outlet is less than design temperature t, air exhauster rotating speed S first remains unchanged, by Step reduces pressure fan rotating speed s, reduces the heat that pressure fan is taken away, until air exhauster mouth temperature t2 is equal to design temperature t;When sending When rotation speed of fan s arrival lower limit air exhauster mouth temperature t2 is still below design temperature t, then air exhauster rotating speed S is stepped up, Increase the heat entered in casing, until air exhauster mouth temperature t2 is equal to design temperature t;
(4)When temperature t2 in the conjunction of gas outlet is higher than design temperature t, air exhauster rotating speed S first remains unchanged, by Step increases pressure fan rotating speed s, increases the heat that pressure fan is taken away, until air exhauster mouth temperature t2 is equal to design temperature t;When sending When rotation speed of fan s arrival higher limit air exhauster mouth temperature t2 remains above design temperature t, then air exhauster rotating speed S is gradually reduced, Increase the heat that pressure fan is taken away, until air exhauster mouth temperature t2 is equal to design temperature t;
(5)According to step(1)-(4)Control method, make temperature t2 in air exhauster mouth T2 and gas outlet conjunction with When control in setting value.

Claims (3)

1. a kind of temperature-controlled process of drying room waste-heat recovery device, including casing and heat-exchange device, it is characterised in that described Heat-exchange device is combined with the casing by heat exchange conjunction, pumps into cold air in the heat-exchange device, using heat friendship Change principle and absorb the heat for flowing through waste gas in casing;The heat-exchange device be located at heat exchange conjunction top, including pressure fan, Preheating cavity and gas outlet conjunction, for absorbing the circulation of the air of waste heat;The casing is located at heat exchange conjunction bottom, case Body side is provided with air exhauster, for the circulation of waste heat gas;The box house, air exhauster oral area, pressure fan oral area, Point for measuring temperature is respectively arranged with inside the conjunction of gas outlet, for entering to discharging waste heat gas and the temperature before and after cold air heating Row real-time detection;
The temperature-controlled process of described drying room waste-heat recovery device, for controlling air exhauster mouth and gas outlet conjunction simultaneously Interior temperature;Case body temperature is T1, and air exhauster mouth temperature is T2, and pressure fan mouth temperature is t1, in the conjunction of gas outlet Temperature is t2, and air exhauster rotating speed is S, and pressure fan rotating speed is s;Specifically include following step:
(1)When air exhauster mouth temperature T2 is less than design temperature T, air exhauster rotating speed S first remains unchanged, and gradually reduces air-supply Machine rotating speed s, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan rotating speed s reaches lower limit air exhauster mouth temperature When degree T2 is still below design temperature T, then air exhauster rotating speed S is stepped up, until air exhauster mouth temperature T2 is equal to sets temperature Degree T;
(2)When air exhauster mouth temperature T2 is higher than design temperature T, air exhauster rotating speed S first remains unchanged, and is stepped up blowing Machine rotating speed s, until air exhauster mouth temperature T2 is equal to design temperature T;When pressure fan rotating speed s reaches higher limit air exhauster mouth temperature When degree T2 remains above design temperature T, then air exhauster rotating speed S is gradually reduced, until air exhauster mouth temperature T2 is equal to sets temperature Degree T;
(3)When temperature t2 in the conjunction of gas outlet is less than design temperature t, air exhauster rotating speed S first remains unchanged, and progressively drops Low pressure fan rotating speed s, until air exhauster mouth temperature t2 is equal to design temperature t;When pressure fan rotating speed s reaches lower limit exhaust wind When machine mouth temperature t2 is still below design temperature t, then air exhauster rotating speed S is stepped up, until air exhauster mouth temperature t2 is equal to Design temperature t;
(4)When temperature t2 in the conjunction of gas outlet is higher than design temperature t, air exhauster rotating speed S first remains unchanged, and progressively increases Plus pressure fan rotating speed s, until air exhauster mouth temperature t2 is equal to design temperature t;When pressure fan rotating speed s reaches higher limit exhaust wind When machine mouth temperature t2 remains above design temperature t, then air exhauster rotating speed S is gradually reduced, until air exhauster mouth temperature t2 is equal to Design temperature t;
(5)According to step(1)-(4)Control method, make the same time control of temperature t2 in air exhauster mouth T2 and gas outlet conjunction System is in setting value.
2. the temperature-controlled process of a kind of drying room waste-heat recovery device according to claim 1, it is characterised in that:Described send Blower fan is VFC.
3. the temperature-controlled process of a kind of drying room waste-heat recovery device according to claim 1, it is characterised in that:The row Gas blower fan is VFC.
CN201510220577.8A 2015-05-05 2015-05-05 A kind of temperature-controlled process of drying room waste-heat recovery device Active CN104848679B (en)

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* Cited by examiner, † Cited by third party
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CN106172906A (en) * 2016-07-12 2016-12-07 青岛科技大学 A kind of multibucket tea drier
CN111473614B (en) * 2020-04-23 2020-11-10 安徽欧瑞达电器科技有限公司 Environment-friendly heat pump dryer
TWI749768B (en) * 2020-09-16 2021-12-11 科嶠工業股份有限公司 Method and device for monitoring heat recovery efficiency of oven
CN112484436B (en) * 2020-11-28 2022-06-07 浙江德清炜烨新材料股份有限公司 Refractory material drying equipment

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* Cited by examiner, † Cited by third party
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US7213349B1 (en) * 2006-08-01 2007-05-08 Brunner Richard A Heat recovery system for clothes dryer
CN202347286U (en) * 2011-12-06 2012-07-25 绍兴文理学院 Intelligent PID (proportional-integral-derivative) controlled residual heat recoverer for oil-contamination-preventing setting machines
CN103104922B (en) * 2013-02-06 2015-09-02 西安宇清环境工程科技有限责任公司 A kind of waste incineration flue gas waste heat recovery device
CN203657497U (en) * 2013-06-18 2014-06-18 重庆长江造型材料(集团)股份有限公司 Waste heat recovery device of reclaimed sand calcining furnace
CN204648906U (en) * 2015-05-05 2015-09-16 江苏海大印染机械有限公司 A kind of drying room waste-heat recovery device

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Address after: 214000 Jiangsu Province, Wuxi City District plum village Nanfeng Road No. 8

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