CN104845514A - Anti-condensation and anti-frosting refrigerating cabinet glass and preparation method thereof - Google Patents

Anti-condensation and anti-frosting refrigerating cabinet glass and preparation method thereof Download PDF

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Publication number
CN104845514A
CN104845514A CN201510177926.2A CN201510177926A CN104845514A CN 104845514 A CN104845514 A CN 104845514A CN 201510177926 A CN201510177926 A CN 201510177926A CN 104845514 A CN104845514 A CN 104845514A
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parts
glass
acrylate
coating layer
super
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CN104845514B (en
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陆耀钟
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Ningbo Qi Hong Electrical Appliances Co Ltd
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Ningbo Qi Hong Electrical Appliances Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/66Additives characterised by particle size
    • C09D7/67Particle size smaller than 100 nm
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10Homopolymers or copolymers of methacrylic acid esters
    • C08J2333/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2471/00Characterised by the use of polyethers obtained by reactions forming an ether link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/10Transparent films; Clear coatings; Transparent materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

The invention relates to anti-condensation and anti-frosting refrigerating cabinet glass; the refrigerating cabinet glass is composed of an organic glass base material and a super-hydrophobic photocuring coating layer modified on the base material surface, wherein the super-hydrophobic photocuring coating layer is composed of the following raw materials in parts by weight: 40-60 parts of epoxy acrylate, 20-30 parts of fluorinated acrylate, 10-20 parts of an acrylate modified organic silicone oil, 80-100 parts of polyether tetraacrylate, 1-2 parts of nano silica, and 2-4 parts of a photoinitiator. The surface of the organic glass base material is coated with the photocuring coating layer, the surface of the photocuring coating layer contains fluorine silicon chains, and thus a super-hydrophobic layer is formed and condensation and frost formation are prevented fundamentally; at the same time, the coating layer is relatively high in hardness and has a hardening effect on the surface of the organic glass; the coating layer has a relatively high transparency, thereby not affecting the glass light transmittance; the organic glass has relatively low thermal conductivity, thereby slowing down heat exchange of the inner side and the outer side of the glass; and at the same time, nano silica has extremely strong ultraviolet absorption and infrared reflection properties, thereby enhancing the heat insulation of the coating layer and effectively reducing energy consumption.

Description

A kind of anti-condensation frosting glass for refrigerator and preparation method thereof
Technical field
The present invention relates to a kind of glass for refrigerator, particularly relate to a kind of anti-condensation frosting glass for refrigerator and preparation method thereof.
Background technology
Adopt the low temperature refrigerator of transparent glass door, showcase because of its penetrating attractive in appearance, display function is superior and be commercially more and more subject to the welcome of user, but because refrigerator-freezer internal and external environment exists the temperature difference, glass temperature is lower than ambient dew point, the easy condensation of glass outer side, and refrigerator-freezer internal temperature is lower, be adsorbed on the easy frosting of steam of glass inner side.
The approach of current solution glass door condensation frosting mainly contains two kinds: one lays electric heating film inside freezer door double glazing, by electric heating film heating, improves glass temperature, prevents condensation frosting; Another kind is that warm braw condenser surface being carried heat by ad hoc air-supply arrangement constantly blows on glass door, to improve the temperature of glass, prevents condensation frosting.The Method And Principle laying electric heating film is simple, but power consumption is larger.The method of setting up air-supply arrangement make use of heat that condenser distributes to heat glass, relatively energy-conservation, but extra auxiliary collecting folk songs and supply air system need be added, complex structure, cost increases, also have certain influence to surrounding enviroment during air-supply, the heat that air-supply arrangement transmits simultaneously will cause refrigeration system to strengthen refrigeration power consumption, form pernicious futile cycle.Therefore existing method all fundamentally can not solve condensation frosting problem, if improve glass surface hydrophobicity, make steam can not be adsorbed on glass surface for a long time, can fundamentally prevent condensation frosting.
Summary of the invention
First technical problem to be solved by this invention is the anti-condensation frosting glass for refrigerator providing a kind of anti-condensation frosting effective for prior art.
Second technical problem to be solved by this invention is to provide a kind of preparation method of above-mentioned anti-condensation frosting glass for refrigerator.
The present invention solves the technical scheme that first technical problem adopt: a kind of anti-condensation frosting glass for refrigerator, this glass for refrigerator is made up of organic glass substrate and the super-hydrophobic light solidifying coating being modified at this substrate surface, count by weight, described super-hydrophobic light solidifying coating is made up of following raw material: epoxy acrylate 40 ~ 60 parts, fluorinated acrylate 20 ~ 30 parts, acrylate modified organic silicone oil 10 ~ 20 parts, polyether tetra-acrylate 80 ~ 100 parts, nano silicon 1 ~ 2 part, light trigger 2 ~ 4 parts.
The present invention solves the technical scheme that second technical problem adopt: the preparation method of above-mentioned anti-condensation frosting glass for refrigerator comprises the following steps:
(1) preparation of organic glass substrate: the PMMA pellet that drying dewaters in advance is added in vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming;
(2) preparation of light solidifying coating: by above-mentioned mass fraction, nano silicon is added in polyether tetra-acrylate, ultrasonic disperse 20 ~ 30min, form finely dispersed nano silicon dispersion liquid, add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate and light trigger again, and feed in raw material while stir, reinforced complete stirring 20 ~ 30min;
(3) coating of synthetic glass top coat: the organic glass substrate surface cleaning above-mentioned preparation, after surface drying, again light solidifying coating prepared by described step (2) is sprayed to this organic glass substrate surface, spray pressure 0.4 ~ 0.6MPa, spray distance 15 ~ 25cm, spraying rate 30 ~ 40cm/s, spray complete standing 1 ~ 2min, again the base material being coated with light solidifying coating is sent in conveyor type uv curing machine, solidify 120 ~ 150s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain described anti-condensation frosting glass for refrigerator.
Compared with prior art, the invention has the advantages that: the present invention is at organic glass substrate surface-coated light solidifying coating, and wherein synthetic glass is lower than simple glass density, physical strength is high, shatter-resistant ability is high, and be easy to processing; Light solidifying coating surface fluorine silicon chain, thus form super-hydrophobic layer, fundamentally prevent condensation frosting; The hardness of coating own is higher simultaneously, has sclerization to synthetic glass surface; Coating transparency is higher, does not affect glass light transmitance; Synthetic glass thermal conductivity is lower, can slow down both sides heat exchange inside and outside glass, and nano silicon has extremely strong uv-absorbing and infrared external reflection characteristic simultaneously, strengthens the thermal insulation of coating, effectively reduces energy consumption; This glass for refrigerator preparation method is simple in addition, and operating process is easy to control, and can extensively be extended in the production of anti-condensation frosting glass for refrigerator.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail, the VH5 that the synthetic glass (PMMA) used in following embodiment is produced for the beautiful sun of Mitsubishi;
Epoxy acrylate is the amino modified bisphenol A epoxy acrylate EBECRYL 3703 that Qing Te chemical company of the U.S. produces, molecular weight 850, viscosity 4250cP;
Fluorinated acrylate is the methacrylic acid ten trifluoro monooctyl ester that Harbin Xue Jiafu chemistry of silicones company limited produces, molecular weight 432, surface tension (dym/cm) 12.8;
Acrylate modified organic silicone oil is two tip type reactive silicone oil X-22-164A, the kinematic viscosity 25mm of Japanese SHIN-ETSU HANTOTAI chemical production 2/ s;
Polyether tetra-acrylate is the EBECRYL 40, viscosity 160cP that Qing Te chemical company of the U.S. produces;
Nano silicon is the hydrophobic type aerosil R106 that German goldschmidt chemical corporation is produced, median size 7nm; Light trigger is the IRGACURE 184 that German BASF (vapour bar) company produces.
Embodiment 1:
First the PMMA pellet that drying dewaters in advance is added vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming.Secondly, by the super-hydrophobic light solidifying coating raw material of the recipe configuration in table 1, nano silicon is added polyether tetra-acrylate, ultrasonic disperse 30min, form finely dispersed nano silicon dispersion liquid, then add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate, light trigger successively, feed in raw material while high-speed stirring, reinforced complete stirring 20min, obtained super-hydrophobic photo-cured coating.Finally, the organic glass substrate surface of preparing with alcohol washes, again by the super-hydrophobic photo-cured coating spraying surface of falling organic glass substrate of preparation, spray pressure 0.4MPa, spray distance 15cm, spraying rate 30cm/s, spray complete standing 1min, send into conveyor type uv curing machine again, solidify 120s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain required anti-condensation frosting glass for refrigerator.
Embodiment 2:
First the PMMA pellet that drying dewaters in advance is added vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming.Secondly, by the super-hydrophobic light solidifying coating raw material of the recipe configuration in table 1, nano silicon is added polyether tetra-acrylate, ultrasonic disperse 30min, form finely dispersed nano silicon dispersion liquid, then add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate, light trigger successively, feed in raw material while high-speed stirring, reinforced complete stirring 20min, obtained super-hydrophobic photo-cured coating.Finally, the organic glass substrate surface of preparing with alcohol washes, again by the super-hydrophobic photo-cured coating spraying surface of falling organic glass substrate of preparation, spray pressure 0.4MPa, spray distance 15cm, spraying rate 30cm/s, spray complete standing 1min, send into conveyor type uv curing machine again, solidify 120s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain required anti-condensation frosting glass for refrigerator.
Embodiment 3:
First the PMMA pellet that drying dewaters in advance is added vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming.Secondly, by the super-hydrophobic light solidifying coating raw material of the recipe configuration in table 1, nano silicon is added polyether tetra-acrylate, ultrasonic disperse 30min, form finely dispersed nano silicon dispersion liquid, then add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate, light trigger successively, feed in raw material while high-speed stirring, reinforced complete stirring 20min, obtained super-hydrophobic photo-cured coating.Finally, the organic glass substrate surface of preparing with alcohol washes, again by the super-hydrophobic photo-cured coating spraying surface of falling organic glass substrate of preparation, spray pressure 0.4MPa, spray distance 15cm, spraying rate 30cm/s, spray complete standing 1min, send into conveyor type uv curing machine again, solidify 120s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain required anti-condensation frosting glass for refrigerator.
Embodiment 4:
First the PMMA pellet that drying dewaters in advance is added vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming.Secondly, by the super-hydrophobic light solidifying coating raw material of the recipe configuration in table 1, nano silicon is added polyether tetra-acrylate, ultrasonic disperse 30min, form finely dispersed nano silicon dispersion liquid, then add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate, light trigger successively, feed in raw material while high-speed stirring, reinforced complete stirring 20min, obtained super-hydrophobic photo-cured coating.Finally, the organic glass substrate surface of preparing with alcohol washes, again by the super-hydrophobic photo-cured coating spraying surface of falling organic glass substrate of preparation, spray pressure 0.4MPa, spray distance 15cm, spraying rate 30cm/s, spray complete standing 1min, send into conveyor type uv curing machine again, solidify 120s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain required anti-condensation frosting glass for refrigerator.
The super-hydrophobic light solidifying coating formula of table 1
Component title Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Epoxy acrylate 40 60 50 50
Fluorinated acrylate 20 30 27 22
Acrylate modified organic silicone oil 20 10 12 18
Polyether tetra-acrylate 100 80 90 96
Nano silicon 2 2 1 1.5
Light trigger 2 4 3 3
Note: be mass fraction in above-mentioned each super-hydrophobic light solidifying coating formula.
Embodiment 5:
The anti-condensation frosting glass for refrigerator of the present embodiment to above-described embodiment 1 ~ 4 gained carries out correlated performance test, and test result is in table 2, and testing method is as follows:
(1) surface hardness test: test according to GB/T 6739-2006 " paint and varnish pencil method measures hardness of paint film ".
(2) coating adhesion test: test according to GB/T 9286-1998 " cross cut test of paint and varnish paint film ".
(3) contact angle and roll angle test: the JC2000F roll angle survey meter contact angle of test distilled water on synthetic glass surface adopting Beijing China National Instruments Import & Export Corporation Ke Xin Science and Technology Ltd. to produce and roll angle.
(4) transmittance test: test according to GB/T 2410-2008 " mensuration of transparent plastics transmittance and mist degree ".
The embodiment products obtained therefrom the performance test results that table 2 is different
Test event Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Surface hardness 5H 6H 6H 6H
Sticking power, level 0 0 0 0
Contact angle, ° 151 153 152 154
Roll angle, ° 13 12 12 10
Transmittance, % 92 92 92 92

Claims (2)

1. an anti-condensation frosting glass for refrigerator, it is characterized in that, this glass for refrigerator is made up of organic glass substrate and the super-hydrophobic light solidifying coating being modified at this substrate surface, count by weight, described super-hydrophobic light solidifying coating is made up of following raw material: epoxy acrylate 40 ~ 60 parts, fluorinated acrylate 20 ~ 30 parts, acrylate modified organic silicone oil 10 ~ 20 parts, polyether tetra-acrylate 80 ~ 100 parts, nano silicon 1 ~ 2 part, light trigger 2 ~ 4 parts.
2. a preparation method for anti-condensation frosting glass for refrigerator as claimed in claim 1, is characterized in that comprising the following steps:
(1) preparation of organic glass substrate: the PMMA pellet that drying dewaters in advance is added in vented extruder, prepare methacrylate sheet, sheet material is cut into the stock requiring size, be clamped on mold frame, the organic glass substrate requiring shape is prepared in thermoforming;
(2) preparation of light solidifying coating: by above-mentioned mass fraction, nano silicon is added in polyether tetra-acrylate, ultrasonic disperse 20 ~ 30min, form finely dispersed nano silicon dispersion liquid, add acrylate modified organic silicone oil, epoxy acrylate, fluorinated acrylate and light trigger again, and feed in raw material while stir, reinforced complete stirring 20 ~ 30min;
(3) coating of synthetic glass top coat: the organic glass substrate surface cleaning above-mentioned preparation, after surface drying, again light solidifying coating prepared by described step (2) is sprayed to this organic glass substrate surface, spray pressure 0.4 ~ 0.6MPa, spray distance 15 ~ 25cm, spraying rate 30 ~ 40cm/s, spray complete standing 1 ~ 2min, again the base material being coated with light solidifying coating is sent in conveyor type uv curing machine, solidify 120 ~ 150s under nitrogen atmosphere with the ultraviolet lamp of 80W/cm, obtain described anti-condensation frosting glass for refrigerator.
CN201510177926.2A 2015-04-15 2015-04-15 A kind of anti-condensation frosting glass for refrigerator and preparation method thereof Active CN104845514B (en)

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CN105040446A (en) * 2015-08-29 2015-11-11 福建鑫华股份有限公司 Preparation method of breathable self-cleaning fabric
CN107032634A (en) * 2017-03-20 2017-08-11 广东省新材料研究所 A kind of preparation method of glass hydrophobic film
CN110588102A (en) * 2019-07-11 2019-12-20 中国航发北京航空材料研究院 Lightweight vehicle window for high-speed train and manufacturing method thereof

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CN110588102A (en) * 2019-07-11 2019-12-20 中国航发北京航空材料研究院 Lightweight vehicle window for high-speed train and manufacturing method thereof

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