CN104842277A - Porcelain tile surface treatment process - Google Patents
Porcelain tile surface treatment process Download PDFInfo
- Publication number
- CN104842277A CN104842277A CN201410055158.9A CN201410055158A CN104842277A CN 104842277 A CN104842277 A CN 104842277A CN 201410055158 A CN201410055158 A CN 201410055158A CN 104842277 A CN104842277 A CN 104842277A
- Authority
- CN
- China
- Prior art keywords
- porcelain tiles
- imitation rock
- rock porcelain
- surface treatment
- shot
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
- B24C3/04—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other stationary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/06—Impeller wheels; Rotor blades therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention relates to the technical field of deep processing of ceramic wall and floor tiles, and discloses a porcelain tile surface treatment process. The porcelain tile surface treatment process is characterized by adopting a shot blasting process for the treated surfaces of porcelain tiles. Preferentially, the porcelain tiles are porcelain tile blanks treated by a kiln process. Further, the treated surfaces of the porcelain tiles are reverse sides of the porcelain tiles. Further, the reverse sides of the porcelain tiles take the shape of turtle backs with low middles and high peripheries. The porcelain tile surface treatment process can treat the surfaces of the sintered tile blanks and the uneven deformation correction of the surfaces of the tiles caused by different processing procedures, so that the number of scrappers is decreased, the production process of traditional porcelain tiles is optimized, the cost of porcelain tile production equipment is reduced, the processing efficiency of the porcelain tiles is improved, and the quality of the porcelain tile products is guaranteed.
Description
Technical field
Ceramic wall and floor bricks of the present invention (stone material) deep process technology field, is specifically related to a kind of Imitation Rock Porcelain Tiles process of surface treatment.
Background technology
At present, along with the raising day by day of people's living standard and aesthetic standards, the roughness of people to the quality of ceramic and surface is had higher requirement.Ceramic polished brick becomes one of ceramic be most widely used in modern architecture fitting-out work owing to adapting to these requirements.
Along with China's building and ornament materials (ceramic tile, stone material etc.) constantly upgrade and development, the daily output of ceramic tile is increasing, in 2008, every bar ceramic tile production line have a daily output of 13000 square metres, and by 2013, the ceramic tile daily output then reaches 23000 square metres, and therefore, ceramic tile process equipment must adapt to the requirement of this large output and heavy load.At present, the adobe of ceramic tile is after kiln PROCESS FOR TREATMENT, and the distortion that generation can be very large under the sharply effect of expanding with heat and contract with cold of its surface, this kind of distortion mainly makes ceramic tile adobe 1 be the low turtleback shape (as shown in Figure 1) of middle high periphery.In order to eliminate this distortion, mainly ceramic tile is adopted to scrape thicknessing technique to the front of ceramic tile adobe at present, its technological principle is as shown in Figure 2: striking off in operation, in order to eliminate the distortion of this curvature of the spinal column, Buddha's warrior attendant abrading block 21 on cylinder 2 is not be covered with cylinder 2 surface, but being only arranged in the centre position of cylinder, both sides are empty, so just the curvature of the spinal column of ceramic tile 1 height point can be ground off.But owing to striking off thickness that operation grinds away from start to finish greatly about about 1mm, the last deflection of ceramic tile is greatly about 0.4-0.6mm; Again because cylinder is depthkeeping grinding, therefore, striking off in operation implementation, ceramic tile is be close on a moving belt under the pressure of the rollers, but below cylinder out after, ceramic tile elasticity can return to the pattern of the curvature of the spinal column again.Further, along with the raising day by day of ceramic tile output, the amount of feeding of current ceramic tile has the most reached 30 meters per minute, goes out the adobe after kiln and is out of shape also increasing.In order to eliminate adobe distortion, 2008 is 16 striking off the cylinder bistrique arranged in operation, and by 2013, reaches 48 striking off the bistrique arranged in operation.2008, the bistrique that polishing machine is arranged was 32, and by 2013, the bistrique that polishing machine is arranged reached 48.And, in order to make ceramic tile front reach mirror effect, also needing constantly increase bistrique and extend milling time, also just adding energy consumption thus.2008, the length of every bar ceramic polishing line was 145 meters, and by 2013, the length of every bar ceramic tile production line reached 245 meters, made existing job shop cannot install so long equipment and arrange technological process.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art part, a kind of Imitation Rock Porcelain Tiles process of surface treatment is provided, effectively can process the problems such as Imitation Rock Porcelain Tiles surface such as curvature of the spinal column distortion, thus optimize the production technology of existing Imitation Rock Porcelain Tiles.
For achieving the above object, the present invention adopts following technical scheme:
A kind of Imitation Rock Porcelain Tiles process of surface treatment, adopts ball blast PROCESS FOR TREATMENT to the pending surface of Imitation Rock Porcelain Tiles.
As preferably, described Imitation Rock Porcelain Tiles is the Imitation Rock Porcelain Tiles adobe after kiln PROCESS FOR TREATMENT.
Further, the pending surface of described Imitation Rock Porcelain Tiles is the reverse side of Imitation Rock Porcelain Tiles.Further, the turtleback that the reverse side of described Imitation Rock Porcelain Tiles is high in middle low all sides.
As preferably, after ball blast PROCESS FOR TREATMENT, the reverse side of described Imitation Rock Porcelain Tiles is substantially flat.
As preferably, described ball blast technique adopts particle diameter to be the shot of 0.8-2.0 millimeter, and the speed of dishing out of described shot is 60-80 rice per second.
Further, the present invention adopts a peener to perform ball blast technique.
Select as one, described peener comprises: a transmission bracket, in order to support and to carry described Imitation Rock Porcelain Tiles; With an impeller head, be fixedly installed on the top of transmission bracket.
As preferably, described impeller head comprises: a T-shaped outer cover, is fixedly installed on the top of transmission bracket, is provided with working chamber in it, is in communication with the outside bottom the vertical end of described working chamber; One main shaft, its one end is connected with a driven unit and is laterally located in the middle part of described outer cover in a rotatable manner; One impeller, has an overall disc structure, and described overall disc structure to be fixed on main shaft and to be positioned at the working chamber of outer cover, and the side of described overall disk has been evenly arranged some blades in annular on the surface; One shot wheel, to be fixed on main shaft and to be positioned at the annular formed by some blades, and its both sides are respectively equipped with shot entrance and shot outlet; One orienting cover, its one end to be fixed on described outer cover and between shot wheel and vane group, and leaves gap between other end opening and described overall disc structure; With one for ball pipe, its port of export stretches into orienting cover and correspondingly with the shot entrance of described shot wheel to arrange.Further preferably, the quantity of described blade is 6-8 block.
The out-of-flatness straightening of the ceramic tile surface that the adobe surface after the present invention can process sintering and different manufacturing procedure cause, thus reduce the quantity of Slicking apparatus, optimize the production technology of existing Imitation Rock Porcelain Tiles, reduce the production equipment cost of Imitation Rock Porcelain Tiles, improve the working (machining) efficiency of Imitation Rock Porcelain Tiles, ensure that the quality of Imitation Rock Porcelain Tiles product.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view of existing distortion ceramic tile.
Fig. 2 is that thicknessing process principle figure scraped by existing ceramic tile.
Fig. 3 is the schematic perspective view of the distortion ceramic tile after kiln PROCESS FOR TREATMENT.
Fig. 4 is process principle figure of the present invention.
Fig. 5 is the structural representation of peener of the present invention.
Fig. 6 is the structural representation of impeller head of the present invention.
In figure:
1-ceramic tile; 11-distortion ceramic tile after kiln PROCESS FOR TREATMENT; The reverse side of 111-distortion ceramic tile; The front of 112-distortion ceramic tile; Ceramic tile after 12-rectification; 2-cylinder; 21-Buddha's warrior attendant abrading block; 3-transmission bracket; 4-impeller head; 41-T-shaped outer cover; 411-working chamber; 42-main shaft; 421-driven unit; 43-impeller; 431-overall disc structure; 432-blade; 44-shot wheel; 441-shot entrance; 442-shot exports; 45-orienting cover; 451-gap; 46-for ball pipe; 5-shot.
Now in conjunction with the accompanying drawings and embodiments the present invention is described in further detail.
Detailed description of the invention
Now to adopt the distortion ceramic tile 11 of ball blast PROCESS FOR TREATMENT after kiln PROCESS FOR TREATMENT that the present invention is described, the structure of described distortion ceramic tile 11 is as shown in Figure 3: the front 112 of this distortion ceramic tile 11 is shiny surface, this shiny surface needs the decorative cover of processing further after being exactly, and its reverse side 111 has a series of sunk sub-box, can provide better adhesive force with ground or metope when being mainly used in using, this reverse side 111 is deformed into the high turtleback in middle low all sides in the future.
As shown in Figure 5 and Figure 6, the present invention adopts peener to perform this ball blast technique, and this peener is primarily of transmission bracket 3 and impeller head composition: distortion ceramic tile 11 is seated in transmission bracket 3 in reverse side 111 mode upward, is supported and carry by transmission bracket; Impeller head 4 is fixedly installed on the top of transmission bracket 3.This impeller head 4 is primarily of T-shaped outer cover 41, main shaft 42, impeller 43, shot wheel 44, orienting cover 45 and form for ball pipe 46: T-shaped outer cover 41 is fixedly installed on the top of transmission bracket 3, be provided with working chamber 411 in it, be in communication with the outside bottom the vertical end of this working chamber.One end of main shaft is made up of drive motors and belt-pulley drive assembly with the driven unit of a driven unit 421(the present embodiment) be connected the middle part being also laterally located in T-shaped outer cover 41 in a rotatable manner.Impeller 43 has an overall disc structure 431, and the central part of this overall disc structure to be fixed on main shaft and to be positioned at the working chamber 4111 of outer cover; The side of overall disc structure 431 has been evenly arranged 6-8 block blade in annular on the surface.Shot wheel 44 to be fixed on main shaft 42 and to be positioned at the annular formed by blade, and its both sides are respectively equipped with shot entrance 441 and shot outlet 442.One end of orienting cover 45 to be fixed on T-shaped outer cover 41 and between shot wheel 44 and vane group, and leaves gap 451 between its other end opening and overall disc structure 431.The port of export for ball pipe 46 stretches into orienting cover 45 and correspondingly with the shot entrance 441 of shot wheel to arrange.Its operation principle is: driven unit drive shaft rotates and makes impeller and shot wheel High Rotation Speed simultaneously, and shot sends into shot wheel by for ball pipe; The shot wheel rotated makes shot obtain initial acceleration, due to the effect of centrifugal force, shot along with shot wheel rotate while slide to orienting cover to shot exit movement and build up between the shot wheel port of export and orienting cover inwall, when shot arrives gap, because shot loses the constraint of positioning sleeve, shot flies out in a certain direction at gap location and enters impeller; The blade of High Rotation Speed accelerates shot further, is finally dished out bottom the vertical end of outer cover working chamber by shot.
The particle diameter of the impeller head shot used of the present embodiment is the shot of 0.8-2.0 millimeter, and the speed of dishing out of described shot is 60-80 rice per second.
As shown in Figure 4 and Figure 5, technical process of the present invention is as follows:
Distortion ceramic tile reverse side is positioned in transmission bracket upward, the continuous feeding of transmission bracket band dynamic deformation ceramic tile, impeller head by shot impelling to distortion ceramic tile reverse side on, the reverse side of distortion ceramic tile is made to produce the low deformation rule in high and all side, a centre because shot impacts, make the convex distortion of middle generation of the reverse side of distortion ceramic tile and all sides produce recessed distortion, thus the turtleback surface that in the middle of it, low all sides are high is corrected as smooth plane, obtain the ceramic tile 12 corrected.In addition, the reverse side due to ceramic tile fixes purposes, and therefore after shot impacts, its reverse side can remain a lot of zap pit, further increases the adhesive force of ceramic tile reverse side.
The present invention, except the distortion ceramic tile after can be used for just going out kiln is corrected, is also used in ceramic tile process and produces in other operation of distortion.
Claims (10)
1. Imitation Rock Porcelain Tiles process of surface treatment, is characterized in that, adopts ball blast PROCESS FOR TREATMENT to the pending surface of Imitation Rock Porcelain Tiles.
2. Imitation Rock Porcelain Tiles process of surface treatment according to claim 1, is characterized in that, described Imitation Rock Porcelain Tiles is the Imitation Rock Porcelain Tiles adobe after kiln PROCESS FOR TREATMENT.
3. Imitation Rock Porcelain Tiles process of surface treatment according to claim 1 and 2, is characterized in that, the pending surface of described Imitation Rock Porcelain Tiles is the reverse side of Imitation Rock Porcelain Tiles.
4. Imitation Rock Porcelain Tiles process of surface treatment according to claim 3, is characterized in that, the reverse side of described Imitation Rock Porcelain Tiles is the high turtleback in middle low all sides.
5. Imitation Rock Porcelain Tiles process of surface treatment according to claim 4, is characterized in that, after ball blast PROCESS FOR TREATMENT, the reverse side of described Imitation Rock Porcelain Tiles is substantially flat.
6. Imitation Rock Porcelain Tiles process of surface treatment according to claim 1, is characterized in that, described ball blast technique employing particle diameter is the shot of 0.8-2.0 millimeter, and the speed of dishing out of described shot is 60-80 rice per second.
7. Imitation Rock Porcelain Tiles process of surface treatment according to claim 1, is characterized in that, adopts a peener to perform ball blast technique.
8. Imitation Rock Porcelain Tiles process of surface treatment according to claim 7, is characterized in that, described peener comprises:
One transmission bracket, in order to support and to carry described Imitation Rock Porcelain Tiles; With
One impeller head, is fixedly installed on the top of transmission bracket.
9. Imitation Rock Porcelain Tiles process of surface treatment according to claim 8, is characterized in that, described impeller head comprises:
One T-shaped outer cover, is fixedly installed on the top of transmission bracket, is provided with working chamber in it, is in communication with the outside bottom the vertical end of described working chamber;
One main shaft, its one end is connected with a driven unit and is laterally located in the middle part of described outer cover in a rotatable manner;
One impeller, has an overall disc structure, and described overall disc structure to be fixed on main shaft and to be positioned at the working chamber of outer cover, and the side of described overall disk has been evenly arranged some blades in annular on the surface;
One shot wheel, to be fixed on main shaft and to be positioned at the annular formed by some blades, and its both sides are respectively equipped with shot entrance and shot outlet;
One orienting cover, its one end to be fixed on described outer cover and between shot wheel and vane group, and leaves gap between other end opening and described overall disc structure; With
One for ball pipe, and its port of export stretches into orienting cover and correspondingly with the shot entrance of described shot wheel to arrange.
10. Imitation Rock Porcelain Tiles process of surface treatment according to claim 9, is characterized in that, the quantity of described blade is 6-8 block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410055158.9A CN104842277A (en) | 2014-02-18 | 2014-02-18 | Porcelain tile surface treatment process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410055158.9A CN104842277A (en) | 2014-02-18 | 2014-02-18 | Porcelain tile surface treatment process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104842277A true CN104842277A (en) | 2015-08-19 |
Family
ID=53842458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410055158.9A Pending CN104842277A (en) | 2014-02-18 | 2014-02-18 | Porcelain tile surface treatment process |
Country Status (1)
| Country | Link |
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| CN (1) | CN104842277A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541333A (en) * | 2016-10-31 | 2017-03-29 | 中国航空工业集团公司北京航空材料研究院 | A kind of straightening method deformed after " H " shape cantilever design shot-peening |
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| CN1071362A (en) * | 1991-10-08 | 1993-04-28 | 山东省新材料研究所 | The manufacture method and the goods thereof of curved surface ceramic wafer (brick) |
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| US20070197131A1 (en) * | 2006-02-22 | 2007-08-23 | Kenneth Jackman | System for designing, previewing, and cutting natural stone veneer to deliver ready for installation |
| CN101229974A (en) * | 2007-11-19 | 2008-07-30 | 杨晓东 | Method for processing ceramic wall and floor tiles |
| CN101439501A (en) * | 2008-12-19 | 2009-05-27 | 无锡国达机械设备有限公司 | Shot-blast cleaning machine of wire rod |
| CN202079503U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Steel plate pretreatment production line |
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| CN102896587A (en) * | 2012-10-22 | 2013-01-30 | 青岛东恒铸造机械有限公司 | Stone texturing machine |
| CN203738607U (en) * | 2013-12-31 | 2014-07-30 | 广东科达机电股份有限公司 | Swing type ceramic tile surface sanding impact forming machine |
| CN103978435A (en) * | 2014-01-21 | 2014-08-13 | 广东科达机电股份有限公司 | Novel porcelain tile surface processing method and apparatus |
-
2014
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| DE4300361A1 (en) * | 1992-01-08 | 1993-07-15 | Amp Grenailles S A | Abrasive jet engraving for stone, ceramic tiles etc. - directs jet of hardened, spherical, cast steel shot at surface at specified velocity |
| US20070197131A1 (en) * | 2006-02-22 | 2007-08-23 | Kenneth Jackman | System for designing, previewing, and cutting natural stone veneer to deliver ready for installation |
| CN101229974A (en) * | 2007-11-19 | 2008-07-30 | 杨晓东 | Method for processing ceramic wall and floor tiles |
| CN101439501A (en) * | 2008-12-19 | 2009-05-27 | 无锡国达机械设备有限公司 | Shot-blast cleaning machine of wire rod |
| CN202079503U (en) * | 2011-03-18 | 2011-12-21 | 大丰市龙城铸造机械有限公司 | Steel plate pretreatment production line |
| CN102756339A (en) * | 2012-07-27 | 2012-10-31 | 中国航空工业集团公司北京航空制造工程研究所 | Shape maintenance shot peening strengthening and calibration method for preventing in-plane bending of wall panel |
| CN102896587A (en) * | 2012-10-22 | 2013-01-30 | 青岛东恒铸造机械有限公司 | Stone texturing machine |
| CN203738607U (en) * | 2013-12-31 | 2014-07-30 | 广东科达机电股份有限公司 | Swing type ceramic tile surface sanding impact forming machine |
| CN103978435A (en) * | 2014-01-21 | 2014-08-13 | 广东科达机电股份有限公司 | Novel porcelain tile surface processing method and apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541333A (en) * | 2016-10-31 | 2017-03-29 | 中国航空工业集团公司北京航空材料研究院 | A kind of straightening method deformed after " H " shape cantilever design shot-peening |
| CN106541333B (en) * | 2016-10-31 | 2018-08-03 | 中国航空工业集团公司北京航空材料研究院 | The straightening method deformed after one kind " H " shape cantilever design shot-peening |
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Application publication date: 20150819 |
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| RJ01 | Rejection of invention patent application after publication |