CN104826838A - 内外观擦拭机 - Google Patents

内外观擦拭机 Download PDF

Info

Publication number
CN104826838A
CN104826838A CN201510238364.8A CN201510238364A CN104826838A CN 104826838 A CN104826838 A CN 104826838A CN 201510238364 A CN201510238364 A CN 201510238364A CN 104826838 A CN104826838 A CN 104826838A
Authority
CN
China
Prior art keywords
wiping
pipe fitting
endoporus
outward appearance
outer appearance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510238364.8A
Other languages
English (en)
Other versions
CN104826838B (zh
Inventor
杨毅
吴山奎
帅朝敏
王宪秋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGYUAN XINYUAN EQUIPMENT MANUFACTURING Co Ltd
Original Assignee
GUANGYUAN XINYUAN EQUIPMENT MANUFACTURING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGYUAN XINYUAN EQUIPMENT MANUFACTURING Co Ltd filed Critical GUANGYUAN XINYUAN EQUIPMENT MANUFACTURING Co Ltd
Priority to CN201510238364.8A priority Critical patent/CN104826838B/zh
Publication of CN104826838A publication Critical patent/CN104826838A/zh
Application granted granted Critical
Publication of CN104826838B publication Critical patent/CN104826838B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/023—Cleaning the external surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027—Cleaning the internal surfaces; Removal of blockages
    • B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/0433—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided exclusively with fluid jets as cleaning tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027—Cleaning the internal surfaces; Removal of blockages
    • B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/0436—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes provided with mechanical cleaning tools, e.g. scrapers, with or without additional fluid jets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027—Cleaning the internal surfaces; Removal of blockages
    • B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/043—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes
    • B08B9/047—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2209/00—Details of machines or methods for cleaning hollow articles
    • B08B2209/02—Details of apparatuses or methods for cleaning pipes or tubes
    • B08B2209/027—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces
    • B08B2209/04—Details of apparatuses or methods for cleaning pipes or tubes for cleaning the internal surfaces using cleaning devices introduced into and moved along the pipes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

本发明公开了内外观擦拭机，包括擦拭机本体，所述擦拭机本体包括机架、双槽滚道、卸料机构、外观擦拭机构、外观擦拭头清洁机构、顶料机构、管件移位机构、管件压紧机构、内孔擦拭机构、内孔擦拭清洁机构及相应检测开关和控制***；所述外观擦拭机构由气缸、直线轨道、管件推杆、管件推杆支座、环形吹嘴、外观擦拭皮碗机构构造而成，所述环形吹嘴和外观擦拭皮碗设置在双槽滚道的滚轮之间，外观擦拭皮碗机构由气缸驱动,间隙***双槽滚道的滚轮之间；所述外观擦拭头清洁机构由气缸、直线轨道、支座、电机、拭头清洁软轮构造而成；所述内孔擦拭清洁机构由支座、电机、拭头清洁软轮等组成。

Description

内外观擦拭机
技术领域
本发明涉及一种擦拭机，特别涉及内外观擦拭机。
背景技术
在汽车、摩托车配件减震器、焊管等管体加工、生产过程中，因加工过程中管体内外表面会附着大量油污及杂质需要进行清洁，而国内企业几乎是采用传统的人工进行清洁，由于产品的产量大，在清洁、擦拭过程中需要大量人力和清洁品，如：棉纱、清洁用油等，造成大量劳动力和资源的浪费；同时人工清洁效率底、质量难以保证；而本技术设备首创采用自动在线进行管体内外壁的擦拭、清洁，生产效率较以往传统手工、设备等操作有着显著提升，起到把传统的小企业向规模化现代化聚集，为逐步形成快速、大规模型大企业提供了先进技术支撑。与此同时，项目技术还会产生辐射影响，对于带动相关行业技术进步，提升我国资源利用行业的技术，实现产业技术升级，真正实现资源的有效利用，并将对节约资源、保护环境起到积极的推进作用。通过本项目的实施，可扩大企业的生产规模，满足企业发展的需求，增加经济和社会效益，促进国家、社会的可持续发展。
发明内容
针对上述现有技术的不足之处，本发明提供内外观擦拭机，有效地解决了上述现有技术存在的问题。
为了实现上述目的，本发明采用的技术方案是：内外观擦拭机，包括擦拭机本体，所述擦拭机本体包括机架、双槽滚道、卸料机构、外观擦拭机构、外观擦拭头清洁机构、顶料机构、管件移位机构、管件压紧机构、内孔擦拭机构、内孔擦拭清洁机构及相应检测开关和控制***；所述外观擦拭机构由气缸、直线轨道、管件推杆、管件推杆支座、环形吹嘴、外观擦拭皮碗机构构造而成，所述环形吹嘴和外观擦拭皮碗设置在双槽滚道的滚轮之间, 外观擦拭皮碗机构由气缸驱动,间隙***双槽滚道的滚轮之间；所述外观擦拭头清洁机构由气缸、直线轨道、支座、电机、拭头清洁软轮构造而成；所述内孔擦拭清洁机构由支座、电机、拭头清洁软轮等组成。
作为优选，所述顶料机构将两只已外观擦拭后的管件从滚道上移至内孔擦拭定位支座上→管件移位机构将两只分管件离到两个内孔擦拭工位上→管件压紧机构压紧管件→内孔擦拭机构推动环形吹嘴和橡胶皮碗经过管件内孔→橡胶皮碗清洁→内孔擦拭机构推动环形吹嘴和橡胶皮碗退回→管件压紧机构退回→管件移位机构运行两次将管件移后两个工位。
作为优选，所述管件移位机构由导杆气缸、非金属材料的顶料板组成，导杆气缸升降一次,可将两只管件分离到两个内孔擦拭工位上。
与现有技术相比，该发明的有益效果：本发明通过结构上的改进，设备必须满足连续运行48小时，无故障，无意外报警记录，（因产品原因造成报警除外）设备运行平稳，加工产品时不允许对产品内外表面造成任何划伤、磕碰、变形等缺陷。有利于提高劳动效率和产品质量。同时本设备能满足不同规格的产品加工和进行自动循环工作、无料报警等功能。
附图说明
图1为本发明结构示意图；
图2为本发明侧视图；
图3内控擦拭机构结构示意图。
具体实施方式
下面结合附图及具体实施例对本发明作进一步的详细说明。
参见图1-3，内外观擦拭机，包括擦拭机本体，所述擦拭机本体包括机架、双槽滚道、卸料机构、外观擦拭机构、外观擦拭头清洁机构、顶料机构、管件移位机构、管件压紧机构、内孔擦拭机构、内孔擦拭清洁机构及相应检测开关和控制***；所述外观擦拭机构由气缸、直线轨道、管件推杆、管件推杆支座、环形吹嘴、外观擦拭皮碗机构构造而成，所述环形吹嘴和外观擦拭皮碗设置在双槽滚道的滚轮之间, 外观擦拭皮碗机构由气缸驱动,间隙***双槽滚道的滚轮之间，在本实施例中，所述管件移位机构由导杆气缸、非金属材料的顶料板组成，导杆气缸升降一次,可将两只管件分离到两个内孔擦拭工位上；所述外观擦拭头清洁机构由气缸、直线轨道、支座、电机、拭头清洁软轮构造而成；所述内孔擦拭清洁机构由支座、电机、拭头清洁软轮等组成。
在本实施例中，所述顶料机构将两只已外观擦拭后的管件从滚道上移至内孔擦拭定位支座上→管件移位机构将两只分管件离到两个内孔擦拭工位上→管件压紧机构压紧管件→内孔擦拭机构推动环形吹嘴和橡胶皮碗经过管件内孔→橡胶皮碗清洁→内孔擦拭机构推动环形吹嘴和橡胶皮碗退回→管件压紧机构退回→管件移位机构运行两次将管件移后两个工位。
本发明的工作流程为：管件内孔外观先通过压缩空气环形吹嘴,把大量的油和铁屑吹掉,然后再通过橡胶皮碗,把剩余的油污和铁屑擦掉.橡胶皮碗每工作一次后,经过清洁装置把粘在橡胶皮碗的油污和铁屑擦掉, 橡胶皮碗污染严重后由人工更换清洗。
外观擦拭机构:产品提升输送机上料一根→卸料机构将管件从右侧滚道转移左侧滚道→链条提升机再上料一根→外观擦拭机构推动管件经过环形吹嘴和外观擦拭皮碗→外观擦拭皮碗退出滚道→外观擦拭皮碗清洁→外观擦拭皮碗复位。
内孔擦拭机构:顶料机构将两只已外观擦拭后的管件从滚道上移至内孔擦拭滚道上→管件顶料机构将两只管件分离到两个内孔擦拭工位上→管件压紧机构压紧管件→内孔擦拭机构推动环形吹嘴和内孔擦拭皮碗经过管件内孔→内孔擦拭皮碗清洁→内孔擦拭机构推动环形吹嘴和内孔擦拭皮碗退回→管件压紧机构退回→管件顶料机构运行两次将管件移出擦拭机。

Claims (3)

1.内外观擦拭机，包括擦拭机本体，其特征在于：所述擦拭机本体包括机架、双槽滚道、卸料机构、外观擦拭机构、外观擦拭头清洁机构、顶料机构、管件移位机构、管件压紧机构、内孔擦拭机构、内孔擦拭清洁机构及相应检测开关和控制***；所述外观擦拭机构由气缸、直线轨道、管件推杆、管件推杆支座、环形吹嘴、外观擦拭皮碗机构构造而成，所述环形吹嘴和外观擦拭皮碗设置在双槽滚道的滚轮之间, 外观擦拭皮碗机构由气缸驱动,间隙***双槽滚道的滚轮之间；所述外观擦拭头清洁机构由气缸、直线轨道、支座、电机、拭头清洁软轮构造而成；所述内孔擦拭清洁机构由支座、电机、拭头清洁软轮等组成。
2.根据权利要求1所述的内外观擦拭机，其特征在于：所述顶料机构将两只已外观擦拭后的管件从滚道上移至内孔擦拭定位支座上→管件移位机构将两只分管件离到两个内孔擦拭工位上→管件压紧机构压紧管件→内孔擦拭机构推动环形吹嘴和橡胶皮碗经过管件内孔→橡胶皮碗清洁→内孔擦拭机构推动环形吹嘴和橡胶皮碗退回→管件压紧机构退回→管件移位机构运行两次将管件移后两个工位。
3.根据权利要求1所述的内外观擦拭机，其特征在于：所述管件移位机构由导杆气缸、非金属材料的顶料板组成，导杆气缸升降一次,可将两只管件分离到两个内孔擦拭工位上。
CN201510238364.8A 2015-05-12 2015-05-12 内外观擦拭机 Active CN104826838B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510238364.8A CN104826838B (zh) 2015-05-12 2015-05-12 内外观擦拭机

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510238364.8A CN104826838B (zh) 2015-05-12 2015-05-12 内外观擦拭机

Publications (2)

Publication Number Publication Date
CN104826838A true CN104826838A (zh) 2015-08-12
CN104826838B CN104826838B (zh) 2017-03-01

Family

ID=53805241

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510238364.8A Active CN104826838B (zh) 2015-05-12 2015-05-12 内外观擦拭机

Country Status (1)

Country Link
CN (1) CN104826838B (zh)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345762A (zh) * 2016-09-29 2017-01-25 张家港市港威超声电子有限公司 内螺纹铜管高效清洗机及其清洗方法
CN107300450A (zh) * 2017-07-20 2017-10-27 广西汽车集团有限公司 一种制动油缸密封性检测工装、检测***及方法
CN113649364A (zh) * 2021-08-24 2021-11-16 贺莉 一种电器生产用太阳能管维护装置

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10225665A (ja) * 1997-02-14 1998-08-25 Mitsubishi Electric Corp 管路内面清掃装置
JP2009219951A (ja) * 2008-03-13 2009-10-01 Kayaba Ind Co Ltd 筒体用スケール除去装置及びスケール除去方法
CN202762692U (zh) * 2012-09-17 2013-03-06 刘均平 可调圆周钢刷管件外表面去污装置
CN202824010U (zh) * 2012-09-17 2013-03-27 桂林漓佳金属有限责任公司 长管内壁擦拭清洁装置
CN203578304U (zh) * 2013-11-28 2014-05-07 黄国洲 一种新型油管干式内外壁清洗装置
CN203592382U (zh) * 2013-12-12 2014-05-14 孙华桥 铜包铝排圆管内壁清理机
CN203695539U (zh) * 2013-12-24 2014-07-09 施朱峰 一种管道内外壁清洗机
CN103962319A (zh) * 2014-04-03 2014-08-06 华为技术有限公司 擦拭机构及具有擦拭机构的自动清洗装置
CN203778414U (zh) * 2014-04-16 2014-08-20 苏州美贝尔工业油品有限公司 钢管外壁自动清洗装置
CN203900037U (zh) * 2014-06-12 2014-10-29 苏州乔岳软件有限公司 一种擦拭机构

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10225665A (ja) * 1997-02-14 1998-08-25 Mitsubishi Electric Corp 管路内面清掃装置
JP2009219951A (ja) * 2008-03-13 2009-10-01 Kayaba Ind Co Ltd 筒体用スケール除去装置及びスケール除去方法
CN202762692U (zh) * 2012-09-17 2013-03-06 刘均平 可调圆周钢刷管件外表面去污装置
CN202824010U (zh) * 2012-09-17 2013-03-27 桂林漓佳金属有限责任公司 长管内壁擦拭清洁装置
CN203578304U (zh) * 2013-11-28 2014-05-07 黄国洲 一种新型油管干式内外壁清洗装置
CN203592382U (zh) * 2013-12-12 2014-05-14 孙华桥 铜包铝排圆管内壁清理机
CN203695539U (zh) * 2013-12-24 2014-07-09 施朱峰 一种管道内外壁清洗机
CN103962319A (zh) * 2014-04-03 2014-08-06 华为技术有限公司 擦拭机构及具有擦拭机构的自动清洗装置
CN203778414U (zh) * 2014-04-16 2014-08-20 苏州美贝尔工业油品有限公司 钢管外壁自动清洗装置
CN203900037U (zh) * 2014-06-12 2014-10-29 苏州乔岳软件有限公司 一种擦拭机构

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345762A (zh) * 2016-09-29 2017-01-25 张家港市港威超声电子有限公司 内螺纹铜管高效清洗机及其清洗方法
CN106345762B (zh) * 2016-09-29 2019-02-01 张家港市港威超声电子有限公司 内螺纹铜管高效清洗机及其清洗方法
CN107300450A (zh) * 2017-07-20 2017-10-27 广西汽车集团有限公司 一种制动油缸密封性检测工装、检测***及方法
CN107300450B (zh) * 2017-07-20 2023-08-22 广西汽车集团有限公司 一种制动油缸密封性检测工装、检测***及方法
CN113649364A (zh) * 2021-08-24 2021-11-16 贺莉 一种电器生产用太阳能管维护装置
CN113649364B (zh) * 2021-08-24 2022-06-03 贺莉 一种电器生产用太阳能管维护装置

Also Published As

Publication number Publication date
CN104826838B (zh) 2017-03-01

Similar Documents

Publication Publication Date Title
CN205363229U (zh) 一种轮毂制动鼓自动装配及轮毂总成自动加工生产线
CN203359473U (zh) 一种钢管自动上料装置
CN104826838A (zh) 内外观擦拭机
CN104476332B (zh) 一种加工自动线
CN203738569U (zh) 一种无心磨床汽车减震器活塞杆自动下料装置
CN204751357U (zh) 平板电视处理线
CN103934683A (zh) 柴油机冷试生产线
CN105530759B (zh) 一种用于fpc的pi补强板自动冲贴设备
CN203664106U (zh) 一种滚动式曲轴上油装置
CN202807723U (zh) 步进式顶升传输机构
CN203804549U (zh) 柴油机冷试生产线
CN203652504U (zh) 滚轮输送装置
CN105537030A (zh) 一种板材喷漆用上料装置
CN103056135B (zh) 一种管类零件清洗装置
CN202292078U (zh) 雨刷杆自动组装生产线装置
CN204277444U (zh) 回收输送线***
CN204381014U (zh) 流水线上的清灰装置
CN106018424A (zh) 一种用于检测汽车零件的装置
CN202201452U (zh) 钢质门扇组合转运设备
CN207899765U (zh) 一种金属片自动检测设备
CN207712838U (zh) 一种模台运送装置
CN205165645U (zh) 一种七轴机器人自动化板料冲压生产线
CN103552806A (zh) 一种新型的铁路货车车钩钩尾框输送机
CN206318520U (zh) 桶装水装车摆放机
CN204544905U (zh) 车用冷凝器化学清洗机

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
EXSB Decision made by sipo to initiate substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant