CN104819633B - Medical medicine cake toasts production line - Google Patents
Medical medicine cake toasts production line Download PDFInfo
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- CN104819633B CN104819633B CN201510224566.7A CN201510224566A CN104819633B CN 104819633 B CN104819633 B CN 104819633B CN 201510224566 A CN201510224566 A CN 201510224566A CN 104819633 B CN104819633 B CN 104819633B
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- air knife
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- medicine cake
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Abstract
The invention discloses a kind of medical medicine cake baking production line, including continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtering heat exchange mechanism and control system, baking channel is provided with along its length in continuous tunnel furnace；Conveying mechanism is located at one end of continuous tunnel furnace, the transmission net to be linked in conveying mechanism provided with drive device and by drive device, and transmission net is laid in baking channel；Air knife mechanism is located in baking channel and provided with the air knife mouth of face transmission net blowing；Filtering heat exchange mechanism is including sending wind apparatus back to and positioned at the steam heat-exchange device to be exchanged heat in wind apparatus to the cold wind for sending wind apparatus feeding back to is sent back to, sending wind apparatus back to and be connected to Air knife mechanism by air supply duct.Not only production efficiency is high for the medical medicine cake baking production line of the present invention, and can keep the protein active of medical medicine cake, improves product quality.
Description
Technical field
The present invention relates to one kind to toast production line, more particularly to a kind of medical medicine cake baking production line.
Background technology
Medical medicine cake such as cordyceps sinensis are needed in manufacturing process by drying process, and currently used drying means has certainly
So dry and drying two ways, natural drying the methods of drying, dry, drying in the shade, drying time length, drying process not able person
For control, product quality is poor, and product easily changes colour, and larger, climate condition limitation, such as wet weather is destroyed to vitamins
My god, microorganism is easy to breed, and is easily polluted by dust, fly, mouse etc., and low production efficiency；Drying has charcoal fire drying and microwave
Drying etc., although shortening drying time, improve product quality, the water content of the medical medicine cake of this roasting mode production
More than 85%, and the protein active of medical medicine cake is not high.
The content of the invention
It is an object of the invention to provide a kind of medical medicine cake baking production line, not only production efficiency is high, and can drop
The protein active of medical medicine cake is kept while low water content, improves product quality.
To achieve the above object, the present invention provides a kind of medical medicine cake baking production line, including continuous tunnel furnace, conveying mechanism,
Air knife mechanism, filter heat exchange mechanism and to control described conveying mechanism, Air knife mechanism, filtering heat exchange mechanism to work
Control system, baking channel is provided with along its length in the continuous tunnel furnace；The conveying mechanism is located at one end of continuous tunnel furnace,
The transmission net to be linked in the conveying mechanism provided with drive device and by drive device, the transmission net are laid in baking channel
It is interior；The Air knife mechanism is located in baking channel and provided with the air knife mouth of face transmission net blowing；The filtering heat exchanger
Structure includes sending wind apparatus back to and positioned at the steam heat exchange that is exchanged heat of cold wind sent back in wind apparatus to sending wind apparatus feeding back to
Device, the wind apparatus of sending back to are connected to Air knife mechanism by air supply duct.
As a further improvement on the present invention, the conveying mechanism includes frame, and the top in the frame is provided with a master
Driving wheel and multiple directive wheels, the bottom in the frame are provided with a lower pressure wheel, the transmission net wound on described driving wheel,
On multiple directive wheels and lower pressure wheel, bottom and link driving wheel of the drive device in the frame, in the frame
Bottom is additionally provided with ultrasonic sink in the sides adjacent of drive device, and the lower pressure wheel is located in ultrasonic sink and is fixed on ultrasound
On ripple flume wall, part of the transmission net on lower pressure wheel is located in ultrasonic sink.
As the further improvement of the present invention, the transmission net is made using SUS wire nettings.
As the further improvement of the present invention, the drive device is the motor with reductor, described driving wheel,
Directive wheel and lower pressure wheel are sprocket wheel, and drive sprocket is provided with the output shaft of the motor, and the drive sprocket passes through chain
It is connected with driving wheel.
As a further improvement on the present invention, the Air knife mechanism include be distributed in transmission net up and down both sides upper air knife and
Lower air knife, the upper air knife is identical with lower air knife structure and claims to set, and the upper air knife and lower air knife are provided with the air knife mouth,
The lower end distance conveying wire side 15mm of the upper air knife, the upper end distance conveying wire side 10mm of the lower air knife.
As the further improvement of the present invention, the upper air knife and lower air knife and continuous tunnel furnace just facing to identical end
The shape in face is zigzag, and the groove between every two adjacent sawtooth in the upper air knife and lower air knife is dovetail groove.
As the further improvement of the present invention, IR fluorescent tubes are installed on the bottom wall of each dovetail groove.
As the further improvement of the present invention, the upper air knife and lower air knife are made using mirror board.
As a further improvement on the present invention, the wind apparatus of sending back to includes pressure fan and bellows, and described pressure fan is set
Connect in one end of bellows and with inner bellows, install successively from being laterally away from air-supply pusher side close to pressure fan in the bellows
There are primary filter screen, intermediate filter screen and advanced filter screen, the bellows are being additionally provided with supply air duct, the air-supply wind away from air-supply pusher side
Road connects with air supply duct, and the steam heat-exchange device is between intermediate filter screen and advanced filter screen.
As the further improvement of the present invention, the wind apparatus of sending back to also includes air exhauster, and the air exhauster is located at wind
The other end of case, the bellows are being additionally provided with exhausting air channel away from air-supply pusher side, and the exhausting air channel is located at supply air duct and taken out
Between blower fan and exhausting air channel is connected with air exhauster, and the exhausting air channel is also connected by air draft pipe with baking channel.
Compared with prior art, medical medicine cake of the invention toasts having the beneficial effect that for production line：
(1) simple in construction, manufacturing cost is cheap.
(2) can be realized to doctor using continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtering heat exchange mechanism and control system
The automation baking of medicine medicine cake, not only production efficiency is high, and the moisture content of medical medicine cake can be reduced into 70% by 85%, i.e.,
The large quantity of moisture in medical medicine cake can be removed, but the protein active of medical medicine cake can also be kept simultaneously, and improves production
Product quality.
(3) conveying mechanism uses ultrasonic sink, the transmission net on lower pressure wheel is located at ultrasound by lower pressure wheel
In ripple tank, so as to while transmission net conveys, carry out ultrasonic wave cleaning, so as to which cleaning efficiency is high, cleaning difficulty is low,
And reduce labor intensity.
(4) due to the lower end distance conveying wire side 15mm of upper air knife, the upper end distance conveying wire side 10mm of lower air knife, so that
So that medical medicine cake is nearer from air port so that hot blast directly acts on working substance as far as possible, so as to improve drying efficiency, also
The quality of baked article can be ensured.
(5) because upper air knife and lower air knife are designed using broached-tooth design, the air quantity in bellows can be converted to 5m/s's
High speed winds, and medicine cake surface is blown in spurting, so as to be beneficial to drying.
(6) because upper air knife and lower air knife are made using mirror board, therefore upper air knife and lower air knife can work as reflector difference
Most of IR light is downwardly and upwardly reflected, improves drying efficiency.
(7) using heating of the IR fluorescent tubes to mirror board can the air that provides of indirectly heat air knife mouth, so as to further being lifted
Drying capacity.
(8) multistage filtering is used, so as to reduce impurity, improves product quality.
(9) negative pressure can will be pumped into continuous tunnel furnace using air exhauster, beneficial to dry environment, after keeping drying processing procedure
Medical medicine cake protein active.
It will be become more fully apparent by following description and with reference to accompanying drawing, the present invention, these accompanying drawings are used to explain the present invention
Embodiment.
Brief description of the drawings
Fig. 1 is the external structure schematic diagram of the medical medicine cake baking production line in the present invention.
Fig. 2 is the internal structure schematic diagram of the medical medicine cake baking production line in the present invention.
Fig. 3 is the schematic diagram of conveying mechanism.
Fig. 4 is the front view of part continuous tunnel furnace.
Fig. 5 is the side view of part continuous tunnel furnace.
Fig. 6 is the schematic diagram of filtering heat exchange mechanism.
Embodiment
Embodiments of the invention are described with reference now to accompanying drawing, similar element numbers represent similar element in accompanying drawing.
Refer to Fig. 1-6, described medical medicine cake baking production line include continuous tunnel furnace 1, conveying mechanism 2, Air knife mechanism 3,
Filter heat exchange mechanism 4 and control system 5.
The continuous tunnel furnace 1 is lengthwise open structure, and the front of the continuous tunnel furnace 1 is provided with multiple maintenance doors, in the continuous tunnel furnace 1
Baking channel, the both ends of the baking channel insertion continuous tunnel furnace 1 are provided with along its length.
The conveying mechanism 2 is located at the right-hand member of continuous tunnel furnace 1, and the conveying mechanism 2 includes frame 21, in the frame 21 on
Portion is provided with a driving wheel 22 and multiple directive wheels 23, and the bottom in the frame 1 is provided with a lower pressure wheel 24, described driving wheel
22nd, it is wound with transmission net on multiple directive wheels 23 and lower pressure wheel 24, the bottom in the frame 1 is additionally provided with drive device 25, institute
The linkage driving wheel of drive device 25 is stated, so as to the transmission net that links, the transmission net is laid in baking channel.In the frame 1
Bottom be additionally provided with ultrasonic sink 26 in the sides adjacent of drive device 25, the lower pressure wheel 24 be located in ultrasonic sink 26 and
It is fixed on the wall of ultrasonic sink 26, part of the transmission net on lower pressure wheel 24 is located in ultrasonic sink 26, from
And transmission net can be allow to carry out ultrasonic wave cleaning while conveying, so as to which cleaning efficiency is high, cleaning difficulty is low, and reduces
Labor intensity.The transmission net is made using SUS wire nettings, such as SUS316#, SUS304#, thereby using long lifespan.
The drive device 25 is the motor with reductor, and described driving wheel 22, directive wheel 23 and lower pressure wheel 24 are sprocket wheel, institute
State and drive sprocket 25a is installed on the output shaft of motor, the drive sprocket 25a is connected by chain with driving wheel 22.At it
In his embodiment, described driving wheel 22, directive wheel 23 and lower pressure wheel 24 are disk roller, are provided with the output shaft of the motor
Drive roller wheel, the drive roller wheel are connected by sack made by leather with driving wheel 22.
The Air knife mechanism 3 is located in baking channel and provided with the air knife mouth of face transmission net blowing.The air knife machine
Structure 3 includes being distributed in the upper air knife 31 and lower air knife 32 of both sides above and below transmission net, the structure phase of upper air knife 31 and lower air knife 32
Same and title is set, and the upper air knife 31 and lower air knife 32 are provided with the air knife mouth, the lower end distance conveying of the upper air knife 31
Wire side 15mm, the upper end distance conveying wire side 10mm of the lower air knife 32, so that medical medicine cake is nearer from air port so that heat
Wind directly acts on working substance as far as possible, so as to improve drying efficiency, additionally it is possible to ensures the quality of baked article.On described
Air knife 31 and lower air knife 32 and the shape just facing to identical end face of continuous tunnel furnace 1 are zigzag, can by this structure
So that the air quantity in bellows to be converted to 5m/s high speed winds, and medicine cake surface is blown in spurting, so as to be beneficial to drying.On described
The groove between every two adjacent sawtooth 3a on air knife 31 and lower air knife 32 is dovetail groove 3b.Each dovetail groove 3b bottom
IR fluorescent tubes 33 are installed on wall.The upper air knife 31 and lower air knife 32 are made using mirror board, therefore upper air knife 31 is with
Air knife 32 can reflect most of IR light separately down and upwards when reflector, improve drying efficiency.
The filtering heat exchange mechanism 4 is located at the top of continuous tunnel furnace 1, and the filtering heat exchange mechanism 4 fills including air blow and return
Put 41 and positioned at sending the steam heat-exchange device 42 that is exchanged heat to the cold wind for sending the feeding of wind apparatus 41 back in wind apparatus 41, institute back to
State and send wind apparatus 41 back to Air knife mechanism 3 is connected to by air supply duct 43, it is described to send wind apparatus 41 back to also by air draft pipe 44
It is connected to baking channel.Specifically, the wind apparatus 41 of sending back to includes pressure fan 411 and bellows 412 and air exhauster 413,
Described pressure fan 411 connects located at one end of bellows 412 and with the inside of bellows 412, from close air-supply in the bellows 412
Machine 411 is laterally away from the side of pressure fan 411 and is sequentially installed with primary filter screen 414, intermediate filter screen 415 and advanced filter screen 416, the wind
Case 412 is also being sequentially provided with supply air duct 417 and exhausting air channel 418 away from the side of pressure fan 411, and the supply air duct 417 is with sending
Wind pipeline 43 connects.The air exhauster 413 is located at the other end of bellows 412, and the exhausting air channel 418 is located at supply air duct 414
Between air exhauster 413 and exhausting air channel 418 connects with air exhauster 413, the exhausting air channel 418 by air draft pipe 44 with
Baking channel connects.The steam heat-exchange device 42 is between intermediate filter screen 415 and advanced filter screen 416, the steam heat
Switch 42 includes heat exchanger coil, is steam flow channel in the heat exchanger coil.The steam heat-exchange device 42
It can be exchanged heat using ready-made residue steam, so as to economize on resources, improve resource utilization, reduce cost.
The control system 5 be arranged on conveying mechanism 2 frame 1 outer top, to control described conveying mechanism 2,
Air knife mechanism 3, filtering heat exchange mechanism 4 work.
In use, the drive device 25 of conveying mechanism 2 works, under the driving of drive device 25 so that transmission net operates, then
Medical medicine cake passes through baking channel along transmission net, during transmission net conveys, may be such that by the effect of lower pressure wheel 24
Transmission net enters in ultrasonic sink 26 so that transmission net can carry out ultrasonic wave cleaning while conveying, so as to clean effect
Rate is high, and cleaning difficulty is low, and reduces labor intensity；While conveying mechanism 2 works, the air-supply of heat exchange mechanism 4 is filtered
Machine 411 is also worked, in the presence of pressure fan 411 so that the cold wind of conventional environment is sent into bellows 412, successively by primary
Filter screen 414, intermediate filter screen 415 filtering after, then exchange heat by steam heat-exchange device 42, form hot blast, then by advanced filter
After the filtering of net 416, it is sent into air supply duct 43, then enters back into upper air knife 31 and lower air knife 32, pass through the He of upper air knife 31
The air knife mouth of lower air knife 32 is against the medical medicine cake blowing hot-air on transmission net, so as to which medical medicine cake is dried.And it is
Ensure the drying of curing environment, reduce the moisture of curing environment, the exhausting of air exhauster 413 can be passed through so that in baking channel
Moisture taken away by air draft pipe 44 and exhausting air channel 418, make to form negative pressure in continuous tunnel furnace 1, so as to be advantageous to dry environment,
The protein active of medical medicine cake after holding drying processing procedure.
Above in association with most preferred embodiment, invention has been described, but the invention is not limited in implementation disclosed above
Example, and modification, equivalent combinations that the various essence according to the present invention are carried out should be covered.
Claims (6)
- A kind of 1. medical medicine cake baking production line, it is characterised in that including：Continuous tunnel furnace, conveying mechanism, Air knife mechanism, filtering heat Exchange mechanism and to control described conveying mechanism, Air knife mechanism, filtering heat exchange mechanism work control system, the tunnel Baking channel is provided with along its length in road stove；The conveying mechanism is located at one end of continuous tunnel furnace, in the conveying mechanism The transmission net to be linked provided with drive device and by drive device, the transmission net are laid in baking channel；The Air knife mechanism In baking channel and provided with the air knife mouth of face transmission net blowing；The filtering heat exchange mechanism includes sending wind apparatus back to With positioned at sending back in wind apparatus to the steam heat-exchange device that is exchanged heat of cold wind for sending wind apparatus feeding back to, the air blow and return dress Put and Air knife mechanism is connected to by air supply duct, the Air knife mechanism includes being distributed in the upper air knife of the upper and lower both sides of transmission net with Air knife, the upper air knife is identical with lower air knife structure and claims to set, and the upper air knife and lower air knife are provided with the air knife mouth, institute State upper air knife lower end distance conveying wire side 15mm, the lower air knife upper end distance conveying wire side 10mm, the upper air knife and Lower air knife and the shape just facing to identical end face of continuous tunnel furnace are zigzag, every phase in the upper air knife and lower air knife Groove between two adjacent sawtooth is dovetail groove, is provided with IR fluorescent tubes on the bottom wall of each dovetail groove, the upper air knife and Lower air knife is made using mirror board.
- 2. medical medicine cake baking production line as claimed in claim 1, it is characterised in that：The conveying mechanism includes frame, institute State the top in frame and be provided with a driving wheel and multiple directive wheels, the bottom in the frame is provided with a lower pressure wheel, described defeated Send net volume to be wound on described driving wheel, multiple directive wheels and lower pressure wheel, bottom of the drive device in frame and Link driving wheel, and the bottom in the frame is additionally provided with ultrasonic sink in the sides adjacent of drive device, and the lower pressure wheel is located at In ultrasonic sink and it is fixed on ultrasonic sink wall, part of the transmission net on lower pressure wheel is located at ultrasonic wave water In groove.
- 3. medical medicine cake baking production line as claimed in claim 2, it is characterised in that：The transmission net uses SUS wire nettings It is made.
- 4. medical medicine cake baking production line as claimed in claim 2, it is characterised in that：The drive device is with reductor Motor, described driving wheel, directive wheel and lower pressure wheel are sprocket wheel, and drive sprocket is provided with the output shaft of the motor, The drive sprocket is connected by chain with driving wheel.
- 5. medical medicine cake baking production line as claimed in claim 1, it is characterised in that：The wind apparatus of sending back to includes pressure fan And bellows, described pressure fan connect located at one end of bellows and with inner bellows, from close air-supply pusher side in the bellows Primary filter screen, intermediate filter screen and advanced filter screen are sequentially installed with to away from air-supply pusher side, the bellows blow pusher side also remote Provided with supply air duct, the supply air duct connects with air supply duct, and the steam heat-exchange device is located at intermediate filter screen and advanced Between filter screen.
- 6. medical medicine cake baking production line as claimed in claim 5, it is characterised in that：The wind apparatus of sending back to also includes exhausting Machine, the air exhauster are located at the other end of bellows, and the bellows are being additionally provided with exhausting air channel, the exhausting wind away from air-supply pusher side Road is between supply air duct and air exhauster and exhausting air channel connects with air exhauster, and the exhausting air channel also passes through air draft pipe Connected with baking channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510224566.7A CN104819633B (en) | 2015-05-05 | 2015-05-05 | Medical medicine cake toasts production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510224566.7A CN104819633B (en) | 2015-05-05 | 2015-05-05 | Medical medicine cake toasts production line |
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| Publication Number | Publication Date |
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| CN104819633A CN104819633A (en) | 2015-08-05 |
| CN104819633B true CN104819633B (en) | 2017-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510224566.7A Active CN104819633B (en) | 2015-05-05 | 2015-05-05 | Medical medicine cake toasts production line |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106016910A (en) * | 2016-07-13 | 2016-10-12 | 志圣科技（广州）有限公司 | Low-temperature type ultraviolet curing equipment |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101105363A (en) * | 2007-08-08 | 2008-01-16 | 查晓峰 | Steel belt type dryer |
| CN201449124U (en) * | 2009-06-15 | 2010-05-05 | 江苏华兰药用新材料股份有限公司 | Rubber plug microwave germ-killing drying machine |
| CN201621933U (en) * | 2010-02-09 | 2010-11-03 | 常州市范群干燥设备有限公司 | Net belt type dryer |
| CN102661656B (en) * | 2012-05-11 | 2015-07-08 | 江苏亚太轻合金科技股份有限公司 | Hot air tunnel drying equipment |
| CN203396217U (en) * | 2013-06-18 | 2014-01-15 | 志圣科技（广州）有限公司 | Infrared ray drying device |
| CN203803825U (en) * | 2014-04-29 | 2014-09-03 | 志圣科技（广州）有限公司 | Automatic cleaning device of conveying net |
| CN204718336U (en) * | 2015-05-05 | 2015-10-21 | 志圣科技（广州）有限公司 | A kind of medical medicine cake baking production line |
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2015
- 2015-05-05 CN CN201510224566.7A patent/CN104819633B/en active Active
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