CN104819263A - Double-clutch hydraulic mechanical continuously variable transmission - Google Patents
Double-clutch hydraulic mechanical continuously variable transmission Download PDFInfo
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- CN104819263A CN104819263A CN201510154345.7A CN201510154345A CN104819263A CN 104819263 A CN104819263 A CN 104819263A CN 201510154345 A CN201510154345 A CN 201510154345A CN 104819263 A CN104819263 A CN 104819263A
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- synchronizer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H47/00—Combinations of mechanical gearing with fluid clutches or fluid gearing
- F16H47/02—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type
- F16H47/04—Combinations of mechanical gearing with fluid clutches or fluid gearing the fluid gearing being of the volumetric type the mechanical gearing being of the type with members having orbital motion
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Fluid Gearings (AREA)
- Control Of Transmission Device (AREA)
Abstract
The invention discloses a double-clutch hydraulic mechanical continuously variable transmission. The double-clutch hydraulic mechanical continuously variable transmission comprises a power output shaft (20), a dry double clutch (1), a first sub-clutch (2), a second sub-clutch (3), a hydraulic input shaft (19), a common sun wheel shaft (17), a hydraulic pump-motor module (18), an S1 synchronizer (8), an S2 synchronizer (4), an S3 synchronizer (9), a P1 planet row (5), a P2 planet row (7), an idler wheel (10), a flow gathering output shaft (11) and a brake (6). As the hydraulic pump-motor module (18) is used, a connecting part between a pump and a motor is reduced, the space is saved, and the stepless speed change can be realized; the two-shaft arrangement enables the whole structure to be more compact; the dry double clutch (1) can guarantee zero power interruption of the transmission in the section change process; the power output shaft (20) can directly output PTO to drive a high load to work; and a tractor is started through pure hydraulic pressure to achieve the effects of stability and reliability.
Description
Technical field
The present invention relates to a kind of double clutch hydraulic mechanical stepless gearbox, belong to new and high technology transformation traditional field.
Background technique
Mechanical stepless speed-changing relies on metal tape or chain to realize continuously changing of velocity ratio in the movement of two diameter-variable wheels, thus the stepless change realized based on mechanical structure, efficiency is high, reliable performance, but the power that its single channel is transmitted is less, limit its application at High-Powered Vehicle; Hyaulic infinite variable speed, rely on the change of hydraulic fluid flow rate to realize the consecutive variations of speed, stepless change is steadily submissive, but efficiency is lower, and require high to hydraulic element, the application on High-Powered Vehicle is also less.The stepless change of fax dynamic formula has obvious advantage: clean energy resource, and efficiency is high, and transmitted power scope is large, but itself quality is large, and cost is high, and manually operated controller is complicated.Continuous variable hydromechanical speed change carries machinery and the advantage of hydraulic pressure, can realize high efficiency power transimission, can realize stepless change smoothly again, and current technology still in development, does not also obtain maturation and applies widely.Realize infinite variable speed method to have a lot, but stepless change major applications is at road vehicle, little in the application of off roader.Tractor adopts hydraulic machinery stepless change need solve very large problem a---power interruption, because tractor operating load is large, operating rate is slower, if the section of changing overlong time, namely section combined slowly, inertia just cannot be relied on as road vehicle to continue to travel, i.e. power interruption.
Summary of the invention
In order to hydraulic mechanical stepless gearbox is used on big-power tractor, the present invention will provide a kind of double clutch hydraulic mechanical stepless gearbox, and this speed changer not only structure is simple, and the section of changing is smooth-going, and heavily loaded operation and the stepless change of big-power tractor can be realized, power does not interrupt therebetween.
The technical solution used in the present invention is, pto＝power take-off 20 is arranged dry dual clutch 1, S1 synchronizer 8, S2 synchronizer 4, S3 synchronizer 9 successively, oil hydraulic pump-motor sub-assembly 18 two ends connect hydraulic pressure input shaft 19 respectively and public sun wheel shaft 17, P1 planet row 5 and P2 planet row 7 form double confluence mechanism, break 6 can brake the gear ring of P2 planet row 7, and the output shaft 11 that confluxes connects firmly with the planet carrier of P2 planet row 7.
The present invention can realize following functions: pure hydraulic pressure starting, the stepless change of four advance sections, the stepless change of retrogressing section.
During pure hydraulic pressure starting, power exports from motor, dry dual clutch 1 on pto＝power take-off 20 and S1 synchronizer 8, S2 synchronizer 4, S3 synchronizer 9 is all failure to actuate, machinery road does not have power to input, power is only by hydraulic pressure input shaft 19, public sun wheel shaft 17 is input to through oil hydraulic pump-motor sub-assembly 18, now the gear ring of P2 planet row 7 braked by break 6, power is exported through the output shaft 11 that confluxes by the planet carrier of P2 planet row 7, pump delivery ratio in regulator solution press pump-motor sub-assembly 18, make its consecutive variations in 0 to-1, oil hydraulic motor is exportable continually varying rotating speed just, and then realize gentle start.
Power exports from motor and imports pto＝power take-off 20 and the sub-clutch 3 of hydraulic pressure input shaft 19, second and S1 synchronizer 8 interoperation respectively into, machine power is delivered to one section of gear 13 or three sections of gears 14, enters P2 planet row 7; Hydraulic power is delivered to P2 planet row 7 by pump-motor sub-assembly 18; Two-way power confluxes at P2 planet row 7, and through confluxing, output shaft 11 exports, and due to pump delivery continuously adjustabe, oil hydraulic motor is exportable consecutive variations rotating speed just, finally realizes stepless change in a section or three sections of sections.Power, according to above-mentioned flowing, when the second sub-clutch 3 and S3 synchronizer 9 interoperation, then can realize reversing gear, and is also stepless change reversing gear in section.
Power exports from motor and imports pto＝power take-off 20 and hydraulic pressure input shaft 19 respectively into; First sub-clutch 2 and S2 synchronizer 4 interoperation, be delivered to two sections of gears 15 or four sections of gears 16, be then delivered to P1 planet row 5 by machine power; Hydraulic power is delivered to P1 planet row 5 by pump-motor sub-assembly 19; Two-way power confluxes at P1 planet row 5, and through confluxing, output shaft 11 exports, and due to pump delivery continuously adjustabe, oil hydraulic motor is exportable consecutive variations rotating speed just, finally realizes stepless change in two sections or four sections of sections.
Before the section of changing, a sub-clutch in double clutch 1, is only had to combine.During the section of changing, control first to be combined with the synchronizer that the section gear mesh of next section is answered, corresponding sub-clutch does not first combine; When the sub-clutch of a upper section starts to disconnect, another sub-clutch starts to combine, thus the section of changing is rapid, and power does not interrupt, and realizes overall stepless change.
Accompanying drawing explanation
Accompanying drawing is double clutch hydraulic mechanical stepless gearbox structure principle chart.
In accompanying drawing: 1-dry dual clutch; The sub-clutch of 2-first; The sub-clutch of 3-second; 4-S2 synchronizer; 5-P1 planet row; 6-break; 7-P2 planet row; 8-S1 synchronizer; 9-S3 synchronizer; 10-idle pulley; 11-confluxes output shaft; 12-reverse gear; 13-mono-section of gear; 14-tri-sections of gears; 15-bis-sections of gears; 16-tetra-sections of gears; The public sun wheel shaft of 17-; 18-pump-motor sub-assembly; 19-hydraulic pressure input shaft; 20-pto＝power take-off.
Embodiment
The present invention is a kind of double clutch hydraulic mechanical stepless gearbox, as shown in drawings.This speed changer comprises hydraulic pressure input shaft 19, pto＝power take-off 20, and mechanical output directly can export PTO to.Mechanical axis connects successively dry dual clutch 1, S2 synchronizer 4, S1 synchronizer 8, S3 synchronizer 9.Wherein, the second sub-clutch 3 and S1 synchronizer 8 can realize one, three section of mechanical road power input, and the first sub-clutch 2 can realize two, four sections of mechanical road power with S2 synchronizer 4 and input.Oil hydraulic pump-motor sub-assembly 18 two ends connect firmly with hydraulic pressure input shaft 19 and shared sun wheel shaft 17 respectively, P1 planet row 5 and P2 planet row 7 form double confluence mechanism, the output shaft 11 that confluxes connects firmly with the gear ring of P2 planet row 7, and break 6 can brake the gear ring of P2 planet row 7, and idle pulley 10 works the effect of reversing gear.
Tractor starting is pure hydraulic pressure starting, engine output reaches hydraulic pressure input shaft 19, oil hydraulic pump-motor sub-assembly 18 in discharge capacity than varying continuously in the process of 1 by 0, motor exports continually varying rotating speed, the rotating speed also consecutive variations of its public sun wheel shaft 17 connected, break 6 is braked, and power exports by the planet carrier of P2 planet row 7 output shaft 11 that confluxes to, realizes gentle start.
When tractor gives it the gun after starting, in four section accelerating processs, the job order of synchronizer is: S1 synchronizer 8 combines according to figure right side, a section gear 13 works; S2 synchronizer 4 combines according to figure right side, two section gears 15 combine; S1 synchronizer 8 combines according to figure left side, three section gears 14 work; S2 synchronizer 4 combines according to figure left side, four section gears 16 work.During the traveling that falls back, S3 synchronizer 9 combines, and idle pulley 10 works.
First paragraph and the 3rd section of advance section, break 6 does not work, and the second sub-clutch 3 combines, and S1 synchronizer 8 combines according to figure right side and left side, and machinery flows power reaches P2 planet row 7 gear ring through the second sub-clutch 3, S1 synchronizer 8; Pump delivery ratio is regulated to make its consecutive variations in-1 to 1, by oil hydraulic pump-motor sub-assembly 18, oil hydraulic motor is exportable continually varying rotating speed just, thus make the sun gear rotation speed change of P2 planet row 7, after P2 planet row 7 confluxes, conflux the rotating speed continuous variable of output shaft 11, realizes the stepless change of, three section.
Second segment and the 4th section of advance section, break 6 does not work, and the first sub-clutch 2 combines, and S2 synchronizer 4 combines according to figure right side and left side, and machinery flows power reaches P1 planet row 5 gear ring through the first sub-clutch 2, S2 synchronizer 4; Pump delivery ratio is regulated to make its consecutive variations in 1 to-1, by oil hydraulic pump-motor sub-assembly 18, oil hydraulic motor is exportable continually varying rotating speed just, thus make the sun gear rotation speed change of P1 planet row 5, after P1 planet row 5 confluxes, conflux the rotating speed continuous variable of output shaft 11, realizes the stepless change of, three section.
During the section of changing, control first to be combined with the synchronizer that the section gear mesh of next section is answered, corresponding sub-clutch does not first combine; When the sub-clutch of a upper section starts to disconnect, another sub-clutch starts to combine, thus the section of changing is rapid, and power does not interrupt, and realizes overall stepless change.
Change to second segment for first paragraph, before the section of changing, the second sub-clutch 3 combines, and S1 synchronizer 8 combines according to figure right side, and the first sub-clutch 2 and S2 synchronizer 4 do not combine, and P2 planet row 7 works.The section of changing prepares: first control S2 synchronizer 4 combines according to figure right side, and the first sub-clutch 2 is first failure to actuate, and the mechanical output of second segment is not also imported into; Start the section of changing: when the second sub-clutch 3 starts to disconnect, control the first sub-clutch 2 and start to combine, when the second sub-clutch 3 disconnects completely, the first sub-clutch 2 combines completely, and P1 planet row 5 works, and completes the section of changing process.
During the traveling that falls back, second sub-clutch 3 combines, S3 synchronizer 9 combines, idle pulley 10 works, and machinery stream power reaches the gear ring of P2 planet row 7 through the second sub-clutch 3, S3 synchronizer 9, idle pulley 10, reverse gear 12, regulates pump delivery ratio to make its consecutive variations in 0 to 1, oil hydraulic motor is exportable continually varying rotating speed just, thus making the sun gear rotation speed change of P2 planet row 7, the rotating speed of the output shaft 11 that confluxes thus also continuous variable, realizes stable reversing gear.
Above-described embodiment and figure only unrestricted for illustration of technological scheme of the present invention, although with reference to better embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that.Can modify to technological scheme of the present invention or equivalent replacement, and not depart from the purpose and scope of the invention, it all should be encompassed in the middle of right of the present invention.
Claims (8)
1. a double clutch hydraulic mechanical stepless gearbox, comprise pto＝power take-off (20), the dry dual clutch (1) connected firmly with it, wherein: the first sub-clutch (2) and S2 synchronizer (4) connect firmly, second sub-clutch (3) connects firmly with S1 synchronizer (8) and S3 synchronizer (9), two section gears (15) and four section gears (16) connect firmly on the planet carrier of P1 planet row (5), one section gear (13) and three section gears (14) connect firmly on the gear ring of P2 planet row (7), it is characterized in that: after power is drawn from motor, first realize the section of changing operation by the action of main clutch (1) and synchronizer, the power on hydraulic pressure road and mechanical road is converged again in a certain planet row, the power that confluxes is exported by the output shaft that confluxes (11).
2. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: oil hydraulic pump-motor sub-assembly (18) integrally, reduces the connected element between pump and motor, makes power loss little, and reduce overall dimensions.
3. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: the combination of S1 synchronizer (8), S2 synchronizer (4), S3 synchronizer (9) can realize mechanical stream and be input to the planet carrier of P1 planet row (5) or the gear ring of P2 planet row (7).
4. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: overall in two-axis layout, gears meshing progression is less, and transmission efficiency is higher.
5. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: double clutch is dry dual clutch (1), and structure is simple, is separated thoroughly, and the section of changing is steady rapidly, and power does not interrupt.
6. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: S3 synchronizer 9 used when reversing gear is one-way synchronization device.
7. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, it is characterized in that: the tractor loading this speed changer relies on pure hydraulic pressure to start to walk, break (6) action during starting, the gear ring of P2 planet row (7) does not rotate, engine power is delivered to the sun gear of P2 planet row (7) by oil hydraulic pump-motor sub-assembly (18), export after engaging with the planet carrier of P2 planet row (7), start steadily, and the stepless change that starts to walk can be realized.
8. a kind of double clutch hydraulic mechanical stepless gearbox described in claims 1, is characterized in that: no matter whether tractor walks, and engine power all directly exports by pto＝power take-off (20), and drive loaded work piece, kinetic equation loss is few.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154345.7A CN104819263A (en) | 2015-03-31 | 2015-03-31 | Double-clutch hydraulic mechanical continuously variable transmission |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510154345.7A CN104819263A (en) | 2015-03-31 | 2015-03-31 | Double-clutch hydraulic mechanical continuously variable transmission |
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| CN104819263A true CN104819263A (en) | 2015-08-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510154345.7A Pending CN104819263A (en) | 2015-03-31 | 2015-03-31 | Double-clutch hydraulic mechanical continuously variable transmission |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107869563A (en) * | 2017-11-21 | 2018-04-03 | 河南科技大学 | A kind of multistage multi-mode mechanical and hydraulic continuously variable transmission |
| CN107893838A (en) * | 2017-11-21 | 2018-04-10 | 河南科技大学 | A kind of High-Powered Vehicle multistage multi-mode infinitely variable device |
| CN109458439A (en) * | 2019-01-08 | 2019-03-12 | 山东农业大学 | A kind of the tractor infinitely variable transmission and application method of single planetary row confluence |
| CN109519512A (en) * | 2019-01-08 | 2019-03-26 | 山东农业大学 | A kind of tractor hydraulic power dividing infinitely variable transmission and application method |
| CN109723788A (en) * | 2019-01-16 | 2019-05-07 | 江苏大学 | A kind of variable speed drive |
| CN111120614A (en) * | 2020-03-09 | 2020-05-08 | 扬州维邦园林机械有限公司 | Mechanical hydraulic stepless transmission and vehicle using same |
| WO2023130420A1 (en) * | 2022-01-05 | 2023-07-13 | 江苏大学 | Continuously variable transmission device having both equal-difference output and equal-ratio output |
| US11959535B1 (en) | 2022-01-05 | 2024-04-16 | Jiangsu University | Continuously variable transmission with both equal-difference output and equal-ratio output |
Citations (5)
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| DE3147447A1 (en) * | 1981-12-01 | 1983-06-09 | Jarchow, Friedrich, Prof. Dr.-Ing., 4300 Essen | ADJUSTING GEARBOX WITH CONTINUOUSLY ADJUSTABLE GEARBOX AND ADJUSTED MULTI-SPEED GEARBOX |
| US4754664A (en) * | 1986-11-20 | 1988-07-05 | Dana Corporation | Four range hydromechanical transmission |
| DE3903876C1 (en) * | 1989-02-10 | 1990-09-13 | Friedrich Prof. Dr.-Ing. 4300 Essen De Jarchow | Transmission with a continuously variable action, a starting clutch and gears for hydrostatic-mechanical operation or hydrostatic operation |
| CN102359567A (en) * | 2011-10-13 | 2012-02-22 | 南京农业大学 | Full-automatic continuously variable transmission of tractor |
| CN204512351U (en) * | 2015-03-31 | 2015-07-29 | 南京农业大学 | Double clutch hydraulic mechanical stepless gearbox |
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2015
- 2015-03-31 CN CN201510154345.7A patent/CN104819263A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3147447A1 (en) * | 1981-12-01 | 1983-06-09 | Jarchow, Friedrich, Prof. Dr.-Ing., 4300 Essen | ADJUSTING GEARBOX WITH CONTINUOUSLY ADJUSTABLE GEARBOX AND ADJUSTED MULTI-SPEED GEARBOX |
| US4754664A (en) * | 1986-11-20 | 1988-07-05 | Dana Corporation | Four range hydromechanical transmission |
| DE3903876C1 (en) * | 1989-02-10 | 1990-09-13 | Friedrich Prof. Dr.-Ing. 4300 Essen De Jarchow | Transmission with a continuously variable action, a starting clutch and gears for hydrostatic-mechanical operation or hydrostatic operation |
| CN102359567A (en) * | 2011-10-13 | 2012-02-22 | 南京农业大学 | Full-automatic continuously variable transmission of tractor |
| CN204512351U (en) * | 2015-03-31 | 2015-07-29 | 南京农业大学 | Double clutch hydraulic mechanical stepless gearbox |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107869563A (en) * | 2017-11-21 | 2018-04-03 | 河南科技大学 | A kind of multistage multi-mode mechanical and hydraulic continuously variable transmission |
| CN107893838A (en) * | 2017-11-21 | 2018-04-10 | 河南科技大学 | A kind of High-Powered Vehicle multistage multi-mode infinitely variable device |
| CN109458439A (en) * | 2019-01-08 | 2019-03-12 | 山东农业大学 | A kind of the tractor infinitely variable transmission and application method of single planetary row confluence |
| CN109519512A (en) * | 2019-01-08 | 2019-03-26 | 山东农业大学 | A kind of tractor hydraulic power dividing infinitely variable transmission and application method |
| CN109519512B (en) * | 2019-01-08 | 2023-06-27 | 山东农业大学 | Hydraulic power split stepless gearbox of tractor and use method |
| CN109458439B (en) * | 2019-01-08 | 2024-03-05 | 山东农业大学 | Single-planet-row converging tractor stepless speed changing box and use method |
| CN109723788A (en) * | 2019-01-16 | 2019-05-07 | 江苏大学 | A kind of variable speed drive |
| CN109723788B (en) * | 2019-01-16 | 2021-05-25 | 江苏大学 | Variable speed transmission device |
| CN111120614A (en) * | 2020-03-09 | 2020-05-08 | 扬州维邦园林机械有限公司 | Mechanical hydraulic stepless transmission and vehicle using same |
| WO2023130420A1 (en) * | 2022-01-05 | 2023-07-13 | 江苏大学 | Continuously variable transmission device having both equal-difference output and equal-ratio output |
| US11959535B1 (en) | 2022-01-05 | 2024-04-16 | Jiangsu University | Continuously variable transmission with both equal-difference output and equal-ratio output |
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