CN104806843B - Steel cylinder mesh suspended mortar spray compound lining and pressure pipe non-excavation repair method - Google Patents

Steel cylinder mesh suspended mortar spray compound lining and pressure pipe non-excavation repair method Download PDF

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Publication number
CN104806843B
CN104806843B CN201510106906.6A CN201510106906A CN104806843B CN 104806843 B CN104806843 B CN 104806843B CN 201510106906 A CN201510106906 A CN 201510106906A CN 104806843 B CN104806843 B CN 104806843B
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steel cylinder
mortar
layer
steel
steel wire
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CN104806843A (en
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孔耀祖
马保松
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Zhangzhou Anyue New Material Technology Co.,Ltd.
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Wuhan Zhong Da Trenchless Research Institute Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Pit Excavations, Shoring, Fill Or Stabilisation Of Slopes (AREA)

Abstract

The invention relates to a steel cylinder mesh suspended mortar spray compound lining and a pressure pipe non-excavation repair method to be used for performing non-excavation repair on old pressure pipes and culverts, with the diameters being more than 0.8m, which cannot bear established work pressure. The compound lining is formed by a two-layer structure of a steel cylinder layer and a steel wire mesh reinforcement mortar layer from the outside to the inside. A steel cylinder of the steel cylinder layer is arranged on the inside of an oil pipe inner mortar bottom layer, and the mortar bottom layer is sprayed on the cleaned old pipe inner wall during repair directly. A steel wire mesh is covered by the steel wire mesh reinforcement mortar layer and is welded and anchored in the steel cylinder of the steel cylinder layer, and mortar of certain thickness is sprayed on the surfaces of the steel cylinder and the steel wire mesh to form the steel wire mesh reinforcement mortar layer. The two layers of structures are fixedly connected to form the steel cylinder mesh suspended mortar spray compound lining. By applying the method, non-excavation repair of old pipes can be achieved, and the pipe pressure operation and prolonging of the pipe service life can be achieved without reducing the pipe cross section apparently.

Description

The method that steel cylinder linked network sprays mortar compound lining and pressure pipeline non-excavation rehabilitation
Technical field
The present invention relates to a kind of method of steel cylinder linked network spraying mortar compound lining and pressure pipeline non-excavation rehabilitation, letter Claim:SC-RCP technologies, specifically a kind of pressure pipeline for set operating pressure, more than diameter 0.8m cannot be undertaken (Contain)Carry out non-excavation rehabilitation with steel cylinder linked network spraying mortar compound lining and the side of non-excavation rehabilitation is carried out to pressure pipeline Method.
Background technology
At present, China have substantial amounts of major diameter have pressure conduit pipe, originally water conduit tube, water conservancy culvert, have pressure water pipe, heat The pipelines such as power, after a long time use, the Frequent Accidents such as seepage, booster, pipeline can not the safe operation under set operating pressure, Need badly and repaired;These large-diameter pipelines mostly are concrete reinforced pipe and metal tube.Currently for the pressure of this two classes material Pipeline, relatively feasible non-excavation rehabilitation scheme is:The plastic tube or metal tube of minor diameter, this kind of scheme are inserted in old pipeline It is maximum the disadvantage is that, the pipeline of new insertion can cause old pipeline flow section significantly to reduce, cause the pipeline excessively stream after repairing Scarce capacity;And new plastic tube or metal tube is inserted in large-diameter pipeline, difficulty of construction is very big.
The content of the invention
The invention aims to overcome problems of the prior art, and provide a kind of for repairing pressure pipeline Steel cylinder linked network spraying mortar compound lining, and one kind be provided be combined in steel cylinder linked network spraying mortar under the conditions of no-dig technique Liner is used for the method for repairing pressure pipeline, using the method for the compound lining and pressure pipeline non-excavation rehabilitation of the present invention, can On the premise of pipeline flow section is not reduced significantly, the ability of the anti-internal pressure of pipeline is improved, while extending pipeline service life.
To reach above-mentioned purpose, the technical measures that the present invention is adopted are:A kind of pressure pipeline non-excavation rehabilitation is provided Steel cylinder linked network sprays mortar compound lining, is provided with steel wire reinforced mortar layer, is additionally provided with steel cylinder layer, and described compound lining is from outer It is made up of steel cylinder layer and steel wire reinforced mortar layer double-layer structure to interior;The steel cylinder of described steel cylinder layer is arranged on to be repaired old Mortar prime coat inner side, in described steel wire reinforced mortar layer steel wire is enclosed with pipeline, and steel wire is by weld anchor Gu on the inside of the steel cylinder of steel cylinder layer, then the mortar of requirement thickness is sprayed by design in steel cylinder, steel wire net surface;Described steel cylinder layer It is consolidated with steel wire reinforced mortar layer double-layer structure and constitutes steel cylinder linked network spraying mortar compound lining for force pipe Road non-excavation rehabilitation.
A diameter of more than 0.8m of the pressure pipeline of described non-excavation rehabilitation.
The steel wire in steel cylinder and steel wire reinforced mortar layer in described steel cylinder layer should adopt the common of phase same material Steel or stainless steel, using antirust treatment should be carried out during common iron.
The present invention also provides a kind of using above-mentioned steel cylinder linked network spraying mortar compound lining pressure pipeline non-excavation rehabilitation Method, carry out thoroughly cleaning to old pipeline inside first, and remove its internal clast, silt and raised hard fulcrum;Again Implement as follows:
Step sprays mortar (1), using centrifugal spraying device or hand spray mode in the old pipeline inner wall construction for cleaning Prime coat, makes inner-walls of duct rounding, without raised hard fulcrum;
The internal diameter of the old pipeline that (2), by steel plate step repairs on demand is pre-machined into a section section pipe;
Step (3), after (1) step sprays mortar bottoming formable layer, by pipe send into old pipeline predetermined interior position, support Open, make outer surface of tube blank together with spraying mortar prime coat and being brought into close contact, will form complete after the pipe welded closed for strutting One section steel cylinder section;Again each section steel cylinder section is weldingly connected into into the continuous steel cylinder pipeline of a whole piece along pipe lengths, and is pacified It is attached to position;
Step (4), the steel wire of selected specification welded on request anchor to whole piece steel cylinder inner-walls of duct;
(5), by centrifugal spraying method or hand spray mortar is equably sprayed to steel wire by step by design thickness requirement Net and steel cylinder inner surface of pipeline, form the steel wire reinforced mortar layer of uniform ground;
(6), to completing steel wire reinforced mortar layer after spraying step carries out maintenance consolidation by related specifications, ultimately forms steel The steel cylinder linked network spraying mortar compound lining that cylinder layer and steel wire reinforced mortar layer double-layer structure are consolidated, realizes force pipe The reparation in road.
Heretofore described steel cylinder linked network spraying mortar compound lining be mainly used in cannot undertake set operating pressure, The pressure pipeline of more than diameter 0.8m(Contain)Such as:Feed pipe, to have pressure water pipe, water conservancy culvert, thermal pipe, Gas Pipe etc. to carry out non- Trenchless rehabilitation, the present invention is major diameter pressure pipeline(Contain)A kind of practicable non-excavation repairing technique is provided.Steel therein Cylinder is to be processed into welding fabrication after pipe is strutted in old pipeline using the steel plate of thin-walled with steel wire reinforced mortar compound lining, And steel wire is anchored in a welding manner steel cylinder inwall, then spray mortar and be completely covered steel cylinder, steel wire and be fixedly arranged at one A kind of composite lining structure formed after rising.
When steel cylinder linked network spraying mortar composite lining structure in the present invention is designed, hydraulic pressure in all is undertaken by outer layer steel cylinder Power, steel wire of internal layer net reinforced mortar layer undertakes vacuum pressure and pipe external pressure;Steel wire acts primarily as reinforced mortar and bonds with steel cylinder Intensity, control mortar cracking, prevent broken grade of inner liner from acting on.
Heretofore described centrifugal spraying method is will at a distance to convey the mortar for coming by the sprayer of high speed rotation The technology of inner-walls of duct is uniformly thrown under the influence of centrifugal force.
Heretofore described steel pipe base be using design specification, meet pumped (conveying) medium requirement steel plate curling form, steel The length and width size that plate is intercepted should meet the requirement of line size.
The steel cylinder linked network spraying mortar compound lining and the method and prior art of pressure pipeline non-excavation rehabilitation of the present invention Compare and have the advantages that:
1., steel cylinder linked network of the invention spraying mortar compound lining can be used for metal tube, pipe of concrete, fiberglass sand inclusion All kinds of tubing such as pipe, the pressure pipeline of more than diameter 0.8m carry out structural non-excavation rehabilitation.
2., the method that the present invention sprays mortar compound lining pressure pipeline non-excavation rehabilitation using steel cylinder linked network, repairs pressure Hydraulic piping it is easy to operate, can be changed according to conditions such as pipe diameter, pressure, buried depth environment, flexible design steel cylinder linked network spray Buttering composite lining structure and size, it is possible to freely arrange to repair segment length;The steel cylinder linked network spraying mortar of the present invention is answered The sealing for closing pipeline after liner may insure to repair is intact, can reliable and securely extend pipeline service life.
3., the present invention is a kind of practicable to can be used for the old pressure pipeline of non-excavation rehabilitation major diameter(Contain)Method. Using the compound lining and pressure pipeline trenchless repairing method of the present invention, can be in the premise for not being reduced significantly pipeline flow section Under, the anti-internal pressure capability of pipeline is improved, the effect that dilatation runs is realized by the raising of the operating pressure of pipeline, can make after reparation Pipeline possesses the conveyance capacity more higher than old pipeline.
Description of the drawings
The steel cylinder linked network spraying mortar composite lining structure schematic diagram of Fig. 1 pressure pipeline non-excavation rehabilitations of the present invention.
The steel cylinder linked network spraying mortar compound lining pressure pipeline non-excavation rehabilitation schematic diagram of Fig. 2 present invention.
In above-mentioned figure:1- old pipelines;2- mortar prime coats;3- steel cylinder layers;4- steel wires;5- steel wire reinforced mortar layers; 6- centrifugal spraying devices;7- sprayer frames;8- conveying pipelines.
Specific embodiment
Below in conjunction with the accompanying drawings the invention will be further described with specific embodiment, but the enforcement not limited to this of the present invention.
Embodiment 1:The present invention provides a kind of steel cylinder linked network spraying mortar compound lining of pressure pipeline non-excavation rehabilitation, Including steel cylinder layer 3 and steel wire reinforced mortar layer 5, its structure is as shown in Figure 1.Described compound lining is from outside to inside by steel cylinder layer 3rd, the double-layer structure of steel wire reinforced mortar layer 5 composition;Described steel cylinder layer 3 is arranged on the inner side of mortar prime coat 2, sand in old pipeline Slurry prime coat is that the old pipeline inwall for cleaning is painted in repairing used pipeline;Described steel wire reinforced mortar layer 5 In be enclosed with steel wire 4, steel wire is the steel cylinder inner side that steel cylinder layer 3 is anchored at by welding, then on steel cylinder, the surface of steel wire 4 By the mortar of design spraying requirement thickness;Described steel cylinder layer 3 and the double-layer structure of steel wire reinforced mortar layer 5 is consolidated structure Mortar compound lining is sprayed into steel cylinder linked network.
Described a diameter of more than the 0.8m for carrying out pressure pipeline non-excavation rehabilitation.
The steel wire 4 in the steel cylinder in steel cylinder layer 3 and steel wire reinforced mortar layer 5 described in the present embodiment adopts stainless steel The steel of material.
Embodiment 2:The present invention provides a kind of steel cylinder linked network spraying mortar compound lining and pressure pipeline non-excavation rehabilitation Method, first to carrying out thoroughly cleaning inside old pipeline 1 to be repaired, and removes the clast inside old pipeline 1, silt and convex Play hard fulcrum;Implement as follows again:
Step makes old (1), using centrifugal spraying device 6 in the inner wall construction of old pipeline 1 for cleaning, spraying mortar prime coat 2 The inwall rounding of pipeline 1, without raised hard fulcrum.
The conditions such as step specification, embedded condition, design pressure (2), according to old pipeline 1, the steel cylinder that design undertakes internal pressure is thick The thickness of the steel wire reinforced mortar layer 5 of external pressure and vacuum pressure is spent and undertaken, steel plate is selected with steel wire material and screed Thickness;The internal diameter of the old pipeline that the steel plate for choosing is repaired on demand is pre-machined into a section section pipe.
Step (3), spraying mortar prime coat 2 be molded after, by pipe send into old pipeline predetermined interior position, strut, make Outer surface of tube blank will form complete one together with being brought into close contact with spraying mortar prime coat 2 after the pipe welded closed for strutting Section steel cylinder section;Again each section steel cylinder section is weldingly connected into into the continuous steel cylinder pipeline of a whole piece along pipe lengths, and is installed to Position, forms steel cylinder layer 3.
Step (4), the steel wire 4 of selected specification welded on request anchor to whole piece steel cylinder inner-walls of duct.
(5), in pipeline step is erected at centrifugal spraying device 6 in sprayer frame 7, and the mortar of distant place passes through conveying pipeline 8 In being transported to centrifugal spraying device 6, open centrifugal spraying device 6 and switch, by the centrifugal spraying device of high speed rotation by mortar in centrifugation Uniform spray in the presence of power is thrown to inner-walls of duct;As shown in Figure 2;Mortar is equably sprayed to steel by the thickness requirement of design Silk screen and steel cylinder pipe surface, form the steel wire reinforced mortar layer 5 of uniform ground.
(6), to completing the steel wire reinforced mortar layer 5 after spraying step carries out maintenance consolidation by related specifications, ultimately forms The steel cylinder linked network spraying mortar compound lining that steel cylinder layer 3 and the double-layer structure of steel wire reinforced mortar layer 5 are consolidated, completes pressure The reparation of hydraulic piping.
The method of the steel cylinder linked network spraying mortar compound lining and pressure pipeline non-excavation rehabilitation of the present invention, repairs force pipe Road it is easy to operate, sealing is intact after pipeline rehabilitation, can on the premise of pipeline flow section is not reduced significantly, improve pipeline Anti- internal pressure capability, is allowed to, with higher conveyance capacity, reliably extend pipeline service life.

Claims (4)

1. a kind of steel cylinder linked network spraying mortar compound lining of pressure pipeline non-excavation rehabilitation, is provided with steel wire reinforced mortar Layer, it is characterised in that:Steel cylinder layer is additionally provided with, described compound lining is from outside to inside by steel cylinder layer and steel wire reinforced mortar layer two Rotating fields are constituted;The steel cylinder of described steel cylinder layer is arranged on mortar prime coat inner side, described steel wire in old pipeline to be repaired Steel wire is enclosed with net reinforced mortar layer, steel wire is the steel cylinder inner side that steel cylinder layer is anchored at by welding, then in steel cylinder, steel Silk screen surface is sprayed the mortar of requirement thickness by design;Described steel cylinder layer and steel wire reinforced mortar layer double-layer structure is fixedly arranged at Together form steel cylinder linked network spraying mortar compound lining is used for pressure pipeline non-excavation rehabilitation.
2. the steel cylinder linked network of pressure pipeline non-excavation rehabilitation according to claim 1 sprays mortar compound lining, and it is special Levy and be:A diameter of more than 0.8m of the pressure pipeline of described non-excavation rehabilitation.
3. the steel cylinder linked network of pressure pipeline non-excavation rehabilitation according to claim 1 sprays mortar compound lining, and it is special Levy and be:The steel wire in steel cylinder and steel wire reinforced mortar layer in described steel cylinder layer should adopt the ordinary steel of phase same material Material or stainless steel, using antirust treatment should be carried out during common iron.
4. the steel cylinder linked network described in a kind of employing claim 1 sprays the side of mortar compound lining pressure pipeline non-excavation rehabilitation Method, carries out first thoroughly cleaning to old pipeline inside, and removes its internal clast and raised hard fulcrum;Characterized in that, Implement as follows again:
Step sprays mortar bottoming (1), using centrifugal spraying device or hand spray mode in the old pipeline inner wall construction for cleaning Layer, makes inner-walls of duct rounding, without raised hard fulcrum;
The internal diameter of the old pipeline that (2), by steel plate step repairs on demand is pre-machined into a section section pipe;
Step (3), after (1) step sprays mortar bottoming formable layer, by pipe send into old pipeline predetermined interior position, strut, make Outer surface of tube blank will form a complete section together with being brought into close contact with spraying mortar prime coat after the pipe welded closed for strutting Steel cylinder section;Again each section steel cylinder section is weldingly connected into into the continuous steel cylinder pipeline of a whole piece along pipe lengths, and is installed in place;
Step (4), the steel wire of selected specification welded on request anchor to whole piece steel cylinder inner-walls of duct;
Step (5), by centrifugal spraying method or hand spray by mortar by design thickness requirement equably spray to steel wire and Steel cylinder inner surface of pipeline, forms the steel wire reinforced mortar layer of uniform ground;
(6), to completing steel wire reinforced mortar layer after spraying step carries out maintenance consolidation by related specifications, ultimately forms steel cylinder layer Mortar compound lining is sprayed with the steel cylinder linked network that steel wire reinforced mortar layer double-layer structure is consolidated, pressure pipeline is realized Repair.
CN201510106906.6A 2015-03-12 2015-03-12 Steel cylinder mesh suspended mortar spray compound lining and pressure pipe non-excavation repair method Active CN104806843B (en)

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CN108799691A (en) * 2017-05-02 2018-11-13 湖南前鑫管业有限公司 Pipeline maintenance device
CN109237198A (en) * 2018-11-12 2019-01-18 上海辉拓市政工程有限公司 A kind of urban underground water drainage pipe road profession restorative procedure
CN111804551A (en) * 2020-06-29 2020-10-23 新兴铸管股份有限公司 Method for processing cement lining of cast iron pipe
CN112895111A (en) * 2021-01-14 2021-06-04 衡水瑟林科技有限公司 Pipeline in-situ repairing method
CN112922384A (en) * 2021-02-01 2021-06-08 上海予通管道工程技术有限公司 Mortar spraying repair construction method
CN113074290A (en) * 2021-03-18 2021-07-06 东莞市广渠建筑工程有限公司 Non-excavation repairing system and repairing method for steel cylinder hanging net spraying mortar composite lining pipe

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CN1563777A (en) * 2004-04-15 2005-01-12 大庆油田建设集团 Non-digging and integral repairing method for underground pipeline
CN1755184A (en) * 2004-09-29 2006-04-05 孙跃平 Excavation-free integral restoration method of underground conduit and inspection well
CN201242014Y (en) * 2008-08-21 2009-05-20 濮阳市中拓管道清洗修复工程有限公司 Large caliber inner lining restoring composite pipeline
CN101509589A (en) * 2009-03-31 2009-08-19 崔同悦 Non-digging pipe repairing method

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Publication number Priority date Publication date Assignee Title
GB1288284A (en) * 1969-11-27 1972-09-06
CN1388335A (en) * 2002-06-28 2003-01-01 侯贤忠 Repairing method and repairing pipe structure for partially dug old pipeline with stainless lining
CN1563777A (en) * 2004-04-15 2005-01-12 大庆油田建设集团 Non-digging and integral repairing method for underground pipeline
CN1755184A (en) * 2004-09-29 2006-04-05 孙跃平 Excavation-free integral restoration method of underground conduit and inspection well
CN201242014Y (en) * 2008-08-21 2009-05-20 濮阳市中拓管道清洗修复工程有限公司 Large caliber inner lining restoring composite pipeline
CN101509589A (en) * 2009-03-31 2009-08-19 崔同悦 Non-digging pipe repairing method

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