The content of the invention
The invention aims to overcome problems of the prior art, and provide a kind of for repairing pressure pipeline
Steel cylinder linked network spraying mortar compound lining, and one kind be provided be combined in steel cylinder linked network spraying mortar under the conditions of no-dig technique
Liner is used for the method for repairing pressure pipeline, using the method for the compound lining and pressure pipeline non-excavation rehabilitation of the present invention, can
On the premise of pipeline flow section is not reduced significantly, the ability of the anti-internal pressure of pipeline is improved, while extending pipeline service life.
To reach above-mentioned purpose, the technical measures that the present invention is adopted are:A kind of pressure pipeline non-excavation rehabilitation is provided
Steel cylinder linked network sprays mortar compound lining, is provided with steel wire reinforced mortar layer, is additionally provided with steel cylinder layer, and described compound lining is from outer
It is made up of steel cylinder layer and steel wire reinforced mortar layer double-layer structure to interior;The steel cylinder of described steel cylinder layer is arranged on to be repaired old
Mortar prime coat inner side, in described steel wire reinforced mortar layer steel wire is enclosed with pipeline, and steel wire is by weld anchor
Gu on the inside of the steel cylinder of steel cylinder layer, then the mortar of requirement thickness is sprayed by design in steel cylinder, steel wire net surface;Described steel cylinder layer
It is consolidated with steel wire reinforced mortar layer double-layer structure and constitutes steel cylinder linked network spraying mortar compound lining for force pipe
Road non-excavation rehabilitation.
A diameter of more than 0.8m of the pressure pipeline of described non-excavation rehabilitation.
The steel wire in steel cylinder and steel wire reinforced mortar layer in described steel cylinder layer should adopt the common of phase same material
Steel or stainless steel, using antirust treatment should be carried out during common iron.
The present invention also provides a kind of using above-mentioned steel cylinder linked network spraying mortar compound lining pressure pipeline non-excavation rehabilitation
Method, carry out thoroughly cleaning to old pipeline inside first, and remove its internal clast, silt and raised hard fulcrum;Again
Implement as follows:
Step sprays mortar (1), using centrifugal spraying device or hand spray mode in the old pipeline inner wall construction for cleaning
Prime coat, makes inner-walls of duct rounding, without raised hard fulcrum;
The internal diameter of the old pipeline that (2), by steel plate step repairs on demand is pre-machined into a section section pipe;
Step (3), after (1) step sprays mortar bottoming formable layer, by pipe send into old pipeline predetermined interior position, support
Open, make outer surface of tube blank together with spraying mortar prime coat and being brought into close contact, will form complete after the pipe welded closed for strutting
One section steel cylinder section;Again each section steel cylinder section is weldingly connected into into the continuous steel cylinder pipeline of a whole piece along pipe lengths, and is pacified
It is attached to position;
Step (4), the steel wire of selected specification welded on request anchor to whole piece steel cylinder inner-walls of duct;
(5), by centrifugal spraying method or hand spray mortar is equably sprayed to steel wire by step by design thickness requirement
Net and steel cylinder inner surface of pipeline, form the steel wire reinforced mortar layer of uniform ground;
(6), to completing steel wire reinforced mortar layer after spraying step carries out maintenance consolidation by related specifications, ultimately forms steel
The steel cylinder linked network spraying mortar compound lining that cylinder layer and steel wire reinforced mortar layer double-layer structure are consolidated, realizes force pipe
The reparation in road.
Heretofore described steel cylinder linked network spraying mortar compound lining be mainly used in cannot undertake set operating pressure,
The pressure pipeline of more than diameter 0.8m(Contain)Such as:Feed pipe, to have pressure water pipe, water conservancy culvert, thermal pipe, Gas Pipe etc. to carry out non-
Trenchless rehabilitation, the present invention is major diameter pressure pipeline(Contain)A kind of practicable non-excavation repairing technique is provided.Steel therein
Cylinder is to be processed into welding fabrication after pipe is strutted in old pipeline using the steel plate of thin-walled with steel wire reinforced mortar compound lining,
And steel wire is anchored in a welding manner steel cylinder inwall, then spray mortar and be completely covered steel cylinder, steel wire and be fixedly arranged at one
A kind of composite lining structure formed after rising.
When steel cylinder linked network spraying mortar composite lining structure in the present invention is designed, hydraulic pressure in all is undertaken by outer layer steel cylinder
Power, steel wire of internal layer net reinforced mortar layer undertakes vacuum pressure and pipe external pressure;Steel wire acts primarily as reinforced mortar and bonds with steel cylinder
Intensity, control mortar cracking, prevent broken grade of inner liner from acting on.
Heretofore described centrifugal spraying method is will at a distance to convey the mortar for coming by the sprayer of high speed rotation
The technology of inner-walls of duct is uniformly thrown under the influence of centrifugal force.
Heretofore described steel pipe base be using design specification, meet pumped (conveying) medium requirement steel plate curling form, steel
The length and width size that plate is intercepted should meet the requirement of line size.
The steel cylinder linked network spraying mortar compound lining and the method and prior art of pressure pipeline non-excavation rehabilitation of the present invention
Compare and have the advantages that:
1., steel cylinder linked network of the invention spraying mortar compound lining can be used for metal tube, pipe of concrete, fiberglass sand inclusion
All kinds of tubing such as pipe, the pressure pipeline of more than diameter 0.8m carry out structural non-excavation rehabilitation.
2., the method that the present invention sprays mortar compound lining pressure pipeline non-excavation rehabilitation using steel cylinder linked network, repairs pressure
Hydraulic piping it is easy to operate, can be changed according to conditions such as pipe diameter, pressure, buried depth environment, flexible design steel cylinder linked network spray
Buttering composite lining structure and size, it is possible to freely arrange to repair segment length;The steel cylinder linked network spraying mortar of the present invention is answered
The sealing for closing pipeline after liner may insure to repair is intact, can reliable and securely extend pipeline service life.
3., the present invention is a kind of practicable to can be used for the old pressure pipeline of non-excavation rehabilitation major diameter(Contain)Method.
Using the compound lining and pressure pipeline trenchless repairing method of the present invention, can be in the premise for not being reduced significantly pipeline flow section
Under, the anti-internal pressure capability of pipeline is improved, the effect that dilatation runs is realized by the raising of the operating pressure of pipeline, can make after reparation
Pipeline possesses the conveyance capacity more higher than old pipeline.
Embodiment 2:The present invention provides a kind of steel cylinder linked network spraying mortar compound lining and pressure pipeline non-excavation rehabilitation
Method, first to carrying out thoroughly cleaning inside old pipeline 1 to be repaired, and removes the clast inside old pipeline 1, silt and convex
Play hard fulcrum;Implement as follows again:
Step makes old (1), using centrifugal spraying device 6 in the inner wall construction of old pipeline 1 for cleaning, spraying mortar prime coat 2
The inwall rounding of pipeline 1, without raised hard fulcrum.
The conditions such as step specification, embedded condition, design pressure (2), according to old pipeline 1, the steel cylinder that design undertakes internal pressure is thick
The thickness of the steel wire reinforced mortar layer 5 of external pressure and vacuum pressure is spent and undertaken, steel plate is selected with steel wire material and screed
Thickness;The internal diameter of the old pipeline that the steel plate for choosing is repaired on demand is pre-machined into a section section pipe.
Step (3), spraying mortar prime coat 2 be molded after, by pipe send into old pipeline predetermined interior position, strut, make
Outer surface of tube blank will form complete one together with being brought into close contact with spraying mortar prime coat 2 after the pipe welded closed for strutting
Section steel cylinder section;Again each section steel cylinder section is weldingly connected into into the continuous steel cylinder pipeline of a whole piece along pipe lengths, and is installed to
Position, forms steel cylinder layer 3.
Step (4), the steel wire 4 of selected specification welded on request anchor to whole piece steel cylinder inner-walls of duct.
(5), in pipeline step is erected at centrifugal spraying device 6 in sprayer frame 7, and the mortar of distant place passes through conveying pipeline 8
In being transported to centrifugal spraying device 6, open centrifugal spraying device 6 and switch, by the centrifugal spraying device of high speed rotation by mortar in centrifugation
Uniform spray in the presence of power is thrown to inner-walls of duct;As shown in Figure 2;Mortar is equably sprayed to steel by the thickness requirement of design
Silk screen and steel cylinder pipe surface, form the steel wire reinforced mortar layer 5 of uniform ground.
(6), to completing the steel wire reinforced mortar layer 5 after spraying step carries out maintenance consolidation by related specifications, ultimately forms
The steel cylinder linked network spraying mortar compound lining that steel cylinder layer 3 and the double-layer structure of steel wire reinforced mortar layer 5 are consolidated, completes pressure
The reparation of hydraulic piping.
The method of the steel cylinder linked network spraying mortar compound lining and pressure pipeline non-excavation rehabilitation of the present invention, repairs force pipe
Road it is easy to operate, sealing is intact after pipeline rehabilitation, can on the premise of pipeline flow section is not reduced significantly, improve pipeline
Anti- internal pressure capability, is allowed to, with higher conveyance capacity, reliably extend pipeline service life.