CN104803909B - L‑哌啶甲酸的分离方法 - Google Patents
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- C07D211/04—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
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- C07D211/36—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having no double bonds between ring members or between ring members and non-ring members with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
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- C—CHEMISTRY; METALLURGY
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- Hydrogenated Pyridines (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明公开了一种L‑哌啶甲酸的分离方法,将含L‑哌啶甲酸的待分离液通过催化树脂,树脂吸附饱和后,以碱性溶液作为洗脱剂对树脂进行洗脱,收集洗脱液,将洗脱液结晶、干燥得到L‑哌啶甲酸。含L‑哌啶甲酸的待分离液通过催化树脂的流速为0.4~3 mL/min。所述催化树脂为D103‑MTBE或者WS‑3催化树脂。催化树脂填充量为每克湿树脂吸附0.1‑0.2 g L‑哌啶甲酸。所述碱性溶液为0.05‑0.1%(v/v)的氨水。该方法简单、方便,节约生产成本。
Description
技术领域
本发明涉及氨基酸的分离方法,具体涉及一种L-哌啶甲酸的分离方法。
背景技术
L-哌啶甲酸又名L-高脯氨酸,是L-赖氨酸的衍生物,可作为医药中间体或生物尼龙的生产前体。目前,国内外L-哌啶甲酸的生产多采用化学合成、光催化和生物催化方式。生物催化过程温和,且产物专一,极具应用潜力。日本Mercian 制药公司利用重组氨转移酶LAT 和同类的P5C 还原酶将L- 赖氨酸转化为L- 哌啶酸。尽管如此,生物法获得的L-哌啶甲酸的分离纯化,国内却尚无报道。
氨基酸类物质的树脂分离常用的是阳离子交换树脂。D103-MTBE催化树脂目前被用于合成甲基叔丁基醚(MTBE),甲基叔戊基醚(TAME),轻汽油醚化的催化剂,以及某些以强酸为催化剂和有机反应,以及作为催化剂载体等。目前还没有关于将D103-MTBE催化树脂用于类似L-哌啶甲酸发酵液这类生物制品分离的相关专利和报道。
发明内容
本发明提供了一种L-哌啶甲酸的分离方法,该方法简单方便、能耗低,可大幅度降低下游分离纯化成本。
本发明是通过以下技术方案实现的:
一种L-哌啶甲酸的分离方法,将含L-哌啶甲酸的待分离液通过催化树脂,树脂吸附饱和后,以碱性溶液作为洗脱剂对树脂进行洗脱,收集洗脱液,将洗脱液结晶、干燥得到L-哌啶甲酸。
含L-哌啶甲酸的待分离液通过催化树脂的流速为0.4~3 mL/min。
所述催化树脂为D103-MTBE催化树脂。
所述催化树脂为WS-3催化树脂。
催化树脂填充量为每克湿树脂吸附0.1-0.2 g L-哌啶甲酸。
所述碱性溶液为0.05-0.1%(v/v)的氨水。
含L-哌啶甲酸的待分离液通过催化树脂的流速优选为1mL/min。
所述碱性溶液优选体积浓度为0.1%的氨水。
本发明所述的结晶和干燥的方法可以为本领域公知的各种方法,包括但不限于溶剂蒸发、真空蒸发、低压真空干燥等。
发明人在实验中发现D103-MTBE或者WS-3催化树脂能够高效分离L-哌啶甲酸,并且待分离液中可以包含磷酸盐、L-赖氨酸等杂质。所述待分离液可以为微生物发酵生产L-哌啶甲酸所得的混合液,也可以为其他合成途径所得。本发明提供的分离方法,适用于将L-哌啶甲酸与某些理化特性与其相似的化合物例如磷酸盐、L-赖氨酸等分开,在树脂吸附洗脱之前可以先对待分离溶液做适当去杂处理,比如过滤。
由于本发明采用的是树脂吸附-洗脱来将L-哌啶甲酸与某些理化特性与其相似的化合物分开,因此本发明对所述含L-哌啶甲酸的待分离液中的L-哌啶甲酸浓度没有特别限定。一般地优选待分离液中含有的L-哌啶甲酸浓度为5-30 g/L, pH值为7.0-8.0。
有益效果:
本发明提供的L-哌啶甲酸的分离方法,简单方便、能耗低,分离得到的L-哌啶甲酸纯度高,收率高。
附图说明
图1为L-哌啶甲酸、L-赖氨酸含量分析的高效液相色谱图谱,图中,出峰时间2.720min、3.105min的物质为磷酸盐(磷酸氢二钾、磷酸二氢钾),出峰时间为5.273 min的物质为L-赖氨酸、出峰时间为19.104min的物质为L-哌啶甲酸。
具体实施方式
下面结合具体实施方式对本发明进行进一步的详细描述,给出的实施例仅为了阐述本发明,而不是限制本发明的范围。
L-哌啶甲酸溶液的制备
用发酵法制备:发酵底物为L-赖氨酸25 g/L,用50mM磷酸盐缓冲液(PBS缓冲液)调整发酵液pH为7.0-8.0。培养方法:将重组E.coliBL21(DE3)(Hanxiao Ying, Jing Wang,Zhen Wang, Jiao Feng, Kequan Chen, Yan Li, Ouyang Pingkai. Enhancedconversion of L-lysine to L-pipecolic acid using a recombinant Escherichiacoli containing lysine cyclodeaminase as whole-cell biocatalyst[J]. Journalof Molecular Catalysis B: Enzymatic, 2015, http://dx.doi.org/doi:10.1016/j.molcatb.2015.05.001)接入种子培养基(胰蛋白胨10g/L,酵母提取物5g/L, NaCl 10g/L,用1mM NaOH溶液调整培养基pH为 7.0-8.0),在37 ℃、200 rpm下培养18小时。20%的接种量接入1L发酵罐中的发酵培养基中,400 rpm、37 ℃下培养48小时。放罐时,L-哌啶甲酸的产量是10-20 g/L,然后将发酵液通过分子量50 KDa的超滤膜去掉菌体和大部分蛋白质,得到的溶液作为以下实施例中进行L-哌啶甲酸分离的待分离液。
L-哌啶甲酸和L-赖氨酸的浓度是通过美国Alltech 1500型高效液相色谱仪检测。检测条件为:Prevail C18色谱柱(250×4.6 mm,i.d. 5 μm);柱温:30 ℃;流动相:0.4%(v/v)三氟乙酸水溶液;流速:0.5ml/min;检测器:蒸发光散射检测器(ELSD);检测器温度:120℃;载气:氮气(纯度99.9%);载气流速:4 L/min;进样体积:10 μL。
L-哌啶甲酸纯度为L-哌啶甲酸在结晶、干燥所得固形物中的质量百分比。
L-哌啶甲酸收率为结晶、干燥后所得L-哌啶甲酸与初始待分离L-哌啶甲酸的质量百分比。
实施例1
本实施例对上述发酵法制备得到的含L-哌啶甲酸的发酵液作进一步分离提纯,含L-哌啶甲酸的发酵液中L-哌啶甲酸10 g/L,L-赖氨酸2 g/L,磷酸盐 50 mM。
用35 g D103-MTBE催化树脂填充固定床,平衡后将含L-哌啶甲酸的待分离液上柱,流速0.4 mL/min,400 mL后吸附饱和,然后用0.05%(v/v)氨水进行洗脱,洗脱液体积为688 mL,经HPLC测定洗脱液中L-哌啶甲酸浓度为5.54 g/L。结晶、干燥后L-哌啶甲酸产品纯度97.8%,收率95.4%。
实施例2
本实施例对上述发酵法制备得到的含L-哌啶甲酸的发酵液作进一步分离提纯,含L-哌啶甲酸的发酵液中L-哌啶甲酸30 g/L,L-赖氨酸5 g/L,磷酸盐20 mM。
用200 gD103-MTBE催化树脂填充固定床,平衡后将含L-哌啶甲酸的待分离液上柱,流速1 mL/min,550 ml后吸附饱和,然后用0.1%(v/v)氨水进行洗脱,洗脱液体积为800ml,经HPLC测定洗脱液中L-哌啶甲酸浓度为13.66 g/L,结晶、干燥后L-哌啶甲酸产品纯度98.2%,收率99.1%。
实施例3
本实施例用于说明本发明提供的分离L-哌啶甲酸的方法。
本实施例对上述发酵法制备得到的含L-哌啶甲酸的发酵液作进一步分离提纯,含L-哌啶甲酸的发酵液中L-哌啶甲酸5 g/L,L-赖氨酸15 g/L,磷酸盐100 mM。
用15 gD103-MTBE催化树脂填充固定床,平衡后将含L-哌啶甲酸的待分离液上柱,流速3 ml/min,420 ml后吸附饱和,然后用0.08%(v/v)氨水进行洗脱,洗脱液体积为730ml,经HPLC测定洗脱液中L-哌啶甲酸浓度为1.94 g/L,结晶、干燥后L-哌啶甲酸产品纯度98.5%,收率98.6%。
实施例4
本实施例用于说明本发明提供的分离L-哌啶甲酸的方法与常规氨基酸分离方法的比较。
分别用25 gD103-MTBE催化树脂、WS-3催化树脂、WA-3氨基酸专用树脂、D001阳离子交换树脂、D113阳离子交换树脂、D002阳离子交换树脂,填充固定床,平衡后将800 mL浓度为14 g/L的L-哌啶甲酸溶液上柱,流速1 mL/min,吸附饱和后,然后用0.1%(v/v)氨水进行洗脱,结晶、干燥后测定L-哌啶甲酸的纯度和收率,结果见表1。
表1:
D103-MTBE | WS-3 | WA-3 | D001 | D113 | D002 | |
纯度 | 98.6% | 96.4% | 86.5% | 67.9% | 72.7% | 63.8% |
收率 | 99.1% | 97.3% | 88.4% | 55.3% | 76.2% | 51.0% |
Claims (6)
1.一种L-哌啶甲酸的分离方法,其特征在于:所述分离方法适用于将L-哌啶甲酸与理化特性相似的磷酸盐、L-赖氨酸分开,将含L-哌啶甲酸的待分离液通过催化树脂,树脂吸附饱和后,以碱性溶液作为洗脱剂对树脂进行洗脱,收集洗脱液,将洗脱液结晶、干燥得到L-哌啶甲酸;所述催化树脂为D103-MTBE催化树脂或者WS-3催化树脂;所述碱性溶液为0.05-0.1%(v/v)的氨水。
2.根据权利要求1所述的L-哌啶甲酸的分离方法,其特征在于:含L-哌啶甲酸的待分离液通过催化树脂的流速为0.4~3 mL/min。
3.根据权利要求1所述的L-哌啶甲酸的分离方法,其特征在于:催化树脂填充量为每克湿树脂吸附0.1-0.2 g L-哌啶甲酸。
4.根据权利要求1所述的L-哌啶甲酸的分离方法,其特征在于:所述含L-哌啶甲酸的待分离液中含有的L-哌啶甲酸浓度为5-30 g/L。
5.根据权利要求1所述的L-哌啶甲酸的分离方法,其特征在于:所述碱性溶液为0.1%(v/v)的氨水。
6.根据权利要求2所述的L-哌啶甲酸的分离方法,其特征在于:含L-哌啶甲酸的待分离液通过催化树脂的流速为1mL/min。
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