CN104801837A - Separator longitudinal seam welding work station - Google Patents
Separator longitudinal seam welding work station Download PDFInfo
- Publication number
- CN104801837A CN104801837A CN201510186009.0A CN201510186009A CN104801837A CN 104801837 A CN104801837 A CN 104801837A CN 201510186009 A CN201510186009 A CN 201510186009A CN 104801837 A CN104801837 A CN 104801837A
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- CN
- China
- Prior art keywords
- longitudinal seam
- seam welding
- work station
- separator
- welding device
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/025—Seam welding; Backing means; Inserts for rectilinear seams
- B23K9/0253—Seam welding; Backing means; Inserts for rectilinear seams for the longitudinal seam of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/173—Arc welding or cutting making use of shielding gas and of a consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Arc Welding In General (AREA)
Abstract
The invention provides a separator longitudinal seam welding work station, which comprises an outer longitudinal seam welding device, an inner longitudinal seam welding device, an operation platform, an RGV (rail guided vehicle) conveying trolley, a moving type rolling wheel frame and an operation table, wherein the outer longitudinal seam welding device is arranged on the operation platform through an upright post, the outer longitudinal seam welding device can vertically slide along the upright post, the inner longitudinal seam welding device is arranged at one side of the operation platform, the moving type rolling wheel frame is arranged at the other side of the operation platform, the RGV conveying trolley is connected with the moving type rolling wheel frame through a guide rail paved on the ground, and the operation platform is arranged on the ground at one side of the inner longitudinal seam welding device. The separator longitudinal seam welding work station has the advantages that an automatic production process is adopted, the hoisting, transportation and welding processes of the whole separator tube body can be respectively completed through being controlled by the operation table, the manual carrying is not needed, a great amount of labor and materials can be saved, the work time is shortened, the work efficiency is improved, and meanwhile, the product quality stability is ensured.
Description
Technical field
The present invention relates to large-size cylinder body technical field of welding equipment, refer to a kind of for the separator longitudinal seam welding work station in the production of steam injection unit especially.
Background technology
The high pressure steam injection unit used in oil exploitation industry is primarily of main equipment, auxiliary equipment and support equipment composition, wherein main equipment comprises steam-water separator again, the large-size cylinder body equipment such as water-water heat exchanger, these large-size cylinder body equipment can leave processing gap in process of production, need these gaps to weld to be formed a complete cylindrical shell, due to the lifting of large-size cylinder body, transport is inconvenience all very, adopt traditional human weld, assembling mode, not only production efficiency is low, production technology falls behind, and due to the height of workman's technical merit different, product orientation inaccuracy, weld seam is uneven, product stability is wayward, thus cause product quality uneven.
Summary of the invention
The present invention proposes a kind of separator longitudinal seam welding work station, solve the above-mentioned problems in the prior art.
Technical scheme of the present invention is achieved in that
A kind of separator longitudinal seam welding work station, comprise outer longitudinal seam welding device, interior longitudinal seam welding device, operating platform, RGV transport trolley, portable turning rolls and operating desk, described outer longitudinal seam welding device arranges on the operational platform by column, described outer longitudinal seam welding device can slide up and down along column, described interior longitudinal seam welding device is arranged on the side of operating platform, described portable turning rolls is arranged on the opposite side of operating platform, described RGV transport trolley is connected with portable turning rolls by being laid on ground guide rail, described operating desk is arranged on the ground of interior longitudinal seam welding device side.
As a further improvement on the present invention, described outer longitudinal seam welding device comprises welding machine, cleaner and solder flux automatic transport recovery system, and described welding machine, cleaner and solder flux automatic transport recovery system are arranged on column by hoistable platform and also can slide up and down along column.
As a further improvement on the present invention, described interior longitudinal seam welding device comprises welding machine, solder flux automatic transport recovery system and welding arm, and the welding gun of described welding machine is arranged on welding arm end, and described welding arm is arranged on the ground by vertical columns.
As a further improvement on the present invention, described RGV transport trolley comprises walking mechanism and barrel support frame, and described walking mechanism is arranged on guide rail and drives dolly to move on guide rail, and described barrel support frame is arranged above walking mechanism.
As a further improvement on the present invention, described portable turning rolls comprises base, fork hydraulic elevating mechanism, sliding rail and roller mount, described fork hydraulic elevating mechanism is arranged on base, described sliding rail is arranged on above fork hydraulic elevating mechanism, described roller mount is arranged on sliding rail, and described roller mount is provided with roller.
As a further improvement on the present invention, described portable turning rolls is also provided with the servomotor rotated for driving rolls.
As a further improvement on the present invention, described roller is encapsulate roller, and the outer surface of described roller is provided with urethane material.
As a further improvement on the present invention, described welding machine is Miller submerged arc welding machine or Miller gas-shielded welder.
As a further improvement on the present invention, described cleaner is movable welding fume and dust device.
As a further improvement on the present invention, described separator longitudinal seam welding work station is also provided with the material caching system for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
The invention has the beneficial effects as follows:
This separator longitudinal seam welding work station adopts automatic production process, the lifting of whole Membrane Separator Cylinder for CFB Boiler, transport, welding process have all been controlled by operating desk, do not need a dead lift, save a large amount of manpower and materials, shorten the working time, while increasing work efficiency, ensure that the stability of product quality.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the inside and outside longitudinal seam welding device of the present invention;
Fig. 3 is the structural representation of RGV transport trolley of the present invention;
Fig. 4 is the structural representation of the portable turning rolls of the present invention.
Mark in figure: the outer longitudinal seam welding device of 10-; 11-welding machine; 12-cleaner; 13-solder flux automatic transport recovery system; Longitudinal seam welding device in 20-; 21-welding machine; 22-solder flux automatic transport recovery system; 23-welding arm; 24-vertical columns; 30-operating platform; 40-RGV transport trolley; 41-walking mechanism; 42-barrel support frame; The portable turning rolls of 50-; 51-base; 52-fork hydraulic elevating mechanism; 53-sliding rail; 54-roller mount; 55-servomotor; 56-roller; 60-operating desk; 70-column; 80-guide rail; 90-hoistable platform; 100-material caching system.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.
As shown in Figure 1, a kind of separator longitudinal seam welding work station, comprise outer longitudinal seam welding device 10, interior longitudinal seam welding device 20, operating platform 30, RGV transport trolley 40, portable turning rolls 50 and operating desk 60, outer longitudinal seam welding device 10 is arranged on operating platform 30 by column 70, outer longitudinal seam welding device 10 can slide up and down along column 70, interior longitudinal seam welding device 20 is arranged on the side of operating platform 30, portable turning rolls 50 is arranged on the opposite side of operating platform 30, RGV transport trolley 40 is connected with portable turning rolls 50 by being laid on ground guide rail 80, operating desk 60 is arranged on the ground of interior longitudinal seam welding device 20 side, the opposite side of interior longitudinal seam welding device 20 is also provided with the material caching system 100 for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
As shown in Figure 2, outer longitudinal seam welding device 10 comprises welding machine 11, cleaner 12 and solder flux automatic transport recovery system 13, and welding machine 11, cleaner 12 and solder flux automatic transport recovery system 13 are arranged on column 70 by hoistable platform 90 and also can slide up and down along column 70.Wherein, welding machine 11 is Miller gas-shielded welder, the PT-103 movable welding fume and dust device that cleaner 12 adopts U.S.'s Donaldson (Donaldson) company to produce, the HS-80 type Flux Recovery Unit that solder flux automatic transport recovery system 13 adopts Wuxi City Heng Tong petroleum machinery Co., Ltd to produce.
Interior longitudinal seam welding device 20 comprises welding machine 21, solder flux automatic transport recovery system 22 and welding arm 23, and the welding gun of welding machine 21 is arranged on welding arm 23 end, and can stretch into inner barrel and weld, welding arm 23 is arranged on the ground by vertical columns 24.Wherein, welding machine 21 is Miller submerged arc welding machine, the HS-80 type Flux Recovery Unit that solder flux automatic transport recovery system 22 adopts Wuxi City Heng Tong petroleum machinery Co., Ltd to produce.
As shown in Figure 3, RGV transport trolley 40 comprises walking mechanism 41 and barrel support frame 42, walking mechanism 41 is arranged on guide rail 80 and drives dolly to move on guide rail 80, barrel support frame 42 is arranged on above walking mechanism 41, carries out welding job for Membrane Separator Cylinder for CFB Boiler being delivered to portable turning rolls 50.Walking mechanism 41 adopts the mode of servomotor+accurate retarding machine to drive, and gear drive is accurate, and drive motors is with brake apparatus, motor dynamics performance is good, load capacity is large, precision is high, ensures the requirement of workpiece transfer position, and can smoothly acceleration and deceleration and steadily stopping.
As shown in Figure 4, portable turning rolls 50 comprises base 51, fork hydraulic elevating mechanism 52, sliding rail 53, roller mount 54 and servomotor 55, fork hydraulic elevating mechanism 52 is arranged on base 51, sliding rail 53 is arranged on above fork hydraulic elevating mechanism 52, roller mount 54 is arranged on sliding rail 53, roller mount 54 is also provided with roller 56, and servomotor 55 can rotate by driving rolls 56, thus drives Membrane Separator Cylinder for CFB Boiler to rotate.Roller 56 is encapsulate roller, is provided with urethane material at outer surface, has higher bearing capacity and anti-wear performance, unsuitable aging, should not come unstuck, can use for a long time and need not change, and reduces maintenance cost.
The present invention is used for welding the outside of Membrane Separator Cylinder for CFB Boiler and inner longitudinal joint, and its workflow is as follows:
1, be first lifted on RGV transport trolley 40 by Membrane Separator Cylinder for CFB Boiler by row, cylindrical shell is transported on portable turning rolls 50 by RGV transport trolley 40;
2, portable turning rolls 50 drives cylindrical shell to rotate and moves axially, and adjusts welding post, and outer longitudinal seam welding device 10 and interior longitudinal seam welding device 20 start welding job;
3, first carry out MAG prewelding (active gas shielded arc welding) to the outer longitudinal joint of cylindrical shell, then internally longitudinal joint carries out SAW weldering (Lincoln weld), and once weldering is full, and finally externally longitudinal joint carries out SAW weldering again, and once weldering is full;
4, while welding, portable turning rolls 50 drives cylindrical shell to move axially, until inside and outside longitudinal seam welding completes;
5, the cylindrical shell welded is delivered to material caching system 100 by RGV transport trolley 40 to keep in, for next process is prepared;
6, repeat step 1-5, carry out next barrel soldering.
This separator longitudinal seam welding work station adopts automatic production process, the lifting of whole Membrane Separator Cylinder for CFB Boiler, transport, welding process have all been controlled by operating desk, do not need a dead lift, save a large amount of manpower and materials, shorten the working time, while increasing work efficiency, ensure that the stability of product quality.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a separator longitudinal seam welding work station, it is characterized in that, comprise outer longitudinal seam welding device, interior longitudinal seam welding device, operating platform, RGV transport trolley, portable turning rolls and operating desk, described outer longitudinal seam welding device arranges on the operational platform by column, described outer longitudinal seam welding device can slide up and down along column, described interior longitudinal seam welding device is arranged on the side of operating platform, described portable turning rolls is arranged on the opposite side of operating platform, described RGV transport trolley is connected with portable turning rolls by being laid on ground guide rail, described operating desk is arranged on the ground of interior longitudinal seam welding device side.
2. separator longitudinal seam welding work station according to claim 1, it is characterized in that, described outer longitudinal seam welding device comprises welding machine, cleaner and solder flux automatic transport recovery system, and described welding machine, cleaner and solder flux automatic transport recovery system are arranged on column by hoistable platform and also can slide up and down along column.
3. separator longitudinal seam welding work station according to claim 1 and 2, it is characterized in that, described interior longitudinal seam welding device comprises welding machine, solder flux automatic transport recovery system and welding arm, the welding gun of described welding machine is arranged on welding arm end, and described welding arm is arranged on the ground by vertical columns.
4. separator longitudinal seam welding work station according to claim 3, it is characterized in that, described RGV transport trolley comprises walking mechanism and barrel support frame, and described walking mechanism is arranged on guide rail and drives dolly to move on guide rail, and described barrel support frame is arranged above walking mechanism.
5. separator longitudinal seam welding work station according to claim 4, it is characterized in that, described portable turning rolls comprises base, fork hydraulic elevating mechanism, sliding rail and roller mount, described fork hydraulic elevating mechanism is arranged on base, described sliding rail is arranged on above fork hydraulic elevating mechanism, described roller mount is arranged on sliding rail, and described roller mount is provided with roller.
6. separator longitudinal seam welding work station according to claim 5, is characterized in that, described portable turning rolls is also provided with the servomotor rotated for driving rolls.
7. separator longitudinal seam welding work station according to claim 6, is characterized in that, described roller is encapsulate roller, and the outer surface of described roller is provided with urethane material.
8. separator longitudinal seam welding work station according to claim 7, is characterized in that, described welding machine is Miller submerged arc welding machine or Miller gas-shielded welder.
9. separator longitudinal seam welding work station according to claim 8, is characterized in that, described cleaner is movable welding fume and dust device.
10. separator longitudinal seam welding work station according to claim 9, is characterized in that, described separator longitudinal seam welding work station is also provided with the material caching system for depositing Membrane Separator Cylinder for CFB Boiler temporarily.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510186009.0A CN104801837A (en) | 2015-04-20 | 2015-04-20 | Separator longitudinal seam welding work station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510186009.0A CN104801837A (en) | 2015-04-20 | 2015-04-20 | Separator longitudinal seam welding work station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104801837A true CN104801837A (en) | 2015-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510186009.0A Pending CN104801837A (en) | 2015-04-20 | 2015-04-20 | Separator longitudinal seam welding work station |
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| Country | Link |
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| CN (1) | CN104801837A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475668A (en) * | 2016-12-28 | 2017-03-08 | 江苏铭远杆塔有限公司 | The small-bore interior submerged arc automatic welding machine of cast tower section |
| CN107855697A (en) * | 2017-12-12 | 2018-03-30 | 中国水利水电第三工程局有限公司 | Penstock longitudinal seam welding and seam inspection checked operation device and its application method |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0429095A (en) * | 1990-05-24 | 1992-01-31 | Hitachi Ltd | Method for preserving neutron flux monitor housing and heat treating device thereof |
| CA2144222A1 (en) * | 1994-11-08 | 1996-05-09 | William R. Weidner, Sr. | Submerged-arc welding apparatus |
| CN201940761U (en) * | 2011-03-04 | 2011-08-24 | 南京奥特电气有限公司 | Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange |
| CN104289791A (en) * | 2013-07-15 | 2015-01-21 | 杭州润德车轮制造有限公司 | Inner and outer circumference welding machine for cylinder |
| CN104368901A (en) * | 2014-11-03 | 2015-02-25 | 斯培淦 | Special device for circular seam welding and application |
| CN204913030U (en) * | 2015-04-20 | 2015-12-30 | 骏马石油装备制造有限公司 | Separator longitudinal joint weldment work station |
-
2015
- 2015-04-20 CN CN201510186009.0A patent/CN104801837A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0429095A (en) * | 1990-05-24 | 1992-01-31 | Hitachi Ltd | Method for preserving neutron flux monitor housing and heat treating device thereof |
| CA2144222A1 (en) * | 1994-11-08 | 1996-05-09 | William R. Weidner, Sr. | Submerged-arc welding apparatus |
| CN201940761U (en) * | 2011-03-04 | 2011-08-24 | 南京奥特电气有限公司 | Two-point automatic welding machine for internal and external weld joints of multi-edge pipeline flange |
| CN104289791A (en) * | 2013-07-15 | 2015-01-21 | 杭州润德车轮制造有限公司 | Inner and outer circumference welding machine for cylinder |
| CN104368901A (en) * | 2014-11-03 | 2015-02-25 | 斯培淦 | Special device for circular seam welding and application |
| CN204913030U (en) * | 2015-04-20 | 2015-12-30 | 骏马石油装备制造有限公司 | Separator longitudinal joint weldment work station |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106475668A (en) * | 2016-12-28 | 2017-03-08 | 江苏铭远杆塔有限公司 | The small-bore interior submerged arc automatic welding machine of cast tower section |
| CN107855697A (en) * | 2017-12-12 | 2018-03-30 | 中国水利水电第三工程局有限公司 | Penstock longitudinal seam welding and seam inspection checked operation device and its application method |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150729 |
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| RJ01 | Rejection of invention patent application after publication |