CN104801368A - Rolling mortar wall of cone crusher, made of high manganese steel and high-carbon chromium steel, and manufacturing method - Google Patents
Rolling mortar wall of cone crusher, made of high manganese steel and high-carbon chromium steel, and manufacturing method Download PDFInfo
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Abstract
The invention relates to a rolling mortar wall of a conical sand making machine and a manufacturing method, wherein the rolling mortar wall of the conical sand making machine is made of high manganese steel and high-carbon chromium steel, not only can meet the wear-resistant requirement of large block crushing to the rolling mortar wall, but also can meet the wear-resistant requirement of small block crushing to the rolling mortar wall during a stone crushing process, the upper part of the rolling mortar wall is made of the high manganese steel and the lower part of the rolling mortar wall is made of the high-carbon chromium steel. The rolling mortar wall provided by the invention has the advantages as follows: firstly, the rolling mortar wall of the conical sand making machine fundamentally overcomes the critical defect of incapability of crushing stones due to the formation of a groove in a stone crushing cavity, caused by small abrasion at the upper part of the rolling mortar wall and the large abrasion at the lower part of the rolling mortar wall since abrasion losses, caused by stones with different specifications, to the crushing wall are different during a stone crushing process by the rolling mortar wall made of the single material; secondly, the abrasion loss of the high manganese steel at the upper part of the rolling mortar wall is relatively in accordance with the abrasion loss caused by that the lower part of the high-carbon chromium steel c rolling mortar wall rolls a sand making cavity.
Description
Technical field
The present invention relates to a kind of gyratory crusher and can meet the broken wear-resisting requirement to rolled mortar wall of ratchel in broken building stones process, the broken gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel to the wear-resisting requirement of rolled mortar wall of finger stone and preparation method can be met again, belong to gyratory crusher component assembly and manufacture field.
Background technology
CN101954456A, title " for casting the manufacture method of the metal mold of gyratory crusher manganese steel crushing wall or rolled mortar wall ", manufacture method comprises the steps: (1) according to breaking wall of spindle breaker or the different size specification model of rolled mortar wall, manufactures the natural pattern of crushing wall or rolled mortar wall; (2) metal mold and the outer metal mold of nearly shape in corresponding wall thickness, integrally-built nearly shape is manufactured and designed respectively according to the shape of natural pattern; (3) in closely, metal mold and nearly outer metal mold lay flaring steam vent; (4) nearly interior metal mold and nearly outer metal mold, natural pattern are assemblied on mold(ing) board, reserved die cavity.But, because the be crushed to fritter building stones fragmentation of gyratory crusher from oversize rock material in the process of broken building stones is two kinds of different duties, its rolled mortar wall top is used for broken oversize rock material, what oversize rock material was formed rolled mortar wall top is impact load, and that what building stones and rolled mortar wall and crushing wall were formed is is uncertain, be not that the impact extruded of whole contact coordinates, thus relative with the state of wear on crushing wall top little to rolled mortar wall; And to be rubble roll rolled mortar wall and crushing wall bottom manufactures chamber, broken little building stones and rolled mortar wall form the rubble of plyability, completely contact, its broken gravelstone between rolled mortar wall and crushing wall is little under the brute force extruding of rolled mortar wall and crushing wall, broken little building stones to roll mortar ward off and the wearing and tearing of crushing wall very serious.If adopt homogenous material to make rolled mortar wall and crushing wall, no matter be potassium steel, or rich chromium cast iron, because the building stones of different size are different to the wear extent of rolled mortar wall, result causes rolled mortar wall and crushing wall Upper wear is little, middle part wearing and tearing opposite upper parts is little and the situation of bottom wearing and tearing formation groove, causes rolled mortar wall and crushing wall wearing and tearing to scrap.
Summary of the invention
Purpose of design: avoid the weak point in background technology, design a kind of gyratory crusher and can meet the broken wear-resisting requirement to rolled mortar wall of ratchel in broken building stones process, the broken gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel to the wear-resisting requirement of rolled mortar wall of finger stone and preparation method can be met again.
Design: in order to realize above-mentioned purpose of design.The present invention is in structural design: 1, rolled mortar wall top is potassium steel, rolled mortar wall bottom is the design of high-carbon chromium steel, is one of technical characteristic of the present invention.The object of such design is: potassium steel is opposing thump, one of optimal selection in the high-abrasive materials such as large pressure material wearing and tearing, it not only has the incomparable Work Hardening Characteristic of other high-abrasive material, and in greater impact load or compared with under the effect of large contacting stress, the top layer of its potassium steel produces work hardening, case hardness rises to more than HRC45 rapidly by HRC17--21, and along with the wearing and tearing gradually of cementation zone, new work hardening layer can successively be formed, thus produce endlessly while high abrasion superficial layer, and potassium steel internal layer austenite still keeps good impact flexibility.The present invention utilizes this characteristic of potassium steel just, the top of rolled mortar wall (or middle part and top) is adopted potassium steel, because rolled mortar wall top is for broken building stones, what building stones were formed rolled mortar wall top is impact load just, thus rolled mortar wall case-hardening can be made, hardness promotes rapidly, meets rolled mortar wall top to the hardness requirement of rubble and wear-resisting requirement; And high-carbon chromium steel carbon containing Wc is about 1%, chrome content Wcr is about 1.5%, and the hypereutectoid steel containing a small amount of manganese, element silicon.Chromium can improve heat treatment performance, improve quenching degree, structural homogenity, temper resistance, can improve again rustless property and the grinding performance of steel, its hardness reaches HRC63 ± 3, has excellent wearability, meet the wear-resisting requirement rolling broken building stones, its wear extent is significantly less than potassium steel.2, rolled mortar wall top and rolled mortar wall bottom are that concavo-convex clamping engages is technical characteristic two of the present invention.The object of such design is: the convex-concave on rolled mortar wall top be connected in the concaveconvex structure of rolled mortar wall bottom, rolled mortar wall bottom synchronous can be driven to rise when rising under the effect of rolled mortar wall top in external force, thus reach the size of Longkou (crusher chamber) between convenient adjustment rolled mortar wall and crushing wall.
Technical scheme 1: a kind of gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, rolled mortar wall top is potassium steel, rolled mortar wall bottom is high-carbon chromium steel and rolled mortar wall top and rolled mortar wall bottom are concavo-convex founding coordinates.
Technical scheme 2: a kind of manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, (1) mold is watered in fabrication techniques rolled mortar wall bottom routinely, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting high-carbon chromium steel is cast to rolled mortar wall bottom and waters mold, obtain rolled mortar wall bottom after cooling forming, then rolled mortar wall bottom is heat-treated; (2) using upper surface, rolled mortar wall bottom as rolled mortar wall top shaping mould bed die, rolled mortar wall bottom is in the state of cooling, then make rolled mortar wall top water mold and be placed on dither platform, what melting potassium steel is cast to rolled mortar wall top under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall top; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.
Technical scheme 3: a kind of manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, (1) mold is watered on fabrication techniques rolled mortar wall top routinely, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel is cast to rolled mortar wall top and waters mold, obtain rolled mortar wall top after cooling forming, then rolled mortar wall top is heat-treated; (2) using lower surface, rolled mortar wall top as rolled mortar wall bottom shaping mould bed die and rolled mortar wall top is in the state of cooling, then make rolled mortar wall bottom water mold and be placed on dither platform, what melting high-carbon chromium steel is cast to rolled mortar wall bottom under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall bottom; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.
The present invention is compared with background technology, one is fundamentally solve homogenous material rolled mortar wall in broken building stones process, because the building stones of different size are different to the wear extent of rolled mortar wall, the rolled mortar wall Upper wear caused is little, bottom wearing and tearing are large and the building stones crusher chamber that causes forms groove and cannot the critical defect of broken building stones; The wear extent that two is wear extenies of producing at broken building stones of the potassium steel on rolled mortar wall top rolls broken building stones chamber with high-carbon chromium steel rolled mortar wall bottom is relative consistent, thus broken building stones chamber is rolled in the broken building stones process of stone roller in the rolled mortar wall bottom fundamentally solving homogenous material, due to wear extent be greater than rolled mortar wall Upper wear amount cause the situation of groove, not only greatly extend the service life of rolled mortar wall, and while the manufacturing cost greatly reducing rolled mortar wall and use cost, reduce broken building stones cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel.
Fig. 2 is the structural representation mated by rolled mortar wall and crushing wall.
Fig. 3 is the structural representation of homogenous material rolled mortar wall.
Detailed description of the invention
Embodiment 1: with reference to accompanying drawing 1-2.A kind of gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, rolled mortar wall top 1 is potassium steel, rolled mortar wall bottom 2 is for high-carbon chromium steel and rolled mortar wall top 1 coordinates 3 with rolled mortar wall bottom 2 in concavo-convex founding, namely rolled mortar wall top 1 annular boss is cast in the annular groove of rolled mortar wall bottom 2, or rolled mortar wall top 1 annular groove is cast on the annular boss of rolled mortar wall bottom 2.Potassium steel rolled mortar wall lower surface and high-carbon chromium steel rolled mortar wall upper surface are that concavo-convex founding coordinates.Potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall 2.The material of potassium steel rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
Embodiment 2: on the basis of embodiment 1, potassium steel rolled mortar wall lower surface is annular boss and annular boss cross section is low wide and up narrow trapezium structure, and high-carbon chromium steel rolled mortar wall upper surface is annular groove and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
Embodiment 3: on the basis of embodiment 1, potassium steel rolled mortar wall lower surface is annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom, and high-carbon chromium steel rolled mortar wall upper surface is annular boss and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
Embodiment 4: a kind of manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, (1) mold is watered in fabrication techniques rolled mortar wall bottom routinely, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting high-carbon chromium steel is cast to rolled mortar wall bottom and waters mold, obtain rolled mortar wall bottom after cooling forming, then rolled mortar wall bottom is heat-treated; (2) using upper surface, rolled mortar wall bottom as rolled mortar wall top shaping mould bed die, rolled mortar wall bottom is in the state of cooling, then make rolled mortar wall top water mold and be placed on dither platform, what melting potassium steel is cast to rolled mortar wall top under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall top; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.Potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall 2.The material of potassium steel rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
Embodiment 5: on the basis of embodiment 4, potassium steel rolled mortar wall lower surface be annular boss and annular boss cross section is low wide and up narrow trapezium structure time, high-carbon chromium steel rolled mortar wall upper surface is annular groove, and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
Embodiment 6: on the basis of embodiment 4, potassium steel rolled mortar wall lower surface be annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom time, high-carbon chromium steel rolled mortar wall upper surface is annular boss, and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
Embodiment 7: a kind of manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, (1) mold is watered on fabrication techniques rolled mortar wall top routinely, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel is cast to rolled mortar wall top and waters mold, obtain rolled mortar wall top after cooling forming, then rolled mortar wall top is heat-treated; (2) using lower surface, rolled mortar wall top as rolled mortar wall bottom shaping mould bed die and rolled mortar wall top is in the state of cooling, then make rolled mortar wall bottom water mold and be placed on dither platform, what melting high-carbon chromium steel is cast to rolled mortar wall bottom under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall bottom; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.Potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall 2.The material of potassium steel rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
Embodiment 8: on the basis of embodiment 7, potassium steel rolled mortar wall lower surface be annular boss and annular boss cross section is low wide and up narrow trapezium structure time, high-carbon chromium steel rolled mortar wall upper surface is annular groove, and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
Embodiment 9: on the basis of embodiment 7, potassium steel rolled mortar wall lower surface be annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom time, high-carbon chromium steel rolled mortar wall upper surface is annular boss, and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
It is to be understood that: although above-described embodiment to be contrasted detailed text description to mentality of designing of the present invention; but these text descriptions; just the simple text of mentality of designing of the present invention is described; instead of the restriction to mentality of designing of the present invention; any do not exceed mentality of designing of the present invention combination, increase or amendment, all fall within the scope of protection of the present invention.
Claims (16)
1. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, is characterized in that: rolled mortar wall top is potassium steel, rolled mortar wall bottom is high-carbon chromium steel and rolled mortar wall top and rolled mortar wall bottom are concavo-convex founding coordinates.
2. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 1, is characterized in that: potassium steel rolled mortar wall lower surface and high-carbon chromium steel rolled mortar wall upper surface are that concavo-convex founding coordinates.
3. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 2, it is characterized in that: potassium steel rolled mortar wall lower surface is annular boss and annular boss cross section is low wide and up narrow trapezium structure, high-carbon chromium steel rolled mortar wall upper surface is annular groove and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
4. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 2, it is characterized in that: potassium steel rolled mortar wall lower surface is annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom, high-carbon chromium steel rolled mortar wall upper surface is annular boss and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
5. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 1, is characterized in that: the material of potassium steel rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
6. the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 1, is characterized in that: potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall.
7. the manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel, it is characterized in that: (1) routinely fabrication techniques rolled mortar wall bottom waters mold, mold is watered in the rolled mortar wall bottom made to be placed on dither platform, under the vibration of dither platform, melting high-carbon chromium steel is cast to rolled mortar wall bottom and waters mold, obtain rolled mortar wall bottom after cooling forming, then rolled mortar wall bottom is heat-treated; (2) using upper surface, rolled mortar wall bottom as rolled mortar wall top shaping mould bed die, rolled mortar wall bottom is in the state of cooling, then make rolled mortar wall top water mold and be placed on dither platform, what melting potassium steel is cast to rolled mortar wall top under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall top; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.
8. the manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 7, it is characterized in that: potassium steel rolled mortar wall lower surface be annular boss and annular boss cross section is low wide and up narrow trapezium structure time, high-carbon chromium steel rolled mortar wall upper surface is annular groove, and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
9. the manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 7, it is characterized in that: potassium steel rolled mortar wall lower surface be annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom time, high-carbon chromium steel rolled mortar wall upper surface is annular boss, and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
10. the manufacture method of the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel according to claim 7, is characterized in that: potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall.
The manufacture method of the 11. gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel according to claim 7, is characterized in that: the material of potassium steel rolled mortar wall is the material of Mn13 rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
The manufacture method of 12. 1 kinds of gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel, it is characterized in that: (1) routinely fabrication techniques rolled mortar wall top waters mold, mold is watered on the rolled mortar wall top made to be placed on dither platform, under the vibration of dither platform, melting potassium steel is cast to rolled mortar wall top and waters mold, obtain rolled mortar wall top after cooling forming, then rolled mortar wall top is heat-treated; (2) using lower surface, rolled mortar wall top as rolled mortar wall bottom shaping mould bed die and rolled mortar wall top is in the state of cooling, then make rolled mortar wall bottom water mold and be placed on dither platform, what melting high-carbon chromium steel is cast to rolled mortar wall bottom under the vibration of dither platform waters in mold, heat-treats after cooling and demolding to rolled mortar wall bottom; (3) after carrying out finishing by the rolled mortar wall of potassium steel and high-carbon chromium steel cast molding, the gyratory crusher rolled mortar wall be made up of potassium steel and high-carbon chromium steel is namely obtained.
The manufacture method of the 13. gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel according to claim 12, it is characterized in that: potassium steel rolled mortar wall lower surface be annular boss and annular boss cross section is low wide and up narrow trapezium structure time, high-carbon chromium steel rolled mortar wall upper surface is annular groove, and annular groove cross section is low wide and up narrow trapezium structure and matches with the annular boss of potassium steel rolled mortar wall lower surface.
The manufacture method of the 14. gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel according to claim 12, it is characterized in that: potassium steel rolled mortar wall lower surface be annular groove and annular recessed cross section is trapezium structure wide at the top and narrow at the bottom time, high-carbon chromium steel rolled mortar wall upper surface is annular boss, and annular boss cross section is trapezium structure wide at the top and narrow at the bottom and matches with the annular groove of potassium steel rolled mortar wall lower surface.
The manufacture method of the 15. gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel according to claim 12, is characterized in that: potassium steel rolled mortar wall height is greater than the height of high-carbon chromium steel rolled mortar wall.
The manufacture method of the 16. gyratory crusher rolled mortar walls be made up of potassium steel and high-carbon chromium steel according to claim 12, is characterized in that: the material of potassium steel rolled mortar wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5.
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