CN104785962A - Barrel coil assembly workstation of heating furnace production line - Google Patents
Barrel coil assembly workstation of heating furnace production line Download PDFInfo
- Publication number
- CN104785962A CN104785962A CN201510184950.9A CN201510184950A CN104785962A CN 104785962 A CN104785962 A CN 104785962A CN 201510184950 A CN201510184950 A CN 201510184950A CN 104785962 A CN104785962 A CN 104785962A
- Authority
- CN
- China
- Prior art keywords
- coil pipe
- coil
- production line
- heating furnace
- furnace production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/10—Pipe-lines
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
The invention provides a barrel coil assembly workstation of a heating furnace production line. The barrel coil assembly workstation of the heating furnace production line comprises a coil three-dimensional material bank, a coil transfer car, a coil assembly operation machine, a hydraulic station, a welding device and a control device, wherein the coil three-dimensional material bank is used for storing coils; the coil transfer car goes back and forth between the coil three-dimensional material bank and the coil assembly operation machine and used for transferring the coils; the coil assembly operation machine comprises a lifting device, a walking device, an unloading device and a gripper; the hydraulic station is controlled by the control device to provide driving force for corresponding equipment; the welding device is used for welding a coil pipe and a barrel in a point fixing mode; the control device is used for controlling the coordinated actions and information exchange of the coil three-dimensional material bank, the coil transferring car, the coil assembly operation machine and the hydraulic station. The barrel coil assembly workstation of the heating furnace production line belongs to a steam injection unit production line. The coil three-dimensional material bank, the coil transferring car, the coil assembly operation machine and the like act in a coordinated mode to finish welding assembly and assembly of coils through the control device and finish welding assembly and coil assembly.
Description
Technical field
The present invention relates to oil equipment technical field, specifically refer to the cylindrical shell coil pipe mounting work station of heating furnace production line in the production of steam injection unit.
Background technology
Steam injection machine set product is formed primarily of radiant section module, changeover portion module, convection section module, skid module four module, and outfit burner, plunger displacement pump, air compressor, control system four are equipped greatly.
Steam injection unit production line realizes handling and conveying, group to the automation of assembling, welding, forms modern production line.Meanwhile, the construction of production line for starting point, and realizes the construction object of production line by rational layout, ripe technique, smooth beat with the stream of people, logistics, information flow.In addition, production line self should meet the requirement of environment and safety.
In the traditional forms of enterprises, producing a steam injection unit needs some months, is difficult to meet market demand.If shorten the production time, then need large-scale automatic production line, each load module needs corresponding design and supporting.
Summary of the invention
The cylindrical shell coil pipe mounting work station of the heating furnace production line that the present invention proposes, belongs to the heating furnace production line in steam injection unit automatic production line, and it is for realizing the cylindrical shell coil pipe assembling of heating furnace production line in the production of steam injection unit.
Technical scheme of the present invention is achieved in that
The cylindrical shell coil pipe mounting work station of heating furnace production line, its structure comprises:
Coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, Hydraulic Station, welder, control device;
Wherein, described coil pipe solid material storehouse is used for depositing coil pipe;
Described coil pipe load transferring vehicle reciprocates between described coil pipe solid material storehouse and described coil pipe assembly manipulation machine, for the transhipment of coil pipe;
Described coil pipe assembly manipulation machine comprises lowering or hoisting gear, running gear, device for discharging;
The controlled device of described Hydraulic Station is regulated to relevant device provides driving force;
Described welder is used for tack welding coil pipe and is connected with cylindrical shell;
Described control device is for controlling coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, the coordination of Hydraulic Station, information exchange.
In technique scheme, coil pipe assembly manipulation machine specifically can arrange as follows:
Described running gear comprises chassis and is fixed on the guide rail on ground; Described chassis can move back and forth on guide rail, completes material and pushes; Described guide rail is provided with stopping device;
Described lowering or hoisting gear comprises height regulating mechanism and trailing arm; Described trailing arm open span from adjustable, be applicable to different size disc pipe assembly; Described trailing arm is accepted for the material completed between coil pipe assembly manipulation machine and coil pipe load transferring vehicle, and is advanced into inner barrel by secondary telescoping mechanism; Described height regulating mechanism can regulate the height of trailing arm, completes the adjustment of rigging position;
Described device for discharging comprises rod and gripping apparatus, for discharging and the assembling of material.
In technique scheme, described coil pipe solid material storehouse is steel frame construction coil pipe solid material storehouse, and it provides driving force to realize lift adjustment by Hydraulic Station under the control of described control device.
Described coil pipe solid material storehouse is used for depositing coil pipe, is preferably set to deposit three cover coil pipes.
The loading and unloading between coil pipe solid material storehouse and described coil pipe assembly manipulation machine are completed under the driving force that described coil pipe load transferring vehicle provides at Hydraulic Station.
The lowering or hoisting gear of described coil pipe assembly manipulation machine, running gear, device for discharging, gripping apparatus are connected to reducing motor, control by reducing motor transmission.
In technique scheme, described control device comprises PLC central control unit, for completing coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, the coordination between Hydraulic Station, information exchange; And be provided with master operating station, for carrying out station state supervision; Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
Concrete, described control device can adopt programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.
In technique scheme, can also field operation box be provided with, and hand-held box, with handled easily personnel, the rigging position of this smoke pipe assembly manipulation machine is finely tuned.
In sum, cylindrical shell coil pipe mounting work station of the present invention is a part of steam injection unit production line, make coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine etc. carry out coordination by control device, and complete welding assembly, complete coil pipe assembling.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the cylindrical shell coil pipe assembly system of steam injection unit production line of the present invention;
In figure: 1-coil pipe solid material storehouse; 2-coil pipe assembly manipulation machine; 21-lowering or hoisting gear; 3-cylindrical shell.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
As shown in Figure 1, cylindrical shell coil pipe mounting work station of the present invention, its agent structure comprises:
Coil pipe solid material storehouse 1, coil pipe load transferring vehicle, coil pipe assembly manipulation machine 2, Hydraulic Station, welder, control device;
Wherein, described coil pipe solid material storehouse 1 is for depositing coil pipe;
Described coil pipe load transferring vehicle reciprocates between described coil pipe solid material storehouse 1 and described coil pipe assembly manipulation machine 2, for the transhipment of coil pipe;
Described coil pipe assembly manipulation machine 2 comprises lowering or hoisting gear 21, running gear, device for discharging;
The controlled device of described Hydraulic Station is regulated to relevant device provides driving force;
Described welder is used for tack welding coil pipe and is connected with cylindrical shell;
Described control device is for controlling coil pipe solid material storehouse 1, coil pipe load transferring vehicle, coil pipe assembly manipulation machine 2, the coordination of Hydraulic Station, information exchange.
In technique scheme, coil pipe assembly manipulation machine 2 specifically can arrange as follows:
Described running gear comprises chassis and is fixed on the guide rail on ground; Described chassis can move back and forth on guide rail, completes material and pushes; Described guide rail is provided with stopping device;
Described lowering or hoisting gear comprises height regulating mechanism and trailing arm; Described trailing arm open span from adjustable, be applicable to different size disc pipe assembly; Described trailing arm is accepted for the material completed between coil pipe assembly manipulation machine 2 and coil pipe load transferring vehicle, and it is inner to be advanced into cylindrical shell 3 by secondary telescoping mechanism; Described height regulating mechanism can regulate the height of trailing arm, completes the adjustment of rigging position;
Described device for discharging comprises rod and gripping apparatus, for discharging and the assembling of material.
In technique scheme, described coil pipe solid material storehouse 1 is steel frame construction coil pipe solid material storehouse, and it provides driving force to realize lift adjustment by Hydraulic Station under the control of described control device.
Described coil pipe solid material storehouse 1, for depositing coil pipe, is preferably set to deposit three cover coil pipes.
The loading and unloading between coil pipe solid material storehouse 1 and described coil pipe assembly manipulation machine 2 are completed under the driving force that described coil pipe load transferring vehicle provides at Hydraulic Station.
The lowering or hoisting gear 21 of described coil pipe assembly manipulation machine 2, running gear, device for discharging are connected to reducing motor, control by reducing motor transmission.
In technique scheme, described control device comprises PLC central control unit, for completing coil pipe solid material storehouse 1, coil pipe load transferring vehicle, coil pipe assembly manipulation machine 21, the coordination between Hydraulic Station, information exchange; And be provided with master operating station, for carrying out station state supervision; Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
Concrete, described control device can adopt programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.It will be understood by those skilled in the art that described master operating station comprises selection mode switch, order button, indicator lamp.Indicator lamp is used for display workstation running state information, selector switch, order button for setting working method, the VS .NET Prerequisites function such as direction is moved, start, suspends, urgency is stopped, fault clearance.
In technique scheme, can also field operation box be provided with, and hand-held box, with handled easily personnel, the rigging position of this smoke pipe assembly manipulation machine is finely tuned.
That is, in the technical program, the control mode of described coil pipe assembly manipulation machine comprises control in PLC, field operation box controls and hand-held box three kinds of modes.
In technique scheme, described coil pipe storehouse is used for depositing coil pipe, adopts hydraulic lifting mode, has control and field operation box two kinds of control modes in PLC.
In technique scheme, the transfer distance of described coil pipe load transferring vehicle is 8 meters, and load reaches 7 tons, has control and field operation box two kinds of control modes in PLC.
In technique scheme, the horizontal throw of described coil pipe assembly manipulation machine is 8 meters, and height stroke is 1-1.5 rice, and width stroke is 0.5-1 rice, and load reaches 7 tons.
In sum, cylindrical shell coil pipe mounting work station of the present invention is a part of steam injection unit production line, make coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine etc. carry out coordination by control device, and complete welding assembly, complete coil pipe assembling.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (9)
1. the cylindrical shell coil pipe mounting work station of heating furnace production line, it is characterized in that, structure comprises:
Coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, Hydraulic Station, welder, control device;
Wherein, described coil pipe solid material storehouse is used for depositing coil pipe;
Described coil pipe load transferring vehicle reciprocates between described coil pipe solid material storehouse and described coil pipe assembly manipulation machine, for the transhipment of coil pipe;
Described coil pipe assembly manipulation machine comprises lowering or hoisting gear, running gear, device for discharging;
The controlled device of described Hydraulic Station is regulated to relevant device provides driving force;
Described welder is used for tack welding coil pipe and is connected with cylindrical shell;
Described control device is for controlling coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, the coordination of Hydraulic Station, information exchange.
2. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 1, is characterized in that:
The running gear of described coil pipe assembly manipulation machine comprises chassis and is fixed on the guide rail on ground; Described chassis moves back and forth on guide rail, completes material and pushes; Described guide rail is provided with stopping device;
Described lowering or hoisting gear comprises height regulating mechanism and trailing arm; Described trailing arm open span from adjustable, be applicable to different size disc pipe assembly; Described trailing arm is accepted for the material completed between coil pipe assembly manipulation machine and coil pipe load transferring vehicle, and is advanced into inner barrel by secondary telescoping mechanism; Described height regulating mechanism, in order to regulate the height of trailing arm, completes the adjustment of rigging position;
Described device for discharging comprises rod and gripping apparatus, for discharging and the assembling of material.
3. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 2, is characterized in that:
Described coil pipe solid material storehouse is steel frame construction coil pipe solid material storehouse, and it provides driving force to realize lift adjustment by Hydraulic Station under the control of described control device.
4. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 3, is characterized in that:
Described coil pipe solid material stock puts three cover coil pipes.
5. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 4, is characterized in that:
The loading and unloading between coil pipe solid material storehouse and described coil pipe assembly manipulation machine are completed under the driving force that described coil pipe load transferring vehicle provides at Hydraulic Station.
6. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 5, is characterized in that:
The lowering or hoisting gear of described coil pipe assembly manipulation machine, running gear, device for discharging, gripping apparatus are connected to reducing motor, control by reducing motor transmission.
7. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 6, is characterized in that:
Described control device comprises PLC central control unit, for completing coil pipe solid material storehouse, coil pipe load transferring vehicle, coil pipe assembly manipulation machine, the coordination between Hydraulic Station, information exchange;
And be provided with master operating station, for carrying out station state supervision;
Also be provided with I/O communication interface, complete chain control by switching value I/O communication interface and other system.
8. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 7, is characterized in that:
Described control device adopts programmable controller PLC as main frame, if PLC control cabinet, adopts master operating station to complete station and controls in real time.
9. the cylindrical shell coil pipe mounting work station of heating furnace production line according to claim 8, is characterized in that:
Also be provided with field operation box, and hand-held box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510184950.9A CN104785962B (en) | 2015-04-20 | 2015-04-20 | Barrel coil assembly workstation of heating furnace production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510184950.9A CN104785962B (en) | 2015-04-20 | 2015-04-20 | Barrel coil assembly workstation of heating furnace production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104785962A true CN104785962A (en) | 2015-07-22 |
| CN104785962B CN104785962B (en) | 2017-05-24 |
Family
ID=53551385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510184950.9A Expired - Fee Related CN104785962B (en) | 2015-04-20 | 2015-04-20 | Barrel coil assembly workstation of heating furnace production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104785962B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363402A (en) * | 2017-07-31 | 2017-11-21 | 华工法利莱切焊***工程有限公司 | A kind of gear welding production line and its production method |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60145287A (en) * | 1984-01-09 | 1985-07-31 | Mitsubishi Heavy Ind Ltd | Automatic welding device for pipe material and tubular parts |
| US5328084A (en) * | 1992-05-04 | 1994-07-12 | General Motors Corporation | Aluminum heat exchanger braze furnace |
| WO2011011429A1 (en) * | 2009-07-20 | 2011-01-27 | Durr Ecoclean, Inc. | Manufacturing system including modular assembly station for flexible manufacturing and optional automated component part feed system therefor |
| DE102012016522A1 (en) * | 2012-08-21 | 2013-03-21 | Daimler Ag | Method for transporting and storing small load carrier within production plant, involves moving loaded small load carrier by driverless transport vehicle to assembly station, and unloading small load carriers at assembly station |
| CN203903240U (en) * | 2013-10-15 | 2014-10-29 | 河南华东起重机集团有限公司 | Stereo material warehouse |
| CN204038152U (en) * | 2014-08-13 | 2014-12-24 | 张家港市圣鼎源制管有限公司 | A kind of inlet pipe material stock frame automatically |
| CN204108605U (en) * | 2014-09-04 | 2015-01-21 | 四川长虹电器股份有限公司 | Copper pipe feedway |
| CN204197780U (en) * | 2014-09-15 | 2015-03-11 | 常州市俞氏钣金有限公司 | Layer stereo material storehouse |
| CN204735861U (en) * | 2015-04-20 | 2015-11-04 | 骏马石油装备制造有限公司 | Barrel coil pipe fitting work station of heating furnace production line |
-
2015
- 2015-04-20 CN CN201510184950.9A patent/CN104785962B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60145287A (en) * | 1984-01-09 | 1985-07-31 | Mitsubishi Heavy Ind Ltd | Automatic welding device for pipe material and tubular parts |
| US5328084A (en) * | 1992-05-04 | 1994-07-12 | General Motors Corporation | Aluminum heat exchanger braze furnace |
| WO2011011429A1 (en) * | 2009-07-20 | 2011-01-27 | Durr Ecoclean, Inc. | Manufacturing system including modular assembly station for flexible manufacturing and optional automated component part feed system therefor |
| DE102012016522A1 (en) * | 2012-08-21 | 2013-03-21 | Daimler Ag | Method for transporting and storing small load carrier within production plant, involves moving loaded small load carrier by driverless transport vehicle to assembly station, and unloading small load carriers at assembly station |
| CN203903240U (en) * | 2013-10-15 | 2014-10-29 | 河南华东起重机集团有限公司 | Stereo material warehouse |
| CN204038152U (en) * | 2014-08-13 | 2014-12-24 | 张家港市圣鼎源制管有限公司 | A kind of inlet pipe material stock frame automatically |
| CN204108605U (en) * | 2014-09-04 | 2015-01-21 | 四川长虹电器股份有限公司 | Copper pipe feedway |
| CN204197780U (en) * | 2014-09-15 | 2015-03-11 | 常州市俞氏钣金有限公司 | Layer stereo material storehouse |
| CN204735861U (en) * | 2015-04-20 | 2015-11-04 | 骏马石油装备制造有限公司 | Barrel coil pipe fitting work station of heating furnace production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363402A (en) * | 2017-07-31 | 2017-11-21 | 华工法利莱切焊***工程有限公司 | A kind of gear welding production line and its production method |
| CN107363402B (en) * | 2017-07-31 | 2023-10-20 | 华工法利莱切焊***工程有限公司 | Gear welding production line and production method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104785962B (en) | 2017-05-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10335849B2 (en) | Full automatic wireless mould changing vehicle and system for press | |
| CN105731012A (en) | Full-automatic battery stack dismounting and conveying system for joining storage with production | |
| CN102814661A (en) | Automatic production line for intelligent sheet metal | |
| CN102348620A (en) | Modular manufacturing line including a buffer and methods of operation therefor | |
| CN202780486U (en) | Intelligent metal plate automatic production line | |
| CN201665416U (en) | Product conveying equipment | |
| CN103879738A (en) | Automatic material line-following conveying system | |
| CN104785940A (en) | Barrel sealing board welding workstation of heating furnace production line | |
| CN102703640A (en) | Method of maintenance and lifting for moving section flue at converter mouth | |
| CN106078145A (en) | A kind of electric energy meter carrier wave automatic package system of box light-guiding pillar | |
| CN105014265B (en) | Pipe collar automatic welder(welding machine) | |
| JP2021186878A (en) | Center groove of coal mining scraper conveyor, island type welding manufacturing line for hydraulic mount structure member and its manufacturing method | |
| CN108203054A (en) | One kind is suitable for joint storage cavern material transfer automatic Pilot and drives a vehicle | |
| CN207810397U (en) | Intelligent storehouse charging tray turnaround system | |
| CN204735861U (en) | Barrel coil pipe fitting work station of heating furnace production line | |
| CN104785962A (en) | Barrel coil assembly workstation of heating furnace production line | |
| CN202322054U (en) | Control device for operating cranes side by side | |
| CN204712362U (en) | Intelligence production line | |
| CN104859092B (en) | Intelligent production line | |
| CN204913078U (en) | Barrel tobacco pipe fitting work station of heating furnace production line | |
| CN204913080U (en) | Barrel fire section of thick bamboo fitting work station of heating furnace production line | |
| CN102825244A (en) | Fully automatic feeding device of high-position plate casting machine system | |
| CN104785961A (en) | Barrel smoke tube assembly workstation of heating furnace production line | |
| CN104801902A (en) | Welding workstation for tube plate of cylinder fire tube and tube plate of smoke tube on production line of heating furnace | |
| CN106563790A (en) | Beam box beating manipulator and box beating method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170524 |