CN104780717A - Structure-improved double-end chip mounter - Google Patents

Structure-improved double-end chip mounter Download PDF

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Publication number
CN104780717A
CN104780717A CN201510225981.4A CN201510225981A CN104780717A CN 104780717 A CN104780717 A CN 104780717A CN 201510225981 A CN201510225981 A CN 201510225981A CN 104780717 A CN104780717 A CN 104780717A
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China
Prior art keywords
mounting head
equiped
substrate
riser
drive
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CN201510225981.4A
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CN104780717B (en
Inventor
李丙生
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Dongguan Zhixin Technology Service Co Ltd
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Individual
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/303Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0404Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0408Incorporating a pick-up tool
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/046Surface mounting

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

The invention discloses a structure-improved double-end chip mounter. A fixed supporting plate of a rack of the structure-improved double-end chip mounter is provided with an automatic substrate conveying assembly, a fixed supporting frame, a left feeder mounting frame and a right feeder mounting frame. The automatic substrate conveying assembly comprises a substrate bearing plate, a bearing plate supporting frame, a substrate conveying drive mechanism and a substrate locating strip. The feeder mounting frames are provided with feeding feeders respectively, the fixed supporting frame is provided with a left lamp bead mounting head, a right lamp bead mounting head and mounting head drive mechanisms, mounting head movable mounting frames of the left lamp bead mounting head and the right lamp bead mounting head are provided with suction head mounting seats, lifting drive mechanisms, mounting head mounting vertical plates and transverse adjusting driving mechanisms, the suction head mounting seats are provided with lamp bead suction heads, and arranged on the corresponding mounting head mounting vertical plates, the lifting drive mechanisms drive the suction head mounting seats to move vertically, and the transverse adjusting driving mechanisms drive movable mounting vertical plates to move transversely. Through the structural design, the structure-improved double-end chip mounter has the advantages of being novel in design, high in automation degree, high in work efficiency and high in adaptability.

Description

A kind of structure improved double end chip mounter
Technical field
The present invention relates to LED chip mounter technical field, particularly relate to a kind of structure improved double end chip mounter.
Background technology
LED chip mounter belongs to SMT(Surface Mount System surface mount system) one in chip mounter, along with the development of LED technology, traditional SMT chip mounter can not meet LED industry Production requirement, and now LED chip mounter is just arisen at the historic moment.
The chip mounter of existence form various kinds in prior art; But for existing chip mounter, the defect that its ubiquity operating efficiency is not high, the operating efficiency namely how improving chip mounter has further become chip mounter production firm primary study direction.
Summary of the invention
The object of the invention is to provide a kind of structure improved double end chip mounter for the deficiencies in the prior art, this structure improved double end chip mounter is novel in design, rational in infrastructure, automaticity is high and operating efficiency is high.
For achieving the above object, the present invention is achieved through the following technical solutions.
A kind of structure improved double end chip mounter, include frame, the upper end of frame is provided with the fixed support plate arranged in horizontal cross, the upper end side of fixed support plate can be equiped with substrate automatic transport assembly relatively fore-aft travel, substrate automatic transport assembly includes the substrate supporting plate that relatively can be installed in fixed support plate upper end side fore-aft travel, the lower surface of substrate supporting plate is equiped with supporting plate bracing frame, the corresponding supporting plate bracing frame of upper surface of fixed support plate is equiped with substrate transport driving, substrate transport driving drives with supporting plate bracing frame and is connected, the upper surface of substrate supporting plate is equiped with the substrate orientation bar suitable with the substrate width of LED grain to be mounted,
The upper surface of fixed support plate flies to reach installing rack on the left of the left end side of substrate automatic transport assembly is equiped with, left side flies to reach installing rack installing for carrying the left side feeding of lamp pellet band to fly to reach, the upper surface of fixed support plate is equiped with right side and flies to reach installing rack in the right-hand member side of substrate automatic transport assembly, right side flies to reach installing rack and is equiped with for carrying the right side feeding of lamp pellet band to fly to reach, left side feeding flies to reach to fly to reach with right side feeding and is symmetrically arranged, the upper surface of fixed support plate is equiped with the fixing support rack being positioned at substrate automatic transport assembly upper end side, fixing support rack can relatively be equiped with actively and flies to reach corresponding left side lamp grain mounting head with left side feeding in left and right, fly to reach corresponding starboard light grain mounting head with right side feeding, left side lamp grain mounting head, starboard light grain mounting head includes mounting head movable frame respectively, lamp grain mounting head on the left of fixing support rack correspondence, starboard light grain mounting head is equiped with mounting head driving mechanism respectively, each mounting head driving mechanism drives with the mounting head movable frame of corresponding side respectively and is connected,
Mounting head movable frame can be fitted with from front to back the suction nozzle mount pad that uniform intervals is successively arranged relatively up and downly, each suction nozzle mount pad is equiped with a lamp grain suction nozzle respectively, the corresponding each suction nozzle mount pad of mounting head movable frame is equiped with respectively installs riser in the vertical mounting head arranged, each suction nozzle mount pad can be installed in mounting head respectively relatively up and downly and install riser, mounting head movable frame is equiped with the lift drive mechanism driving the synchronous knee-action of each suction nozzle mount pad, and lift drive mechanism drives with each suction nozzle mount pad respectively and is connected;
When the quantity that mounting head installs riser is odd number, the mounting head being positioned at centre position installs riser for fixedly mounting riser, and fixed installation riser spiral shell dress is fixed on mounting head movable frame, and it is movable installation riser that all the other mounting heads install riser; When the quantity that mounting head installs riser is even number, all mounting heads are installed riser and are movable installation riser; Mounting head movable frame is equiped with two the movable lateral adjustments driving mechanisms installing the movement of riser synchronous backward driving and be arranged symmetrically with.
Wherein, described lift drive mechanism includes the lifting portable plate arranged in horizontal cross, the lifting drive motors being fixed on described mounting head movable frame and is installed in mounting head movable frame rotatably and drives screw mandrel in vertical lifting of arranging, the power output shaft of lifting drive motors drives screw mandrel to drive to be connected with being elevated, the upper end of lifting portable plate is equiped with portable plate contiguous block, the lifting of portable plate contiguous block correspondence drives screw mandrel to be equiped with elevating screw nut, and elevating screw nut drives screw mandrel to match with lifting; The upper end of each described suction nozzle mount pad is equiped with action roller respectively rotatably, each action roller abuts with the lower edge section of lifting portable plate respectively, each described mounting head is installed the corresponding each suction nozzle mount pad of riser and is equiped with extension spring respectively, the bottom of each extension spring is connected with the upper end of corresponding suction nozzle mount pad respectively, and the upper end that riser is installed with corresponding mounting head respectively in the upper end of each extension spring is connected.
Wherein, the first vertical guiding mechanism is equiped with between described mounting head movable frame and described lifting portable plate, first vertical guiding mechanism includes the first vertical guide being installed in mounting head movable frame and the first vertical slide block being installed in lifting portable plate, and the first vertical slide block matches with the first vertical guide.
Wherein, each described mounting head is installed between riser and corresponding described suction nozzle mount pad and is equiped with the second vertical guiding mechanism, second vertical guiding mechanism includes the second vertical guide being installed in mounting head installation riser and the second vertical slide block being installed in suction nozzle mount pad, and the second vertical slide block matches with the second vertical guide.
Wherein, described lateral adjustments driving mechanism includes and is installed in described mounting head movable frame and installs the corresponding toothed belt transmission assembly of riser with two that are arranged symmetrically with described activities, and the drive coordination band of each toothed belt transmission assembly respectively install riser movable with corresponding two drives and is connected; Mounting head movable frame is equiped with lateral adjustments drive motors and lateral adjustments drive shaft, the power output shaft of lateral adjustments drive motors drives with lateral adjustments drive shaft and is connected, and the active synchronization belt wheel of each toothed belt transmission assembly overlaps respectively and is stuck in lateral adjustments drive shaft.
Wherein, the drive coordination band that the corresponding corresponding described toothed belt transmission assembly of riser is installed in each described activity is screwed with drive block respectively, and each drive block is spirally connected with corresponding drive coordination band respectively.
Wherein, described mounting head movable frame and each described activity are installed between riser and are equiped with the first horizontally-guided mechanism respectively, first horizontally-guided mechanism includes the first cross slide way being installed in mounting head movable frame and the first transverse slider being installed in movable installation riser, and the first transverse slider matches with the first cross slide way.
Wherein, described substrate transport driving includes the substrate feed drive motor that is installed in described fixed support plate upper surface and is positioned at described supporting plate bracing frame lower end side and the substrate feed drive screw mandrel extended along fore-and-aft direction, the power output shaft of substrate feed drive motor is connected with substrate feed drive screw mandrel by shaft coupling, supporting plate bracing frame counterpart substrate feed drive screw mandrel is equiped with substrate conveying feed screw nut, and substrate feed drive screw mandrel and substrate carry feed screw nut to match.
Wherein, each described mounting head driving mechanism includes the mounting head drive motors being installed in described fixing support rack respectively, the mounting head that the power output shaft of each mounting head drive motors is provided with respectively in left and right horizontal transverse arrangement of turbo drives screw mandrel, the corresponding corresponding mounting head of each described mounting head movable frame drives screw mandrel to be equiped with mounting head feed screw nut respectively, and each mounting head feed screw nut drives screw mandrel to match with corresponding mounting head respectively.
Wherein, the second horizontally-guided mechanism is equiped with respectively between each described mounting head movable frame and described fixing support rack, second horizontally-guided mechanism includes the second horizontal guide rail being installed in fixing support rack and the second cross sliding clock being installed in mounting head movable frame, and the second cross sliding clock matches with the second horizontal guide rail.
Beneficial effect of the present invention is: the structure improved double end chip mounter of one of the present invention, the fixed support plate upper end side installing substrate automatic transport assembly of its frame, substrate automatic transport assembly comprises substrate supporting plate, supporting plate bracing frame, supporting plate bracing frame is driven by substrate transport driving, substrate supporting plate upper surface installing substrate orientation bar; Fixed support plate upper surface installing left and right side flies to reach installing rack, left side flies to reach installing rack installing left side feeding and flies to reach, right side flies to reach installing rack installing right side feeding and flies to reach, the installing of fixed support plate upper surface is positioned at the fixing support rack of substrate automatic transport assembly upper end side, fixing support rack installs left and right side lamp grain mounting head, left and right side lamp grain mounting head comprises mounting head movable frame respectively, and each mounting head movable frame drives respectively by mounting head driving mechanism; Mounting head movable frame is equipped with suction nozzle mount pad, and each suction nozzle mount pad installs a lamp grain suction nozzle respectively, and the corresponding each suction nozzle mount pad of mounting head movable frame is installed mounting head respectively and installed riser, and each suction nozzle mount pad is driven by lift drive mechanism; When the quantity that mounting head installs riser is odd number, the mounting head being positioned at centre position installs riser for fixedly mounting riser, and fixed installation riser spiral shell dress is fixed on mounting head movable frame, and it is movable installation riser that all the other mounting heads install riser; When the quantity that mounting head installs riser is even number, all mounting heads are installed riser and are movable installation riser; Mounting head movable frame is equiped with two the movable lateral adjustments driving mechanisms installing the movement of riser synchronous backward driving and be arranged symmetrically with.Designed by said structure, the present invention completes LED efficiently by the alternation of two lamp grain mounting heads and mounts operation, substrate automatic transport assembly can realize the operation of substrate automatic transport efficiently and stably, and the distance between adjacent two lamp grain suction nozzles can adjust adaptively; So the present invention has modern design, automaticity is high, operating efficiency is high, controllability is strong, adaptable advantage.
Accompanying drawing explanation
Utilize accompanying drawing to be further detailed the present invention below, but the embodiment in accompanying drawing does not form any limitation of the invention.
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation at another visual angle of the present invention.
Fig. 3 is the structural representation at the another visual angle of the present invention.
Fig. 4 is the structural representation of lamp grain mounting structure of the present invention.
Fig. 5 is the structural representation at another visual angle of lamp grain mounting structure of the present invention.
Fig. 6 is the structural representation of left side of the present invention lamp grain mounting head or starboard light grain mounting head.
Fig. 7 is the structural representation at left side of the present invention lamp grain mounting head or another visual angle of starboard light grain mounting head.
Fig. 8 is the generalized section of left side of the present invention lamp grain mounting head or starboard light grain mounting head.
Fig. 9 is the generalized section of left side of the present invention lamp grain mounting head or starboard light grain mounting head another location.
Include in Fig. 1 to Fig. 9:
1---frame 11---fixed support plate
2---substrate automatic transport assembly 21---substrate supporting plate
22---supporting plate bracing frame 23---substrate transport driving
231---substrate feed drive motor 232---substrate feed drive screw mandrel
233---substrate conveying feed screw nut 24---substrate orientation bar
Right side flies to reach installing rack 31---left side flies to reach installing rack 32---
Right side feeding flies to reach 41---left side feeding flies to reach 42---
5---fixing support rack 61---left side lamp grain mounting head
62---starboard light grain mounting head 63---mounting head movable frame
641---suction nozzle mount pad 642---lamp grain suction nozzle
65---mounting head installs riser 651---fixed installation riser
652---movable installation riser 66---lift drive mechanism
661---lifting portable plate 662---lifting drive motors
663---lifting drives screw mandrel 664---portable plate contiguous block
665---elevating screw nut 666---action roller
667---extension spring 67---lateral adjustments driving mechanism
671---toothed belt transmission assembly 672---lateral adjustments drive motors
673---lateral adjustments drive shaft 674---drive block
68---first vertical guiding mechanism 681---first vertical guide
682---first vertical slide block 69---second vertical guiding mechanism
691---second vertical guide 692---the second vertical slide block
610---first horizontally-guided mechanism 6101---first horizontal guide rail
6102---first cross sliding clock 7---mounting head driving mechanism
71---mounting head drive motors 72---mounting head drives screw mandrel
73---mounting head feed screw nut 8---the second horizontally-guided mechanism
81---second horizontal guide rail 82---second cross sliding clock.
Embodiment
Below in conjunction with concrete execution mode, the present invention will be described.
As shown in Figures 1 to 9, a kind of structure improved double end chip mounter, include frame 1, the upper end of frame 1 is provided with the fixed support plate 11 arranged in horizontal cross, the upper end side of fixed support plate 11 can be equiped with substrate automatic transport assembly 2 relatively fore-aft travel, substrate automatic transport assembly 2 includes the substrate supporting plate 21 that can be installed in fixed support plate 11 upper end side relatively fore-aft travel, the lower surface of substrate supporting plate 21 is equiped with supporting plate bracing frame 22, the corresponding supporting plate bracing frame 22 of upper surface of fixed support plate 11 is equiped with substrate transport driving 23, substrate transport driving 23 drives with supporting plate bracing frame 22 and is connected, the upper surface of substrate supporting plate 21 is equiped with the substrate orientation bar 24 suitable with the substrate width of LED grain to be mounted.
Further, the upper surface of fixed support plate 11 flies to reach installing rack 31 on the left of the left end side of substrate automatic transport assembly 2 is equiped with, left side flies to reach installing rack 31 and installs for carrying the left side feeding of lamp pellet band to fly to reach 41, the upper surface of fixed support plate 11 is equiped with right side and flies to reach installing rack 32 in the right-hand member side of substrate automatic transport assembly 2, right side flies to reach installing rack 32 and is equiped with for carrying the right side feeding of lamp pellet band to fly to reach 42, left side feeding flies to reach 41 and flies to reach 42 with right side feeding and be symmetrically arranged, the upper surface of fixed support plate 11 is equiped with the fixing support rack 5 being positioned at substrate automatic transport assembly 2 upper end side, fixing support rack 5 can relatively be equiped with actively and flies to reach 41 corresponding left side lamp grain mounting heads 61 with left side feeding in left and right, fly to reach 42 corresponding starboard light grain mounting heads 62 with right side feeding, left side lamp grain mounting head 61, starboard light grain mounting head 62 includes mounting head movable frame 63 respectively, fixing support rack 5 corresponding left side lamp grain mounting head 61, starboard light grain mounting head 62 is equiped with mounting head driving mechanism 7 respectively, each mounting head driving mechanism 7 drives with the mounting head movable frame 63 of corresponding side respectively and is connected.
Further, mounting head movable frame 63 can be fitted with from front to back the suction nozzle mount pad 641 that uniform intervals is successively arranged relatively up and downly, each suction nozzle mount pad 641 is equiped with a lamp grain suction nozzle 642 respectively, the corresponding each suction nozzle mount pad 641 of mounting head movable frame 63 is equiped with respectively installs riser 65 in the vertical mounting head arranged, each suction nozzle mount pad 641 can be installed in mounting head respectively relatively up and downly and install riser 65, mounting head movable frame 63 is equiped with the lift drive mechanism 66 driving the synchronous knee-action of each suction nozzle mount pad 641, lift drive mechanism 66 drives with each suction nozzle mount pad 641 respectively and is connected.
Wherein, when the quantity that mounting head installs riser 65 is odd number, the mounting head being positioned at centre position installs riser 65 for fixedly mounting riser 651, and fixed installation riser 651 spiral shell dress is fixed on mounting head movable frame 63, and it is movable installation riser 652 that all the other mounting heads install riser 65; When the quantity that mounting head installs riser 65 is even number, all mounting heads are installed riser 65 and are movable installation riser 652; Mounting head movable frame 63 is equiped with two the movable lateral adjustments driving mechanisms 67 installing the movement of riser 652 synchronous backward driving and be arranged symmetrically with.
In the course of work of the present invention, the substrate of LED grain to be mounted is positioned over the upper surface of substrate supporting plate 21, and the substrate of the substrate orientation bar 24 of substrate supporting plate 21 upper surface to LED grain to be mounted positions; Wherein, substrate orientation bar 24 of the present invention can regulate according to the substrate width of LED grain to be mounted, to make the substrate of LED grain to be mounted reliable and stable and to be positioned over substrate supporting plate 21 upper surface exactly; Treat substrate place and location after, substrate transport driving 23 action also drives supporting plate bracing frame 22 to move towards left side lamp grain mounting head 61, starboard light grain mounting head 62 direction, and supporting plate bracing frame 22 drives the substrate of substrate supporting plate 21 and LED grain to be mounted to move towards left side lamp grain mounting head 61, starboard light grain mounting head 62 direction in the lump; When substrate is delivered to mounting position, left side lamp grain mounting head 61, starboard light grain mounting head 62 alternating movement LED grain is mounted on upper surface of base plate, wherein, left side lamp grain mounting head 61 draw by left side feeding fly to reach 41 the LED grain transferred, starboard light grain mounting head 62 draw by right side feeding fly to reach 42 the LED grain transferred, and left side lamp grain mounting head 61, starboard light grain mounting head 62 are under the driving effect of corresponding mounting head driving mechanism 7, and left and right moves back and forth.
Need point out further, draw LED grain at each lamp grain suction nozzle 642 and be mounted in the process of upper surface of base plate by LED grain, lift drive mechanism 66 drives suction nozzle mount pad 641 to move up and down, and suction nozzle mount pad 641 drives corresponding suction nozzle to move up and down; In addition, for the distance between the distance between guarantee adjacent lamps grain suction nozzle 642 and upper surface of base plate lamp grain mounting position is suitable, the present invention regulates by lateral adjustments driving mechanism 67, during adjustment, lateral adjustments driving mechanism 67 driving activity is installed riser 652 and is moved, and be arranged symmetrically with two movable riser 652 reverse sync of installing move, and each activity installation riser 652 drives corresponding suction nozzle mount pad 641 transverse shifting, suction nozzle mount pad 641 finally drives corresponding lamp grain suction nozzle 642 transverse shifting.
Comprehensive above-mentioned situation is known, designed by said structure, the present invention completes LED efficiently by the alternation of two lamp grain mounting heads and mounts operation, substrate automatic transport assembly 2 can realize the operation of substrate automatic transport efficiently and stably, and the distance between adjacent two lamp grain suction nozzles 642 can adjust adaptively; So the present invention has modern design, automaticity is high, operating efficiency is high, controllability is strong, adaptable advantage.
As preferred embodiment, as Fig. 6 to Fig. 9, lift drive mechanism 66 includes the lifting portable plate 661 arranged in horizontal cross, be fixed on the lifting drive motors 662 of mounting head movable frame 63 and be installed in mounting head movable frame 63 rotatably and drive screw mandrel 663 in vertical lifting of arranging, the power output shaft of lifting drive motors 662 drives screw mandrel 663 to drive to be connected with being elevated, the upper end of lifting portable plate 661 is equiped with portable plate contiguous block 664, the lifting of portable plate contiguous block 664 correspondence drives screw mandrel 663 to be equiped with elevating screw nut 665, elevating screw nut 665 drives screw mandrel 663 to match with lifting, the upper end of each suction nozzle mount pad 641 is equiped with action roller 666 respectively rotatably, each action roller 666 abuts with the lower edge section of lifting portable plate 661 respectively, each mounting head is installed the corresponding each suction nozzle mount pad 641 of riser 65 and is equiped with extension spring 667 respectively, the bottom of each extension spring 667 is connected with the upper end of corresponding suction nozzle mount pad 641 respectively, and the upper end that riser 65 is installed with corresponding mounting head respectively in the upper end of each extension spring 667 is connected.
Below in conjunction with concrete course of action, lift drive mechanism 66 of the present invention is described in detail, be specially: drive in the process of each lamp grain suction nozzle 642 movement down at lift drive mechanism 66, lifting drive motors 662 is by driving screw mandrel 663 by lifting, the lead screw transmission mechanism that elevating screw nut 665 forms drives portable plate contiguous block 664 to move down, portable plate contiguous block 664 drives lifting portable plate 661 to move down, the lower edge section of lifting portable plate 661 compresses the action roller 666 of each suction nozzle mount pad 641 down and drives each suction nozzle mount pad 641 to move down, and each suction nozzle mount pad 641 drives corresponding lamp grain suction nozzle 642 to move down, now, extension spring 667 is stretched, drive in the process of each lamp grain suction nozzle 642 movement upward at lift drive mechanism 66, lifting drive motors 662 drives portable plate contiguous block 664 to move upward by the lead screw transmission mechanism be made up of lifting driving screw mandrel 663, elevating screw nut 665, portable plate contiguous block 664 drives mobile lifting plate to move upward, each suction nozzle mount pad 641 also moves upward under the effect of corresponding extension spring 667 tensile-elasticity, and each action roller 666 keeps abutting with the lower edge section of lifting portable plate 661.
Need point out further, for ensureing that lifting portable plate 661 moves up and down reposefully, the present invention adopts following guide frame to design, be specially: between mounting head movable frame 63 and lifting portable plate 661, be equiped with the first vertical guiding mechanism 68, first vertical guiding mechanism 68 includes the first vertical guide 681 being installed in mounting head movable frame 63 and the vertical slide block 682 of the first vertical slide block 682, first being installed in lifting portable plate 661 matches with the first vertical guide 681.
Same, for ensureing that the relatively corresponding mounting head of each suction nozzle mount pad 641 is installed riser 65 and moved up and down reposefully, the present invention adopts following guide frame to design, be specially: each mounting head is installed between riser 65 and corresponding suction nozzle mount pad 641 and is equiped with the second vertical guiding mechanism 69, second vertical guiding mechanism 69 includes the second vertical guide 691 being installed in mounting head installation riser 65 and the vertical slide block 692 of the second vertical slide block 692, second being installed in suction nozzle mount pad 641 matches with the second vertical guide 691.
As preferred embodiment, as shown in Figure 7 to 9, lateral adjustments driving mechanism 67 includes and is installed in mounting head movable frame 63 and movablely installs the corresponding toothed belt transmission assembly 671 of riser 652 be arranged symmetrically with two, and the drive coordination band of each toothed belt transmission assembly 671 is installed riser 652 respectively and driven and be connected with corresponding two activities; Mounting head movable frame 63 is equiped with lateral adjustments drive motors 672 and lateral adjustments drive shaft 673, the power output shaft of lateral adjustments drive motors 672 drives with lateral adjustments drive shaft 673 and is connected, and the active synchronization belt wheel of each toothed belt transmission assembly 671 overlaps respectively and is stuck in lateral adjustments drive shaft 673.
Further, the drive coordination band that riser 652 corresponding respective synchronization V belt translation assembly 671 is installed in each activity is screwed with drive block 674 respectively, and each drive block 674 is spirally connected with corresponding drive coordination band respectively.
As shown in Figure 6 and Figure 7, the present invention is provided with seven lamp grain suction nozzles 642, wherein, the mounting head being positioned at centre position installs riser 65 for fixed installation riser 651, all the other six mounting heads are installed riser 65 and are respectively movable installation riser 652, and lateral adjustments driving mechanism 67 includes three toothed belt transmission assemblies 671, namely lateral adjustments driving mechanism 67 includes three active synchronization wheels, three active synchronization wheels overlap respectively and are stuck in lateral adjustments drive shaft 673, and under the driving effect of lateral adjustments drive motors 672, three active synchronization wheels are along with lateral adjustments drive shaft 673 synchronous axial system, for each toothed belt transmission assembly 671, in the process of active synchronization wheel drive drive coordination Tape movement, drive coordination band drives two movable riser 652 synchronous backwards of installing be arranged symmetrically with to move by drive block 674, and then adjustment distance between the two, and finally realize the distance adjustment between adjacent two lamp grain suction nozzles 642.Need point out further, in the process realizing distance adjustment between lamp grain suction nozzle 642, the distance between any two adjacent lamps grain suction nozzles 642 must be consistent and equidistant.
In addition, the present invention can arrange seven lamp grain suction nozzles 642; Certainly, the present invention is to the not restriction of the quantity of lamp grain suction nozzle 642, and namely the present invention can arrange the lamp grain suction nozzle 642 of the quantity such as three, four, five, six, eight or nine.
Need point out further, for ensureing that riser 652 mounting head movable frame 63 transverse shifting reposefully is relatively installed in each activity, the present invention adopts following guide frame to design, be specially: mounting head movable frame 63 and each activity are installed between riser 652 and be equiped with the first horizontally-guided mechanism 610 respectively, first horizontally-guided mechanism 610 includes the first cross slide way being installed in mounting head movable frame 63 and the first transverse slider being installed in movable installation riser 652, and the first transverse slider matches with the first cross slide way.
As preferred embodiment, as shown in Figure 1 to Figure 3, substrate transport driving 23 includes the substrate feed drive motor 231 that is installed in fixed support plate 11 upper surface and is positioned at supporting plate bracing frame 22 lower end side and the substrate feed drive screw mandrel 232 extended along fore-and-aft direction, the power output shaft of substrate feed drive motor 231 is connected with substrate feed drive screw mandrel 232 by shaft coupling, supporting plate bracing frame 22 counterpart substrate feed drive screw mandrel 232 is equiped with substrate conveying feed screw nut 233, substrate feed drive screw mandrel 232 and substrate carry feed screw nut 233 to match.
Drive in the process of the substrate movement of LED grain to be mounted in substrate transport driving 23, substrate feed drive motor 231 drives supporting plate bracing frame 22 to move by the lead screw transmission mechanism of carrying feed screw nut 233 to form by substrate feed drive screw mandrel 232, substrate, and supporting plate bracing frame 22 drives substrate supporting plate 21 to move again.
As preferred embodiment, as shown in Figures 1 to 5, each mounting head driving mechanism 7 includes the mounting head drive motors 71 being installed in fixing support rack 5 respectively, the mounting head that the power output shaft of each mounting head drive motors 71 is provided with respectively in left and right horizontal transverse arrangement of turbo drives screw mandrel 72, the corresponding corresponding mounting head of each mounting head movable frame 63 drives screw mandrel 72 to be equiped with mounting head feed screw nut 73 respectively, and each mounting head feed screw nut 73 drives screw mandrel 72 to match with corresponding mounting head respectively.
Drive in the process that left side lamp grain mounting head 61, starboard light grain mounting head 62 move left and right accordingly at each mounting head driving mechanism 7, each mounting head drive motors 71 drives corresponding mounting head movable frame 63 to move left and right respectively by the lead screw transmission mechanism driving screw mandrel 72 by mounting head, mounting head feed screw nut 73 forms, and then drives left side lamp grain mounting head 61, starboard light grain mounting head 62 accordingly to move left and right.
Further, for guarantee left side lamp grain mounting head 61, starboard light grain mounting head 62 move left and right reposefully, the present invention adopts following guide frame to design, be specially: between each mounting head movable frame 63 and fixing support rack 5, be equiped with the second horizontally-guided mechanism 8 respectively, second horizontally-guided mechanism 8 includes the second horizontal guide rail 81 being installed in fixing support rack 5 and the second cross sliding clock 82, second cross sliding clock 82 being installed in mounting head movable frame 63 matches with the second horizontal guide rail 81.
Above content is only preferred embodiment of the present invention, and for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, this description should not be construed as limitation of the present invention.

Claims (10)

1. a structure improved double end chip mounter, it is characterized in that: include frame (1), the upper end of frame (1) is provided with the fixed support plate (11) arranged in horizontal cross, the upper end side of fixed support plate (11) can be equiped with substrate automatic transport assembly (2) relatively fore-aft travel, substrate automatic transport assembly (2) includes the substrate supporting plate (21) that can be installed in fixed support plate (11) upper end side relatively fore-aft travel, the lower surface of substrate supporting plate (21) is equiped with supporting plate bracing frame (22), corresponding supporting plate bracing frame (22) of upper surface of fixed support plate (11) is equiped with substrate transport driving (23), substrate transport driving (23) drives with supporting plate bracing frame (22) and is connected, the upper surface of substrate supporting plate (21) is equiped with the substrate orientation bar (24) suitable with the substrate width of LED grain to be mounted,
The upper surface of fixed support plate (11) flies to reach installing rack (31) on the left of the left end side of substrate automatic transport assembly (2) is equiped with, left side flies to reach installing rack (31) installing for carrying the left side feeding of lamp pellet band to fly to reach (41), the upper surface of fixed support plate (11) is equiped with right side and flies to reach installing rack (32) in the right-hand member side of substrate automatic transport assembly (2), right side flies to reach installing rack (32) and is equiped with for carrying the right side feeding of lamp pellet band to fly to reach (42), left side feeding flies to reach (41) and flies to reach (42) with right side feeding and be symmetrically arranged, the upper surface of fixed support plate (11) is equiped with the fixing support rack (5) being positioned at substrate automatic transport assembly (2) upper end side, fixing support rack (5) can relatively be equiped with actively and flies to reach (41) corresponding left side lamp grain mounting head (61) with left side feeding in left and right, fly to reach (42) corresponding starboard light grain mounting head (62) with right side feeding, left side lamp grain mounting head (61), starboard light grain mounting head (62) includes mounting head movable frame (63) respectively, fixing support rack (5) corresponding left side lamp grain mounting head (61), starboard light grain mounting head (62) is equiped with mounting head driving mechanism (7) respectively, each mounting head driving mechanism (7) drives with the mounting head movable frame (63) of corresponding side respectively and is connected,
Mounting head movable frame (63) can be fitted with from front to back the suction nozzle mount pad (641) that uniform intervals is successively arranged relatively up and downly, each suction nozzle mount pad (641) is equiped with a lamp grain suction nozzle (642) respectively, the corresponding each suction nozzle mount pad (641) of mounting head movable frame (63) is equiped with respectively installs riser (65) in the vertical mounting head arranged, each suction nozzle mount pad (641) can be installed in mounting head respectively relatively up and downly and install riser (65), mounting head movable frame (63) is equiped with the lift drive mechanism (66) driving the synchronous knee-action of each suction nozzle mount pad (641), lift drive mechanism (66) drives with each suction nozzle mount pad (641) respectively and is connected,
When the quantity that mounting head installs riser (65) is odd number, the mounting head being positioned at centre position installs riser (65) for fixed installation riser (651), fixed installation riser (651) spiral shell dress is fixed on mounting head movable frame (63), and it is movable installation riser (652) that all the other mounting heads install riser (65); When the quantity that mounting head installs riser (65) is even number, all mounting heads are installed riser (65) and are movable installation riser (652); Mounting head movable frame (63) is equiped with two the movable lateral adjustments driving mechanisms (67) installing riser (652) synchronous backward movement driving and be arranged symmetrically with.
2. the structure improved double end chip mounter of one according to claim 1, it is characterized in that: described lift drive mechanism (66) includes the lifting portable plate (661) arranged in horizontal cross, be fixed on the lifting drive motors (662) of described mounting head movable frame (63) and be installed in mounting head movable frame (63) rotatably and drive screw mandrel (663) in vertical lifting of arranging, the power output shaft of lifting drive motors (662) drives screw mandrel (663) to drive to be connected with being elevated, the upper end of lifting portable plate (661) is equiped with portable plate contiguous block (664), the lifting of portable plate contiguous block (664) correspondence drives screw mandrel (663) to be equiped with elevating screw nut (665), elevating screw nut (665) drives screw mandrel (663) to match with lifting, the upper end of each described suction nozzle mount pad (641) is equiped with action roller (666) respectively rotatably, each action roller (666) abuts with the lower edge section of lifting portable plate (661) respectively, each described mounting head is installed riser (65) corresponding each suction nozzle mount pad (641) and is equiped with extension spring (667) respectively, the bottom of each extension spring (667) is connected with the upper end of corresponding suction nozzle mount pad (641) respectively, and the upper end of each extension spring (667) installs riser (65) respectively upper end with corresponding mounting head is connected.
3. the structure improved double end chip mounter of one according to claim 2, it is characterized in that: between described mounting head movable frame (63) and described lifting portable plate (661), be equiped with the first vertical guiding mechanism (68), first vertical guiding mechanism (68) includes the first vertical guide (681) being installed in mounting head movable frame (63) and the first vertical slide block (682) being installed in lifting portable plate (661), and the first vertical slide block (682) is matched with the first vertical guide (681).
4. the structure improved double end chip mounter of one according to claim 3, it is characterized in that: each described mounting head is installed between riser (65) and corresponding described suction nozzle mount pad (641) and is equiped with the second vertical guiding mechanism (69), second vertical guiding mechanism (69) includes the second vertical guide (691) being installed in mounting head installation riser (65) and the second vertical slide block (692) being installed in suction nozzle mount pad (641), and the second vertical slide block (692) is matched with the second vertical guide (691).
5. the structure improved double end chip mounter of one according to claim 4, it is characterized in that: described lateral adjustments driving mechanism (67) includes and is installed in described mounting head movable frame (63) and installs the corresponding toothed belt transmission assembly (671) of riser (652) with two that are arranged symmetrically with described activities, the drive coordination band of each toothed belt transmission assembly (671) respectively install riser (652) movable with corresponding two drives and is connected; Mounting head movable frame (63) is equiped with lateral adjustments drive motors (672) and lateral adjustments drive shaft (673), the power output shaft of lateral adjustments drive motors (672) drives with lateral adjustments drive shaft (673) and is connected, and the active synchronization belt wheel of each toothed belt transmission assembly (671) overlaps respectively and is stuck in lateral adjustments drive shaft (673).
6. the structure improved double end chip mounter of one according to claim 5, it is characterized in that: the drive coordination band that the corresponding corresponding described toothed belt transmission assembly (671) of riser (652) is installed in each described activity is screwed with drive block (674) respectively, and each drive block (674) is spirally connected with corresponding drive coordination band respectively.
7. the structure improved double end chip mounter of one according to claim 6, it is characterized in that: described mounting head movable frame (63) and each described activity are installed between riser (652) and be equiped with the first horizontally-guided mechanism (610) respectively, first horizontally-guided mechanism (610) includes the first cross slide way being installed in mounting head movable frame (63) and the first transverse slider being installed in movable installation riser (652), and the first transverse slider matches with the first cross slide way.
8. the structure improved double end chip mounter of the one according to claim 1 to 7 any one, it is characterized in that: described substrate transport driving (23) includes the substrate feed drive motor (231) that is installed in described fixed support plate (11) upper surface and is positioned at described supporting plate bracing frame (22) lower end side and the substrate feed drive screw mandrel (232) extended along fore-and-aft direction, the power output shaft of substrate feed drive motor (231) is connected with substrate feed drive screw mandrel (232) by shaft coupling, supporting plate bracing frame (22) counterpart substrate feed drive screw mandrel (232) is equiped with substrate conveying feed screw nut (233), substrate feed drive screw mandrel (232) and substrate carry feed screw nut (233) to match.
9. the structure improved double end chip mounter of the one according to claim 1 to 7 any one, it is characterized in that: each described mounting head driving mechanism (7) includes the mounting head drive motors (71) being installed in described fixing support rack (5) respectively, the mounting head that the power output shaft of each mounting head drive motors (71) is provided with respectively in left and right horizontal transverse arrangement of turbo drives screw mandrel (72), the corresponding corresponding mounting head of each described mounting head movable frame (63) drives screw mandrel (72) to be equiped with mounting head feed screw nut (73) respectively, each mounting head feed screw nut (73) drives screw mandrel (72) to match respectively with corresponding mounting head.
10. the structure improved double end chip mounter of one according to claim 9, it is characterized in that: between each described mounting head movable frame (63) and described fixing support rack (5), be equiped with the second horizontally-guided mechanism (8) respectively, second horizontally-guided mechanism (8) includes the second horizontal guide rail (81) being installed in fixing support rack (5) and the second cross sliding clock (82) being installed in mounting head movable frame (63), and the second cross sliding clock (82) matches with the second horizontal guide rail (81).
CN201510225981.4A 2015-05-06 2015-05-06 A kind of structure improved double end chip mounter Active CN104780717B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108135121A (en) * 2018-01-30 2018-06-08 深圳市易通自动化设备有限公司 A kind of chip mounter
CN111511187A (en) * 2020-05-18 2020-08-07 雷彭波 Pickup-free manual chip mounter machining method
CN109310009B (en) * 2018-10-29 2024-03-29 珠海奇川精密设备有限公司 Automatic sticking machine for double-shaft double-sticking head alternating FPC reinforcing plate

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KR20120106055A (en) * 2011-03-17 2012-09-26 삼성테크윈 주식회사 Head assembly of chip mounter and method for adsorbing chip using the same
CN102821556A (en) * 2012-08-24 2012-12-12 广东工业大学 Special chip mounter for LEDs
CN103945655A (en) * 2014-05-06 2014-07-23 北京七星天禹电子有限公司 Full automatic chip mounter
CN103974553A (en) * 2014-05-15 2014-08-06 唐治东 Matrix-type surface mounted device
CN204652797U (en) * 2015-05-06 2015-09-16 李丙生 A kind of structure improved double end chip mounter

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Publication number Priority date Publication date Assignee Title
JP4197171B2 (en) * 2004-05-18 2008-12-17 パナソニック株式会社 Electronic component mounting machine
KR20120106055A (en) * 2011-03-17 2012-09-26 삼성테크윈 주식회사 Head assembly of chip mounter and method for adsorbing chip using the same
CN102821556A (en) * 2012-08-24 2012-12-12 广东工业大学 Special chip mounter for LEDs
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Publication number Priority date Publication date Assignee Title
CN108135121A (en) * 2018-01-30 2018-06-08 深圳市易通自动化设备有限公司 A kind of chip mounter
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CN109310009B (en) * 2018-10-29 2024-03-29 珠海奇川精密设备有限公司 Automatic sticking machine for double-shaft double-sticking head alternating FPC reinforcing plate
CN111511187A (en) * 2020-05-18 2020-08-07 雷彭波 Pickup-free manual chip mounter machining method

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