The assembled fixture of a kind of dynamic iron unit square iron and coil and assemble method
Technical field
The present invention relates to a kind of making tool and manufacture method of dynamic iron unit, more particularly, relate to assembled fixture and the assemble method of a kind of dynamic iron unit square iron and coil.
Background technology
Dynamic iron unit has that soundproof effect is good, volume is little, sensitivity advantages of higher, has been widely used in earphone and audio amplifier.Compared with moving-coil unit, the frequency response curve of dynamic iron unit is more stable, and uses the earphone of dynamic iron unit more to contribute to protecting hearing.The magnetic driving mechanism of dynamic iron unit is primarily of compositions such as balanced armature, square iron (yoke), induction coil and permanent magnets, permanent magnet is symmetricly set in square iron, form the oscillation space of balanced armature, balanced armature is through the centre of two permanent magnets, one end is provided with induction coil, and one end connects vibrating diaphragm by conductive bar.Dynamic iron unit volume is very little, and internal structure is comparatively complicated, and therefore the making of dynamic iron unit comparatively bothers, and production efficiency and rate of finished products are all lower.
In the manufacturing process of dynamic iron unit, need square iron and induction coil to assemble to be bonded together, as shown in Figure 5, traditional mode is determined on core 8 by the induction coil 5 made and the square iron 7 that welded permanent magnet through one, the joint face of induction coil 5 and square iron 7 arranges adhesive glue 6, after overbaking, then makes induction coil 5 and square iron 7 be fixed with one.Adopt aforesaid way assembling induction coil and square iron, on the one hand, due to induction coil 5, square iron 7 and to determine core 8 all very little, induction coil 5 and square iron 7 are sleeved on determine on core 8 very difficult; On the other hand, adhesive glue 6 is determined core 8 and is taken off very difficult after solidifying, the induction coil 5 that connected and square iron 7 not only can be made again to depart from, and induction coil 5 also can be caused to damage, and defect rate is high, production efficiency is also very low, and the labour intensity of workman is also comparatively large, and cost of labor is high.
Summary of the invention
1. invent the technical problem that will solve
The object of the invention is to the deficiency that packaging efficiency is low, defect rate is high overcoming existing dynamic iron unit square iron and coil, assembled fixture and the assemble method of a kind of dynamic iron unit square iron and coil are provided, adopt technical scheme of the present invention, utilize special fixture to locate induction coil and square iron respectively, glue of then square iron and the line of induction being punctuated combines, after square iron and induction coil are connected firmly, be easy to take off, not only increase conforming product rate, and improve make efficiency, be convenient to realize mass production.
2. technical scheme
For achieving the above object, technical scheme provided by the invention is:
The assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, comprise base plate and support plate, described base plate offers one or more than one horizontal inserting groove and one or more than one longitudinal inserting groove, described horizontal inserting groove is mutually vertical with longitudinal inserting groove, described horizontal inserting groove and the crossover location of longitudinal inserting groove are provided with insert holddown groove, insert is provided with in described insert holddown groove, be provided with the mold insert for locating square iron in the middle of described insert, the height that described mold insert exceeds insert end face is less than the height of square iron; Described support plate is provided with the horizontal inserting projection and longitudinal inserting projection that match with above-mentioned horizontal inserting groove and longitudinal inserting groove respectively, the middle part of described support plate is provided with the coil location core for locating induction coil, and the height that described coil location core exceeds support plate baseplane is less than the height of induction coil; When the horizontal inserting projection arranged on described support plate, longitudinal inserting projection match with the horizontal inserting groove that described base plate is arranged, longitudinal inserting groove, described coil location core is relative with described mold insert position, and the square iron after described insert end face to the distance and combination of support plate baseplane and the height of induction coil adapt.
Further, the quantity of described support plate is equal with the mold insert quantity that base plate is arranged.
Further, described insert holddown groove is rectangle, and is provided with circumferential notch on four angles of rectangle.
Further, the height that described mold insert exceeds insert end face is not less than 2/3 of the height of square iron; The height that described coil location core exceeds support plate baseplane is not less than 2/3 of the height of induction coil.
Further, the end of described mold insert and coil location core is equipped with chamfering.
Further, described horizontal inserting groove is provided with two, and described longitudinal inserting groove is provided with three.
The assemble method of a kind of dynamic iron unit square iron of the present invention and coil, comprises the following steps:
A permanent magnet is fixed on square iron inside by ();
B the square iron being provided with permanent magnet is installed on above-mentioned base plate by (), make square iron be set on mold insert; The induction coil that coiling is good is installed on above-mentioned support plate, makes induction coil be set on coil location core;
C () plays glue on the contact-making surface of mounted square iron and induction coil, and be installed on base plate by support plate, and the glue face of beating of square iron and induction coil is involutory;
D () toasts the tool be assembled into by base plate and support plate in step (c), take out after glue curing;
E () removes support plate, the square iron be assembled into one and induction coil are taken off.
Further, the concrete steps in step (a) are: square iron and permanent magnet are located, and adopt spot welding tentatively fixing, then adopt the mode of some glue square iron and permanent magnet to be fixed.
3. beneficial effect
Adopt technical scheme provided by the invention, compared with existing known technology, there is following remarkable result:
(1) assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, it comprises for installing the base plate of location square iron and the support plate for installing location induction coil, base plate and support plate are matched by inserting groove and inserting projection, accurate positioning, square iron and induction coil are accurately located by connecting, overcome penetration type assembling to determine core and take off the shortcoming such as difficulty, fragile coil, square iron and induction coil are easy to take off after fixing, not only increase conforming product rate, and improve make efficiency, be convenient to realize mass production;
(2) assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, the quantity of its support plate is equal with the mold insert quantity that base plate is arranged, preferred horizontal inserting groove is provided with two, longitudinal inserting groove is provided with three, namely every block base plate can place 6 prescription iron, comprehensive worker assembles and glue baking-curing time, can the reasonable distribution time, significantly enhance productivity;
(3) assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, its insert holddown groove is rectangle, and circumferential notch is provided with on four angles of rectangle, not only can facilitate the dismounting of insert, and the assembling and positioning of support plate and base plate can be facilitated, the location of square iron and coil is more accurately facilitated;
(4) assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, the height that its mold insert exceeds insert end face is not less than 2/3 of the height of square iron; The height that coil location core exceeds support plate baseplane is not less than 2/3 of the height of induction coil, while ensure that square iron and coil are easy to take off, also ensures after square iron and coil are installed not tilt, ensure that product quality;
(5) assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil, the end of its mold insert and coil location core is equipped with chamfering, facilitates the installation of square iron and coil;
(6) assemble method of a kind of dynamic iron unit square iron of the present invention and coil, special fixture is utilized to locate induction coil and square iron respectively, accurate positioning, then glue of square iron and the line of induction being punctuated combines, after baking-curing, product is easy to take off, and achieves production line balance, and production efficiency and product quality are increased dramatically.
Accompanying drawing explanation
Fig. 1 is that the assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil splits structural representation;
Fig. 2 is the structural representation of the base plate in the present invention;
Fig. 3 is the structural representation of the support plate in the present invention;
Fig. 4 is the A-A direction sectional structure schematic diagram in Fig. 3;
Fig. 5 is the assembling mode schematic diagram of square iron of the prior art and coil.
Label declaration in schematic diagram:
1, base plate; 11, horizontal inserting groove; 12, longitudinal inserting groove; 13, insert holddown groove; 2, insert; 3, mold insert, 4, support plate; 41, horizontal inserting projection; 42, longitudinal inserting projection; 43, coil location core; 5, induction coil; 6, adhesive glue; 7, square iron; 8, core is determined.
Embodiment
For understanding content of the present invention further, the present invention is described in detail in conjunction with the accompanying drawings and embodiments.
Embodiment
Shown in composition graphs 1 to Fig. 4, a kind of dynamic iron unit square iron of the present embodiment and the assembled fixture of coil, comprise base plate 1 and support plate 4, and base plate 1 is for installing location square iron, and support plate 4 is for installing location induction coil.Wherein, as shown in Figure 2, base plate 1 offers one or more than one horizontal inserting groove 11 and one or more than one longitudinal inserting groove 12, horizontal inserting groove 11 is mutually vertical with longitudinal inserting groove 12, form the grid structure of rectangular array arrangement, horizontal inserting groove 11 is provided with insert holddown groove 13 with the crossover location of longitudinal inserting groove 12, insert 2 is provided with in insert holddown groove 13, the mold insert 3 for locating square iron is provided with in the middle of insert 2, mold insert 3 is a rod-like members, be plugged in the through hole that insert 2 is arranged, the height that mold insert 3 exceeds insert 2 end face is less than the height of square iron.As shown in Figure 3 and Figure 4, support plate 4 is provided with the horizontal inserting projection 41 and longitudinal inserting projection 42 that match with above-mentioned horizontal inserting groove 11 and longitudinal inserting groove 12 respectively, namely the width of horizontal inserting projection 41 equals or slightly larger than the width of horizontal inserting groove 11, and the width of longitudinal inserting projection 42 equals or slightly larger than the width of longitudinal inserting groove 12; The middle part of support plate 4 is provided with the coil location core 43 for locating induction coil, and the height that coil location core 43 exceeds support plate 4 baseplane is less than the height of induction coil; When the horizontal inserting projection 41 that support plate 4 is arranged, longitudinal inserting projection 42 match with the horizontal inserting groove 11 that base plate 1 is arranged, longitudinal inserting groove 12, coil location core 43 is relative with mold insert 3 position, and the square iron after insert 2 end face to the distance and combination of support plate 4 baseplane and the height of induction coil adapt.The square iron of the present embodiment and the assembled fixture of coil, utilize cooperatively interacting of inserting groove and inserting projection, realize the automatic location of coil location core 43 and mold insert 3, thus square iron and induction coil are accurately located, make the assembling of square iron and induction coil more efficient and convenient, overcome the assembling of traditional penetration type to determine core and take off the shortcoming such as difficulty, fragile coil, square iron and induction coil are easy to take off after fixing, not only increase conforming product rate, and improve make efficiency, be convenient to realize mass production.
In addition, the quantity of support plate 4 is equal with mold insert 3 quantity that base plate 1 is arranged.As shown in Figure 2, as preferred version of the present invention, horizontal inserting groove 11 in the present embodiment is provided with two, longitudinal inserting groove 12 is provided with three, namely mold insert 3 arranges six on base plate 1, once can assemble six prescription iron and induction coils, considers worker assembles and glue baking-curing time, can the reasonable distribution time, significantly enhance productivity.In addition, the conveniently assembling and positioning of support plate 4 and base plate 1, insert holddown groove 13 in the present embodiment is rectangle, and circumferential notch is provided with on four angles of rectangle, this circumferential notch not only can facilitate the dismounting of insert 2, and support plate 4 and the assembling and positioning of base plate 1 can be facilitated, the location of square iron and coil is more accurately facilitated.The height exceeding insert 2 end face due to mold insert 3 is less than the height of square iron, the height that coil location core 43 exceeds support plate 4 baseplane is less than the height of induction coil, but in order to ensure that square iron and induction coil do not tilt after installing, in the present embodiment, the height that mold insert 3 exceeds insert 2 end face is not less than 2/3 of the height of square iron, the height that coil location core 43 exceeds support plate 4 baseplane is not less than 2/3 of the height of induction coil, so both can ensure that square iron and induction coil were easy to take off, can also guarantee that square iron and induction coil do not tilt after installing, ensure that product quality.Further, for the ease of the installation of square iron and induction coil, the end of mold insert 3 and coil location core 43 is equipped with chamfering.
A kind of dynamic iron unit square iron of the present embodiment and the assemble method of coil, comprise the following steps:
A permanent magnet is fixed on square iron inside by (); Be specially, square iron and permanent magnet are located, and adopt spot welding tentatively fixing, then adopt the mode of some glue square iron and permanent magnet to be fixed;
B the square iron being provided with permanent magnet is installed on above-mentioned base plate 1 by (), make square iron be set on mold insert 3; The induction coil that coiling is good is installed on above-mentioned support plate 4, makes induction coil be set on coil location core 43;
C () plays glue on the contact-making surface of mounted square iron and induction coil, and be installed on base plate 1 by support plate 4, and the glue face of beating of square iron and induction coil is involutory;
D () toasts the tool be assembled into by base plate 1 and support plate 4 in step (c), take out after glue curing;
E () removes support plate 4, the square iron be assembled into one and induction coil are taken off.
A kind of dynamic iron unit square iron of the present embodiment and the assemble method of coil, the location of square iron and induction coil no longer relies on determines core through square iron and induction coil, square iron after assembling and induction coil are when taking off, coil location core 43 reduces with the interference of mold insert 3 pairs of induction coils and square iron, adopt this mode dismantled respectively up and down, product is taken off more convenient, induction coil can not be damaged and destroy the square iron and induction coil that have assembled, improve conforming product rate, be applicable to mass production line balance, production efficiency and product quality are increased dramatically.
The assembled fixture of a kind of dynamic iron unit square iron of the present invention and coil and assemble method, special fixture is utilized to locate induction coil and square iron respectively, then glue of square iron and the line of induction being punctuated combines, after square iron and induction coil are connected firmly, be easy to take off, not only increase conforming product rate, and improve make efficiency, be convenient to realize mass production.
Below be schematically described the present invention and execution mode thereof, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if those of ordinary skill in the art enlightens by it, when not departing from the invention aim, without creatively designing the frame mode similar to this technical scheme and embodiment, all should protection scope of the present invention be belonged to.