CN104773580A - Precise fabric, woven belt and zipper finishing machine and control method thereof - Google Patents
Precise fabric, woven belt and zipper finishing machine and control method thereof Download PDFInfo
- Publication number
- CN104773580A CN104773580A CN201510141860.1A CN201510141860A CN104773580A CN 104773580 A CN104773580 A CN 104773580A CN 201510141860 A CN201510141860 A CN 201510141860A CN 104773580 A CN104773580 A CN 104773580A
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- check
- out console
- assembly
- cloth storage
- storage trough
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- 239000004744 fabric Substances 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 230000002159 abnormal effect Effects 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 12
- 238000012544 monitoring process Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 abstract description 5
- 238000007730 finishing process Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 208000002925 dental caries Diseases 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/30—Arrangements for accumulating surplus web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/025—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs responsive to web breakage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2601/00—Problem to be solved or advantage achieved
- B65H2601/20—Avoiding or preventing undesirable effects
- B65H2601/25—Damages to handled material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Treatment Of Fiber Materials (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention provides a precise fabric, woven belt and zipper finishing machine and a control method thereof. The finishing machine mainly comprises components, such as a cloth storage tank, a bracket, a low sensor, high sensors, a belt charging detection plate assembly, a belt discharging detection plate assembly, a servomotor or variable-frequency control motor, a broken belt detection assembly, a tensile stress control assembly, a tension control roller and a driving roller. According to the finishing machine and the control method thereof, the U-shaped cloth storage tank is utilized ingeniously, so that the secondary winding of chain belts is completely avoided; a variety of sensors are arranged, so that the number of the chain belts in the cloth storage tank can be monitored in real time; a variety of chain belt detection devices are arranged, so that alarm signals for abnormal situations, such as winding, knotting and broken belt, of the chain belts can be sent; the finishing machine is simple and compact in structure, high in reliability and simple and efficient in control, and automatic finishing and detecting for a chain belt finishing process can be realized.
Description
Technical field
The present invention relates to dyeing machinery technical field, be specifically related to a kind of precision fabrics, ribbon, slide fastener collator and control method thereof.
Background technology
The technological processes such as the chain narrow fabrics such as all size slide fastener, strap, rope band need to carry out to reel, dye, oven dry.Because chain band is easily wound around, ties a knot, generally at present progressively make chain band in order by manual type, make the smooth and easy transmission of chain band, and solve the bad problems such as winding, knotting.But artificial treatment mode efficiency is very low, cannot meet the full-automatic process of chain band pre-process and post-process technique.Therefore, need exploitation one can full automatic chain band collator, make chain band arrange processing efficient rate, meet the requirement that chain band arranges subsequent handling in high quality, reduce hand labor intensity, the full process automatization of chain band PROCESS FOR TREATMENT can be realized simultaneously.
Summary of the invention
In order to solve the problem, propose a kind of precision fabrics, ribbon, slide fastener collator and control method thereof, can chain band quantity in Real-Time Monitoring cloth groove, the abnormal condition such as winding, knotting, broken belt that occur in chain band arrangement process.
The present invention realizes one of at least by following technical solution.
A kind of precision fabrics, ribbon, slide fastener collator, it comprises cloth storage trough, support, low sensors, high position sensor, forward (FWD) check-out console assembly, goes out to be with check-out console assembly, servomotor or variable frequency control motor, broken belt detection components, tensile stress control assembly and drive roll;
Its medium-height trestle comprises horizontal stand and vertical rack, and cloth storage trough is fixedly mounted on the bottom of vertical rack, and cloth storage trough has opening inlet point all vertically upward and discharging opening, and low sensors is arranged on the intracavity sidewall of cloth storage trough; High position sensor is arranged on the sidewall of cloth storage trough inner chamber, and the level attitude of low sensors is lower than the level attitude of high position sensor; Low sensors and high position sensor for monitor in cloth storage trough material whether lower than or higher than setting value;
Horizontal stand is provided with successively forward (FWD) entrusts post, forward (FWD) check-out console assembly, centre are entrusted post, gone out to be with check-out console assembly and go out band to entrust post, chain band to be arranged entrusts post through forward (FWD), and through forward (FWD) check-out console assembly, then post is entrusted through centre through installing and the broken belt detection components on vertical rack, the tension control roll walking around tensile stress control assembly again and the rubber roller be positioned at above tension control roll, then enter in the inlet point of cloth storage trough; Due to the effect of chain band self gravitation, the discharging opening position of cloth storage trough passed automatically by the chain band entered in cloth storage trough, and chain band passes out band check-out console assembly then, walks around out band and entrusts post and enter next operation;
Described forward (FWD) check-out console assembly has identical structure with going out with check-out console assembly, is equipped with sensor, for detecting the abnormal condition whether chain band occurs being wound around or tiing a knot;
Being provided with angular transducer in described broken belt detection components, whether occurring the abnormal condition of broken belt for monitoring chain band;
Described tensile stress control assembly to be arranged on vertical rack and to be positioned at the top of cloth storage trough, utilizes adjustable bolt holddown spring to regulate the pretension be applied on tension control roll; Tensile stress control assembly is provided with angular transducer, whether occurs that tension force exceedes the rated tension of setting because of abnormal condition for detecting chain band;
Servomotor or variable frequency control driven by motor power wheel, and drive drive roll further; Rubber roller is arranged on vertical rack, rubber roller and drive roll clamp chain band, utilizes friction force to drive chain tape travel;
Described low sensors, high position sensor, forward (FWD) check-out console assembly are all connected with central controller with the angular transducer that has of the angular transducer gone out with check-out console assembly, tensile stress control assembly, servomotor or variable frequency control motor, broken belt detection components.
Further optimally, described tensile stress control assembly comprises mounting bracket, support arm base plate, adjustable bolt, spring, tension control roll, jockey pulley support arm, S. A.; Tension control roll is arranged on one end of two described jockey pulley support arms, and can rotate freely around own axes; The other end of two jockey pulley support arms is installed on S. A., and rotates around S. A. by bearing; Fixed by support arm base plate between two jockey pulley support arms, support arm base plate offers through hole; Rotating shaft terminal is arranged on mounting bracket, and mounting bracket is installed with support base plate, and support base plate is positioned at below support arm base plate, and support base plate also offers through hole; Two through hole uniform internal diameters on support arm base plate and support base plate and coaxial, the diameter of two through holes is all greater than the external diameter of adjustable bolt; Spring housing is on adjustable bolt, and adjustable bolt through two through holes on support arm base plate and support base plate, and is fixed with nut, carrys out the distance at regulating spring two ends and then regulate pretension by adjustable bolt; Jockey pulley support arm is provided with for detecting the angular transducer of jockey pulley support arm around the anglec of rotation of S. A..
Further optimally, forward (FWD) check-out console assembly comprises the check-out console be arranged on horizontal stand, check-out console S. A., infrared pickoff, entrusts axle; Wherein, check-out console one end is arranged on check-out console S. A. and also can rotates around check-out console S. A., and check-out console rotating shaft terminal is arranged on horizontal stand; Entrust axle parallel with check-out console S. A. and be arranged on horizontal stand; The other end of check-out console is positioned on tape spool under gravity; Infrared pickoff is fixedly mounted on support, and whether the edge for detecting check-out console rotates to the position of setting.
Further optimally, described broken belt detection components comprises without cloth detection fork and angular transducer; The one end detecting fork without cloth is arranged on vertical rack by S. A., and freely can rotate around S. A., and the other end is provided with the hole passed for the fabric of vertically advancing; Detect on fork without cloth and be provided with for detecting the angular transducer departing from perpendicular line angular dimension without cloth detection fork.
Further optimally, the inner chamber of described cloth storage trough presents U-shaped, is made up of semicircle cavity and the vertical bar shaped cavity that is connected with semicircle cavity two ends.
Control method for above-mentioned a kind of precision fabrics, ribbon, slide fastener collator is:
When low sensors, high position sensor, forward (FWD) check-out console assembly, go out to be with check-out console assembly, broken belt detection components, tensile stress control assembly to occur following abnormal condition time, central controller adjusts the mode of operation of servomotor or variable frequency control motor at once, and sends alerting signal:
When low sensors detect in cloth storage trough do not save chain band time, send signal to central controller, send alerting signal, and require to reduce discharging speed, promote servomotor or variable frequency control motor speed to accelerate forward (FWD) speed;
When the savings chain band that high position sensor detects in cloth storage trough is too much, sends signal to central controller, send alerting signal, require to reduce or stop servomotor or variable frequency control motor speed, accelerate discharging speed;
When forward (FWD) check-out console assembly or go out with check-out console component detection to chain band occur being wound around or the abnormal condition of knotting time, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When broken belt detection components detects that chain band occurs that broken belt is abnormal, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When tensile stress control assembly detects that chain belt tension is excessive, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately.
Relative to prior art, the present invention has the following advantages and technique effect:
The present invention designs ingenious, simple and compact for structure, utilizes cloth storage trough, thoroughly avoids the secondary of chain band to be wound around, is provided with high-low-position sensor, can chain band quantity in Real-Time Monitoring cloth groove; Multiple chain band detecting device is set, can be wound around chain band, ties a knot, broken belt lamp abnormal condition give the alarm signal.Reliability of the present invention is high, can realize automatic arranging and detection in chain band arrangement process.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram of a kind of precision fabrics in example, ribbon, slide fastener collator.
Fig. 2 is the local structure schematic diagram above the cloth storage trough of collator shown in Fig. 1.
Tensile stress control assembly in collator shown in Fig. 3 Fig. 1 and the structural representation of circumferential component thereof.
Fig. 4 is the structural representation of tensile stress control assembly.
The structural representation that Fig. 5 is band check-out console assembly or goes out with check-out console assembly.
In figure: 1-cloth storage trough; 2-support; 3-low sensors; 4-high position sensor; 5-entrusts post; 6-forward (FWD) check-out console assembly; 7-siren horn; 8-goes out to be with check-out console assembly; 9-servomotor or variable frequency control motor; 10-power wheel; 11-bag frame; 12-broken belt detection components; 13-tensile stress control assembly; 14-tension control roll; 15-rubber roller; 16-drive roll, dotted line represents chain band cabling.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described, but enforcement of the present invention and protection are not limited thereto, and do not describe part in detail especially if having below, is all that those skilled in the art can refer to existing techniques in realizing.
As shown in FIG. 1 to 3, a kind of precision fabrics of this example, ribbon, slide fastener collator, mainly comprise cloth storage trough, support, low sensors, high position sensor, forward (FWD) check-out console assembly, go out to be with the parts such as check-out console assembly, servomotor or variable frequency control motor, broken belt detection components, tensile stress control assembly, drive roll, cloth storage trough 1 is fixedly mounted on support 2, and two openings making cloth groove vertically upward; Cloth storage trough 1 presents U-shaped, connects one section of semicircle cavity form by two straight line cavitys; Low sensors 3 is arranged on the U-shaped low level place of cloth storage trough 1; High position sensor 4 is arranged on the high level of cloth storage trough 1; Low sensors 3 and high position sensor 4 for monitor cloth storage trough medium chain band whether lower than or higher than setting value.
Horizontal stand is provided with successively forward (FWD) entrusts post 501, forward (FWD) check-out console assembly 6, centre are entrusted post 502, go out to be with check-out console assembly 8 and gone out band and entrust post 503.The chain band that will arrange can be contained in sack, and is placed on bag frame 11; Chain band is from bag frame position, post 501 is entrusted through forward (FWD), and through forward (FWD) check-out console assembly 6, then post 502 is entrusted through centre through installing and the broken belt detection components 12 on vertical rack, the tension control roll 14 walking around tensile stress control assembly again and the rubber roller 15 be positioned at above tension control roll 14, then enter in the inlet point of cloth storage trough 1; Due to the effect of chain band self gravitation, the discharging opening position of cloth storage trough passed automatically by the chain band entered in cloth storage trough, and chain band passes out band check-out console assembly 8 then, walks around out band and entrusts post 503 and enter next operation.
Forward (FWD) check-out console assembly 6 has identical structure and composition with going out with check-out console assembly 8; Check-out console assembly is provided with position transduser to detect the angle change of check-out console, thus whether detection chain band occurs the abnormal condition such as winding or knotting.
Being provided with angular transducer in described broken belt detection components 12, whether occurring the abnormal condition of broken belt for monitoring chain band;
Described tensile stress control assembly 13 to be arranged on vertical rack and to be positioned at the top of cloth storage trough 1, utilizes adjustable bolt holddown spring to regulate the pretension be applied on tension control roll 14; Tensile stress control assembly 13 is provided with angular transducer, whether occurs that tension force exceedes the rated tension of setting because of abnormal condition for detecting chain band;
Servomotor or variable frequency control motor 9 drive power wheel 10, and drive drive roll 16 further; Rubber roller 15 is arranged on vertical rack, rubber roller 15 and drive roll 16 clamp chain band, utilizes friction force to drive chain tape travel;
Described low sensors, high position sensor, forward (FWD) check-out console assembly 6 are all connected with central controller with the angular transducer that has of the angular transducer gone out with check-out console assembly 8, tensile stress control assembly 13, servomotor or variable frequency control motor 9, broken belt detection components 12.
As Fig. 4, described tensile stress control assembly 13 comprises mounting bracket 409, support arm base plate 410, adjustable bolt 401, spring 402, tension control roll 14, jockey pulley support arm 404, S. A. 405; Tension control roll is arranged on one end of two described jockey pulley support arms, and can rotate freely around own axes; The other end of two jockey pulley support arms is installed on S. A., and rotates around S. A. by bearing; Fixed by support arm base plate between two jockey pulley support arms, support arm base plate offers through hole; Rotating shaft terminal is arranged on mounting bracket, and mounting bracket is installed with support base plate, and support base plate is positioned at below support arm base plate, and support base plate also offers through hole; Two through hole uniform internal diameters on support arm base plate and support base plate and coaxial, the diameter of two through holes is all greater than the external diameter of adjustable bolt; Spring housing is on adjustable bolt, and adjustable bolt through two through holes on support arm base plate and support base plate, and is fixed with nut, carrys out the distance at regulating spring two ends and then regulate pretension by adjustable bolt; Jockey pulley support arm is provided with for detecting the angular transducer of jockey pulley support arm around the anglec of rotation of S. A..
As Fig. 5, forward (FWD) check-out console assembly 6 comprises the check-out console 601 be arranged on horizontal stand 2, check-out console S. A. 601, infrared pickoff 60, entrusts axle 604; Wherein, check-out console one end is arranged on check-out console S. A. and also can rotates around check-out console S. A., and check-out console rotating shaft terminal is arranged on horizontal stand; Entrust axle parallel with check-out console S. A. and be arranged on horizontal stand; The other end of check-out console is positioned on tape spool under gravity; Infrared pickoff is fixedly mounted on support, and whether the edge for detecting check-out console rotates to the position of setting.Described broken belt detection components 12 comprises without cloth detection fork and angular transducer; The one end detecting fork without cloth is arranged on vertical rack by S. A., and freely can rotate around S. A., and the other end is provided with the hole passed for the fabric of vertically advancing; Detect on fork without cloth and be provided with for detecting the angular transducer departing from perpendicular line angular dimension without cloth detection fork.
The control method of a kind of precision fabrics of this example, ribbon, slide fastener collator:
When low sensors 3, high position sensor 4, forward (FWD) check-out console assembly 6, go out to be with check-out console assembly 8, broken belt detection components 12, tensile stress control assembly 13 to occur following abnormal condition time, central controller () adjusts the mode of operation of servomotor or variable frequency control motor 9 in figure slightly at once, and sends alerting signal 7:
When low sensors 3 detect in cloth storage trough do not save chain band time, send signal to central controller, send alerting signal, and require to reduce discharging speed, promote servomotor or variable frequency control motor speed and accelerate forward (FWD) speed;
When the savings chain band that high position sensor 4 detects in cloth storage trough is too much, sends signal to central controller, send alerting signal, require to reduce or stop servomotor or variable frequency control motor speed, accelerate discharging speed;
When forward (FWD) check-out console assembly 6 or go out with check-out console assembly 8 detect chain band occur being wound around or the abnormal condition of knotting time, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When broken belt detection components 12 detects that chain band occurs that broken belt is abnormal, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When tensile stress control assembly 13 occurs that chain belt tension is excessive, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned embodiment and revise.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.
Claims (6)
1. precision fabrics, ribbon, a slide fastener collator, is characterized in that: comprise cloth storage trough, support, low sensors, high position sensor, forward (FWD) check-out console assembly, go out to be with check-out console assembly, servomotor or variable frequency control motor, broken belt detection components, tensile stress control assembly and drive roll;
Its medium-height trestle (2) comprises horizontal stand and vertical rack, cloth storage trough (1) is fixedly mounted on the bottom of vertical rack (2), cloth storage trough has opening inlet point all vertically upward and discharging opening, and low sensors (3) is arranged on the intracavity sidewall of cloth storage trough (1); High position sensor (4) is arranged on the sidewall of cloth storage trough (1) inner chamber, and the level attitude of low sensors (3) is lower than the level attitude of high position sensor (4); Low sensors (3) and high position sensor (4) for monitor in cloth storage trough material whether lower than or higher than setting value;
Horizontal stand is provided with successively forward (FWD) and entrusts post (501), forward (FWD) check-out console assembly (6), post (502) is entrusted in centre, go out to be with check-out console assembly (8) and go out band and entrust post (503), chain band to be arranged entrusts post (501) through forward (FWD), and through forward (FWD) check-out console assembly (6), then post (502) is entrusted through centre through installing and the broken belt detection components (12) on vertical rack, walk around the tension control roll (14) of tensile stress control assembly again and be positioned at the rubber roller (15) of tension control roll (14) top, then enter in the inlet point of cloth storage trough (1), due to the effect of chain band self gravitation, the discharging opening position of cloth storage trough passed automatically by the chain band entered in cloth storage trough, and chain band passes out band check-out console assembly (8) then, walks around out band and entrusts post (503) and enter next operation,
Whether described forward (FWD) check-out console assembly (6) and go out and have identical structure with check-out console assembly (8), is equipped with sensor, occur being wound around or the abnormal condition of knotting for detecting chain band;
Being provided with angular transducer in described broken belt detection components (12), whether occurring the abnormal condition of broken belt for monitoring chain band;
Described tensile stress control assembly (13) to be arranged on vertical rack and to be positioned at the top of cloth storage trough (1), utilizes adjustable bolt holddown spring to regulate the pretension be applied on tension control roll (14); Tensile stress control assembly (13) is provided with angular transducer, whether occurs that tension force exceedes the rated tension of setting because of abnormal condition for detecting chain band;
Servomotor or variable frequency control motor (9) drive power wheel (10), and drive drive roll (16) further; Rubber roller (15) is arranged on vertical rack, rubber roller (15) and drive roll (16) clamp chain band, utilizes friction force to drive chain tape travel;
Described low sensors, high position sensor, forward (FWD) check-out console assembly (6) are all connected with central controller with the angular transducer that has of the angular transducer gone out with check-out console assembly (8), tensile stress control assembly (13), servomotor or variable frequency control motor (9), broken belt detection components (12).
2. a kind of precision fabrics according to claim 1, ribbon, slide fastener collator, is characterized in that: described tensile stress control assembly (13) comprises mounting bracket (409), support arm base plate (410), adjustable bolt (401), spring (402), tension control roll (14), jockey pulley support arm (404), S. A. (405); Tension control roll is arranged on one end of two described jockey pulley support arms, and can rotate freely around own axes; The other end of two jockey pulley support arms is installed on S. A., and rotates around S. A. by bearing; Fixed by support arm base plate between two jockey pulley support arms, support arm base plate offers through hole; Rotating shaft terminal is arranged on mounting bracket, and mounting bracket is installed with support base plate, and support base plate is positioned at below support arm base plate, and support base plate also offers through hole; Two through hole uniform internal diameters on support arm base plate and support base plate and coaxial, the diameter of two through holes is all greater than the external diameter of adjustable bolt; Spring housing is on adjustable bolt, and adjustable bolt through two through holes on support arm base plate and support base plate, and is fixed with nut, carrys out the distance at regulating spring two ends and then regulate pretension by adjustable bolt; Jockey pulley support arm is provided with for detecting the angular transducer of jockey pulley support arm around the anglec of rotation of S. A..
3. a kind of precision fabrics according to claim 1, ribbon, slide fastener collator, is characterized in that: forward (FWD) check-out console assembly (6) comprises the check-out console (601) be arranged on horizontal stand (2), check-out console S. A. (601), infrared pickoff (60), entrusts axle (604); Wherein, check-out console one end is arranged on check-out console S. A. and also can rotates around check-out console S. A., and check-out console rotating shaft terminal is arranged on horizontal stand; Entrust axle parallel with check-out console S. A. and be arranged on horizontal stand; The other end of check-out console is positioned on tape spool under gravity; Infrared pickoff is fixedly mounted on support, and whether the edge for detecting check-out console rotates to the position of setting.
4. a kind of precision fabrics according to claim 1, ribbon, slide fastener collator, is characterized in that: described broken belt detection components (12) comprises detects fork and angular transducer without cloth; The one end detecting fork without cloth is arranged on vertical rack by S. A., and freely can rotate around S. A., and the other end is provided with the hole passed for the fabric of vertically advancing; Detect on fork without cloth and be provided with for detecting the angular transducer departing from perpendicular line angular dimension without cloth detection fork.
5. a kind of precision fabrics according to claim 1, ribbon, slide fastener collator, is characterized in that: the inner chamber of described cloth storage trough (1) presents U-shaped, is made up of semicircle cavity and the vertical bar shaped cavity that is connected with semicircle cavity two ends.
6., for the control method of described a kind of precision fabrics of claim 1, ribbon, slide fastener collator, it is characterized in that:
When low sensors (3), high position sensor (4), forward (FWD) check-out console assembly (6), go out to be with check-out console assembly (8), broken belt detection components (12), tensile stress control assembly (13) to occur following abnormal condition time, central controller adjusts the mode of operation of servomotor or variable frequency control motor (9) at once, and sends alerting signal (7):
When low sensors (3) detect in cloth storage trough do not save chain band time, send signal to central controller, send alerting signal, and require to reduce discharging speed, promote servomotor or variable frequency control motor speed to accelerate forward (FWD) speed;
When the savings chain band that high position sensor (4) detects in cloth storage trough is too much, sends signal to central controller, send alerting signal, require to reduce or stop servomotor or variable frequency control motor speed, accelerate discharging speed;
When forward (FWD) check-out console assembly (6) or go out with check-out console assembly (8) detect chain band occur being wound around or the abnormal condition of knotting time, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When broken belt detection components (12) detects that chain band occurs that broken belt is abnormal, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately;
When tensile stress control assembly (13) detects that chain belt tension is excessive, send signal to central controller, send alerting signal, and stop servomotor or variable frequency control machine operation immediately.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510141860.1A CN104773580B (en) | 2015-03-27 | 2015-03-27 | Precise fabric, woven belt and zipper finishing machine and control method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510141860.1A CN104773580B (en) | 2015-03-27 | 2015-03-27 | Precise fabric, woven belt and zipper finishing machine and control method thereof |
Publications (2)
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CN107500005A (en) * | 2017-08-21 | 2017-12-22 | 东莞方皓汽车配件有限公司 | A kind of belt shaping conveyer |
CN110522068A (en) * | 2019-09-18 | 2019-12-03 | 湖北中烟工业有限责任公司 | Reconstituted tobacoo offset detector and reconstituted tobacoo system of processing |
CN110844666A (en) * | 2019-10-30 | 2020-02-28 | 广东溢达纺织有限公司 | Automatic stacking control system, method and device for fabric discharging deviation |
CN111657634A (en) * | 2019-03-08 | 2020-09-15 | 青岛正沃机械设备科技有限公司 | Zipper pre-finishing machine |
CN115493396A (en) * | 2022-10-08 | 2022-12-20 | 广东光信机械有限公司 | Winding type baking equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107500005A (en) * | 2017-08-21 | 2017-12-22 | 东莞方皓汽车配件有限公司 | A kind of belt shaping conveyer |
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CN110522068A (en) * | 2019-09-18 | 2019-12-03 | 湖北中烟工业有限责任公司 | Reconstituted tobacoo offset detector and reconstituted tobacoo system of processing |
CN110844666A (en) * | 2019-10-30 | 2020-02-28 | 广东溢达纺织有限公司 | Automatic stacking control system, method and device for fabric discharging deviation |
CN110844666B (en) * | 2019-10-30 | 2021-12-10 | 广东溢达纺织有限公司 | Automatic stacking control system, method and device for fabric discharging deviation |
CN115493396A (en) * | 2022-10-08 | 2022-12-20 | 广东光信机械有限公司 | Winding type baking equipment |
CN115493396B (en) * | 2022-10-08 | 2024-01-09 | 广东光信机械有限公司 | Winding type baking equipment |
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