CN104761673A - Carbomer and preparation method thereof - Google Patents

Carbomer and preparation method thereof Download PDF

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Publication number
CN104761673A
CN104761673A CN201510149001.7A CN201510149001A CN104761673A CN 104761673 A CN104761673 A CN 104761673A CN 201510149001 A CN201510149001 A CN 201510149001A CN 104761673 A CN104761673 A CN 104761673A
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carbomer
preparation
acrylate
solvent
initiator
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CN104761673B (en
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张利
胡万蓉
陈越
周俊刚
彭丹
苑静
巫玲丽
罗容珍
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Sichuan University of Science and Engineering
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Sichuan University of Science and Engineering
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Abstract

The invention discloses carbomer. The carbomer is prepared by polymerizing the following raw materials in parts by mass: 72 parts of acrylic acid, 2.4-12.0 parts of dodecanol acrylate and 9.0-45.0 parts of diacrylate sucrose ester. The invention also discloses a preparation method of the carbomer. The preparation method comprises the following steps: mixing acrylic acid, dodecanol acrylate, diacrylate sucrose ester, an initiator, a stabilizer and a solvent in a mole ratio of 1:(1/20-1/100):(1/10-1/50):(1/1000-5/1000):(1/1000-4/1000):(1-3), and reacting for 4-7 hours at 45-70 DEG C; and filtering the obtained mixture, washing and drying to obtain the carbomer. The carbomer disclosed by the invention has the beneficial effects that the cost is reduced, a dodecanol acrylate monomer and acrylic acid are added at the same time to perform copolymerization, the application of the carbomer is relatively wide, and the viscosity of 0.5% carbomer hydrogel reaches 7000-130000mPa.s.

Description

A kind of carbomer and preparation method thereof
Technical field
The invention belongs to technical field of pharmaceuticals, relate to a kind of carbomer, the invention still further relates to the preparation method of this carbomer.
Background technology
Carbomer has excellent thickening, suspension and emulsifying effect, is widely used in medicine and makeup field.Existing carbomer is generally polyacrylic acid and vinylformic acid sucrose ether or pentaerythritol triallyl ether and is cross-linked and obtains, but vinylformic acid sucrose ether or pentaerythritol triallyl ether are owing to preparing difficulty greatly, and price is higher, seriously constrains the manufacture and usage of carbomer.
Such as patent " a kind of carbomer and preparation method thereof ", application number: 201310453464.3, publication date: on January 1st, 2014, it uses vinylformic acid sucrose ether or pentaerythritol triallyl ether to make linking agent, shortcoming is that price is high, constrains its practical application in industry.
Patent " a kind of carbomer and preparation method thereof ", 201410010540.8, publication date: on April 30th, 2014, it uses glucose acrylate or glyceryl acrylate, and its solution viscosity (normality) reaches 7000-80000mPa.s, reduces raw materials cost, but polymkeric substance need through lyophilize, production cycle increases, and energy consumption is high, constrains its practical application in industry.
Summary of the invention
The object of this invention is to provide a kind of carbomer and preparation method thereof, production cost is low, 0.5% carbomer (carbomer and quality ratio) hydrogel viscosity reaches pharmacopoeial requirements, and can be used for other industry, as industries such as makeups, 0.5% carbomer hydrogel viscosity can be regulated by its monomer ratio of preparation.
The technical solution adopted in the present invention is, a kind of carbomer, according to ratio of quality and the number of copies, is formed by following polymerizable raw material: 72.0 parts, vinylformic acid, lauryl alcohol acrylate 2.4-12.0 part, two sucrose acrylate 9.0-45.0 part.
Another technical scheme of the present invention is, a kind of preparation method of carbomer specifically carries out according to following steps:
Step 1,
By purifying acrylic acid,
Step 2,
By vinylformic acid, lauryl alcohol acrylate, two sucrose acrylate, initiator, stablizer, solvent evenly, hierarchy of control temperature is at 45-70 degree under nitrogen protection, reaction 4-7 hour;
Vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: the mol ratio of solvent is 1:(1/20-1/100): (1/10 ~ 1/50): (1/1000 ~ 5/1000): (1/1000 ~ 4/1000): (1-3);
Step 3,
Mixture step 2 obtained filters, washing, dry, to obtain final product.
Feature of the present invention is also, in step 1, the process of purifying acrylic acid is: by vinylformic acid: gac is that the mass ratio of 10:1 adds activated gac, spends the night, underpressure distillation, gained cut.
Initiator is the one in Diisopropyl azodicarboxylate, 2,2'-Azobis(2,4-dimethylvaleronitrile), benzoyl peroxide.
Stablizer is polysiloxane polymeric surface active agent or Hypermer B246.
Solvent is the mixture of ethyl acetate and cyclohexane or normal hexane, ethyl acetate in solvent: the volume ratio of hexanaphthene or normal hexane is 80:20-30:70.
In step 2, concrete mixing step is, first adds solvent mixing, adds stablizer, then stir, stir while add vinylformic acid successively, comonomer, linking agent, after stirring evenly, the initiator of slowly instillation dissolution with solvents, gradually raised temperature again, temperature rise rate 2 DEG C/min.
The invention has the beneficial effects as follows, use two sucrose acrylate to make linking agent, reduce cost, add lauryl alcohol acrylate monomer and acrylic acid copolymer simultaneously, prepared class purposes carbomer more widely.Carbomer and quality than be 0.5% carbomer hydrogel viscosity by the ratio of monomeric acrylic when preparing carbomer, lauryl alcohol acrylate and the two sucrose acrylate add-on of linking agent number regulate.0.5% carbomer hydrogel viscosity reaches 7000-130000mPa.s, obtains satisfied result, can produce the carbomer of various viscosity requirement within the required range.
Embodiment
A kind of carbomer, according to ratio of quality and the number of copies, is formed by following polymerizable raw material:
72.0 parts, vinylformic acid, lauryl alcohol acrylate 2.4-12.0 part, two sucrose acrylate 9.0-45.0 part.
Wherein, vinylformic acid is the main component forming polymkeric substance.
Two sucrose acrylate is linking agent, and dosage of crosslinking agent is excessive, and by making, the polymkeric substance of formation is water insoluble, and dosage of crosslinking agent is too small, can not form the polymkeric substance of the molecular structure of " netted ", and its solution viscosity is not up to standard.Two sucrose acrylate is selected to reduce product cost.Consumption is excessive, and miscellaneous goods all can not be up to standard excessively.In fact, only use two sucrose acrylate to make linking agent, do not reach satisfied effect.The viscosity of 0.5% mass concentration solution of the carbomer of the preparation that " Chemical Manufacture and technology 14 volume 4 phases in 2007 " are reported only reaches 9800mPa.s, and the present invention and lauryl alcohol acrylic ester copolymer, create beyond thought effect.
Add lauryl alcohol acrylic ester copolymer, utilize the alkyl of long-chain to improve the too hydrophilic situation of polymkeric substance, regulate the viscosity of its aqueous solution.The viscosity of the too small excessive polymkeric substance of its consumption is all not up to standard.Selection lauryl alcohol acrylate is the ratio in order to the hydrophilic group and oleophilic group regulating product, thus regulates the viscosity of product water solution.
The object adding linking agent allows linear molecule (only having the situation of vinylformic acid autohemagglutination) become cancellated molecule.Cancellated effect be by large quantity of moisture attached bag network in net, the carboxylic acid negative ion group (neutralized by hydroxy-acid group and obtain) of online connection is due to intermolecular electrical charge rejection, the segment of multipolymer is expanded, volume expands as far as possible, multipolymer is now dispersed in water with gel state, and therefore viscosity increases.The mechanism of carbomer thickening that Here it is.When cross-linking density is excessive, the volume of the net of generation is too small, and the water molecules of network is less; Meanwhile, due to the deflation of network, multipolymer segment can not free-extension, and volume reduces greatly, and thus viscosity reduces greatly.When dosage of crosslinking agent is too small, multipolymer is dissolved in water with free molecule state, and the solvation of and water molecules very large due to macromolecular space, the mutually exclusive effect of carboxyl negative ion is very little, and therefore viscosity is very little.Lauryl alcohol acrylate and vinylformic acid, two sucrose acrylate copolymerization, introduce chain alkyl in the polymer, chain alkyl is lipophilicity, carboxyl negative ion is wetting ability, both interactional results make both relative movement more difficult, thus the lauryl alcohol acrylate adding a small amount of carries out copolymerization, make the viscosity of system that change greatly occur.Utilize lauryl alcohol acrylate and the combination of two sucrose acrylate, the solution viscosity of product carbomer can be adjusted in a big way.
A preparation method for carbomer, specifically carries out according to following steps:
Step 1,
By purifying acrylic acid, add activated gac by the mass ratio of 10:1, spend the night, underpressure distillation, gained cut;
Step 2,
By vinylformic acid, comonomer, linking agent, initiator, stablizer, solvent is even, and hierarchy of control temperature is at 45-70 degree under nitrogen protection, reaction 4-7 hour;
Wherein, comonomer is lauryl alcohol acrylate.
Linking agent is two sucrose acrylates.
Initiator is Diisopropyl azodicarboxylate, 2,2'-Azobis(2,4-dimethylvaleronitrile), the one in benzoyl peroxide.
Stablizer selects polysiloxane polymeric surface active agent or Hypermer B246.
Solvent selects the mixture of ethyl acetate and cyclohexane/normal hexane.Ethyl acetate in solvent: the volume ratio of hexanaphthene or normal hexane is 80:20-30:70.
Each raw material according to following mol ratio proportioning,
Vinylformic acid: comonomer: linking agent: initiator: stablizer: solvent=1:(1/20-1/100): (1/10 ~ 1/50): (1/1000 ~ 5/1000): (1/1000 ~ 4/1000): (1-3);
Being specially step is, first proportionally adds solvent mixing, adds stablizer, then stir, stir while add vinylformic acid successively, comonomer, linking agent, after stirring evenly, the initiator of slowly instillation dissolution with solvents, gradually raised temperature again, temperature rise rate 2 DEG C/min;
Step 3,
Mixture step 2 obtained filters, washing, dry, to obtain final product.
Embodiment 1
By purifying acrylic acid, add activated gac by the mass ratio of 10:1, spend the night, underpressure distillation, gained cut; According to mol ratio, vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: solvent=1:1/20:1/10:1/1000:1/1000:1 mixes, raised temperature gradually, temperature rise rate 2 DEG C/min, hierarchy of control temperature is at 45 degree under nitrogen protection, reacts 4 hours; Initiator is Diisopropyl azodicarboxylate; Stablizer selects polysiloxane polymeric surface active agent; Solvent selects the mixture of ethyl acetate and cyclohexane; Ethyl acetate in solvent: the volume ratio of hexanaphthene is 80:20; The mixture obtained filters, washing, dry, to obtain final product.
Embodiment 2
By purifying acrylic acid, add activated gac by the mass ratio of 10:1, spend the night, underpressure distillation, gained cut; According to mol ratio, vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: solvent=1:1/100:1/50:5/1000:4/1000:3 mixes, raised temperature gradually, temperature rise rate 2 DEG C/min, hierarchy of control temperature is at 70 degree under nitrogen protection, reacts 7 hours; Initiator is 2,2'-Azobis(2,4-dimethylvaleronitrile); Stablizer selects Hypermer B246; Solvent selects the mixture of ethyl acetate and normal hexane; Ethyl acetate in solvent: the volume ratio of normal hexane is 30:70; The mixture obtained filters, washing, dry, to obtain final product.
Embodiment 3
By purifying acrylic acid, add activated gac by the mass ratio of 10:1, spend the night, underpressure distillation, gained cut; According to mol ratio, vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: solvent=1:1/50:1/20:3/1000:3/1000:2 mixes, raised temperature gradually, temperature rise rate 2 DEG C/min, hierarchy of control temperature is at 55 degree under nitrogen protection, reacts 5 hours; Initiator is benzoyl peroxide; Stablizer selects polysiloxane polymeric surface active agent; Solvent selects the mixture of ethyl acetate and cyclohexane; Ethyl acetate in solvent: the volume ratio of hexanaphthene is 75:25; The mixture obtained filters, washing, dry, to obtain final product.
Embodiment 4
By purifying acrylic acid, add activated gac by the mass ratio of 10:1, spend the night, underpressure distillation, gained cut; According to mol ratio, vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: solvent=1:1/20:1/50:1/1000:4/1000:3 mixes, raised temperature gradually, temperature rise rate 2 DEG C/min, hierarchy of control temperature is at 45 degree under nitrogen protection, reacts 5 hours; Initiator is Diisopropyl azodicarboxylate; Stablizer selects polysiloxane polymeric surface active agent; Solvent selects the mixture of ethyl acetate and cyclohexane; Ethyl acetate in solvent: the volume ratio of hexanaphthene is 76:24; The mixture obtained filters, washing, dry, to obtain final product.
Table 1 is prior art preparation and carbomer correlated performance data contrast table of the present invention.

Claims (7)

1. a carbomer, is characterized in that, according to ratio of quality and the number of copies, is formed by following polymerizable raw material:
72.0 parts, vinylformic acid, lauryl alcohol acrylate 2.4-12.0 part, two sucrose acrylate 9.0-45.0 part.
2. a preparation method for carbomer, is characterized in that, specifically carries out according to following steps:
Step 1,
By purifying acrylic acid,
Step 2,
By vinylformic acid, lauryl alcohol acrylate, two sucrose acrylate, initiator, stablizer, solvent evenly, hierarchy of control temperature is to 45-70 degree under nitrogen protection, reacts 4-7 hour;
Vinylformic acid: lauryl alcohol acrylate: two sucrose acrylate: initiator: stablizer: the mol ratio of solvent is 1:(1/20-1/100): (1/10 ~ 1/50): (1/1000 ~ 5/1000): (1/1000 ~ 4/1000): (1-3);
Step 3,
Mixture step 2 obtained filters, washing, dry, to obtain final product.
3. the preparation method of a kind of carbomer according to claim 2, is characterized in that, in described step 1, the process of purifying acrylic acid is: by vinylformic acid: gac is that the mass ratio of 10:1 adds activated gac, spends the night, underpressure distillation, gained cut.
4. the preparation method of a kind of carbomer according to claim 2, is characterized in that, described initiator is the one in Diisopropyl azodicarboxylate, 2,2'-Azobis(2,4-dimethylvaleronitrile), benzoyl peroxide.
5. the preparation method of a kind of carbomer according to claim 2, is characterized in that, described stablizer is polysiloxane polymeric surface active agent or Hypermer B246.
6. the preparation method of a kind of carbomer according to claim 2, is characterized in that, described solvent is the mixture of ethyl acetate and cyclohexane or normal hexane, ethyl acetate in solvent: the volume ratio of hexanaphthene or normal hexane is 80:20-30:70.
7. the preparation method of a kind of carbomer according to claim 2, it is characterized in that, in described step 2, concrete mixing step is, first adds solvent mixing, add stablizer, stir again, stir while add vinylformic acid successively, comonomer, linking agent, after stirring evenly, the initiator of slowly instillation dissolution with solvents, gradually raised temperature again, temperature rise rate 2 DEG C/min.
CN201510149001.7A 2015-03-31 2015-03-31 A kind of carbomer and preparation method thereof Expired - Fee Related CN104761673B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017036001A1 (en) * 2015-08-31 2017-03-09 中广核达胜加速器技术有限公司 Carbomer resin and preparation method therefor
CN106632803A (en) * 2016-12-28 2017-05-10 贵州省欣紫鸿药用辅料有限公司 Carbopol and preparation method thereof
CN113861330A (en) * 2021-09-30 2021-12-31 中牧实业股份有限公司 Method for synthesizing carbomer applied to animal vaccine adjuvant
CN113896824A (en) * 2020-07-06 2022-01-07 山东泰和水处理科技股份有限公司 Synthetic method of polyacrylic acid crosslinked resin
CN114230708A (en) * 2021-12-27 2022-03-25 湖北新德晟材料科技有限公司 Carbomer and preparation method thereof

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CN103483491A (en) * 2013-09-29 2014-01-01 清远市威仕泽科技孵化器有限公司 Carbomer and preparation method thereof
CN103755861A (en) * 2014-01-09 2014-04-30 杭州拜善晟生物科技有限公司 Carbomer and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103483491A (en) * 2013-09-29 2014-01-01 清远市威仕泽科技孵化器有限公司 Carbomer and preparation method thereof
CN103755861A (en) * 2014-01-09 2014-04-30 杭州拜善晟生物科技有限公司 Carbomer and preparation method thereof

Non-Patent Citations (1)

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Title
刘德荣、李春霞、彭炜: "合成卡波姆新工艺研究", 《化工生产与技术》 *

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017036001A1 (en) * 2015-08-31 2017-03-09 中广核达胜加速器技术有限公司 Carbomer resin and preparation method therefor
CN106632803A (en) * 2016-12-28 2017-05-10 贵州省欣紫鸿药用辅料有限公司 Carbopol and preparation method thereof
CN113896824A (en) * 2020-07-06 2022-01-07 山东泰和水处理科技股份有限公司 Synthetic method of polyacrylic acid crosslinked resin
CN113896824B (en) * 2020-07-06 2022-09-27 山东泰和水处理科技股份有限公司 Synthetic method of polyacrylic acid crosslinked resin
CN113861330A (en) * 2021-09-30 2021-12-31 中牧实业股份有限公司 Method for synthesizing carbomer applied to animal vaccine adjuvant
CN114230708A (en) * 2021-12-27 2022-03-25 湖北新德晟材料科技有限公司 Carbomer and preparation method thereof

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