CN104761157A - Optical fiber cable coloring rewinding machine - Google Patents
Optical fiber cable coloring rewinding machine Download PDFInfo
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- CN104761157A CN104761157A CN201510121419.7A CN201510121419A CN104761157A CN 104761157 A CN104761157 A CN 104761157A CN 201510121419 A CN201510121419 A CN 201510121419A CN 104761157 A CN104761157 A CN 104761157A
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
- C03C25/10—Coating
- C03C25/12—General methods of coating; Devices therefor
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Abstract
The invention discloses an optical fiber cable coloring rewinding machine. The machine comprises, sequentially arranged, paying-off frames, printing ink coating frames, curing frames, traction frames and take-up frames, at least two optical fiber channels are formed from top to bottom, each of a flat cable paying-off unit and a flat cable take-up unit comprises a pedestal provided with a groove, a left supporting seat, a right supporting seat, a rotating motor and a traveling motor, two x-axial line rails are fixed to the surface of the pedestal positioned at two sides of the groove, first x-axial sliding blocks are fixed to two sides of the lower surface of the left supporting seat, second x-axial sliding blocks are fixed to two sides of the lower surface of the right supporting seat, and the x-axial line rails are sequentially embedded in respective grooves of the first x-axial sliding blocks and the second x-axial sliding blocks; and an x-axial driving mechanism positioned between the two x-axial line rails is arranged in the groove of the pedestal and is positioned below the left and right supporting seats, a cylinder is fixed to the left supporting seat and is positioned at the outer side end of the left supporting seat, and one end of the push rod mechanism of the cylinder is connected to the cylinder. The optical fiber cable coloring rewinding machine has the advantages of realization of simultaneous coating of three optical fibers without mutual interference, stable performances, dynamic adjustment of a reel distance, and realization of the operation of fiber reels with various specifications.
Description
Technical field
The present invention relates to the painted field of a kind of fiber ink, particularly relate to the painted rewinder of a kind of optical fiber cable.
Background technology
The object of coloring process production line distinct, smooth, reliable and stable shades of colour to optical fiber, to recognize optical fiber easily in process of production with in use procedure.
The main raw material(s) that coloring process uses is optical fiber and coloring printing ink, coloring printing ink color is 12 kinds by industry standard scores, the chromatogram arrangement wherein specified by radio, TV and film industries standard and Ministry of Information Industry's standard is different, the chromatogram arrangement of broadcasting and TV standard is as follows: this (in vain), red, yellow, and green, ash, black, blue, orange, brown, purple, pink, dark green, and the chromatogram of Ministry of Information Industry's industry standard arranges as follows: indigo plant, tangerine, green, brown, grey, (in vain), red, black, yellow, purple, pink, dark green.Allow when not affecting identification to use true qualities to replace white.The chromatogram arrangement that existing our company adopts is undertaken by broadcasting and TV standard, also can by Ministry of Information Industry's standard colour chart arrangement when user requires.When user requires that often pipe fiber count is more than 12 cores, other color can be mixed by distinct colors in different ratios as required and optical fiber is distinguished.The requirement of following aspect should be met after optical fiber coloring: 1, colored optical fiber color is not moved, colour-fast (with acetone or alcohol wipe also like this).2, optical fiber winding displacement is neat, smooth, not random line, not line ball.3, optical fiber attenuation index reaches requirement, and OTDR test curve is without phenomenons such as steps.
The equipment that optical fiber coloring technique uses is optical fiber coloring machine, and optical fiber coloring machine is by optical fiber unwrapping wire part, and painted mould and ink feeding system, ultraviolet curing oven, draws, the compositions such as optical fiber take-up and electrical control part.Cardinal principle is that uv curing ink is coated on optical fiber surface through painted mould, is fixed on optical fiber surface, forms the optical fiber being easy to color separation after ultraviolet curing oven solidification.The ink used is uv-curing type ink.
Summary of the invention
The invention provides the painted rewinder of a kind of optical fiber cable, the painted rewinder of this optical fiber cable achieves the function that three optical fiber can apply simultaneously, and non-interference, stable performance, frame rigidity is large, support complete machine is stablized, vibrations and noise good, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production; And dynamic adjustment plate distance, achieve the fiber reel operation of plurality of specifications.
For achieving the above object, the technical solution used in the present invention is: the painted rewinder of a kind of optical fiber cable, comprise: the unwrapping wire framework discharged successively, ink coating framework, solidification framework, traction framework and take-up framework, be provided with at least 2 bottoms in described unwrapping wire framework from top to bottom and the unwrapping wire frame supporting supporting plate is installed, the ink coated frame that at least 2 bottoms are provided with protection dividing plate is provided with from top to bottom in described ink coating framework, the solidification frame that at least 2 bottoms are provided with protection dividing plate is provided with from top to bottom in described solidification framework, be provided with at least 2 bottoms in described take-up framework from top to bottom and the take-up frame supporting supporting plate is installed, be provided with at least 2 bottoms in described traction framework from top to bottom and the traction frame supporting supporting plate is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit being wound with optical fiber in described unwrapping wire frame, UV photocuring stove is all installed in described solidification frame,
All successively laying tension setter, static eliminator, coating unit are installed in described ink coated frame, described laying tension setter comprises unwrapping wire guide wheel and unwrapping wire dancing wheel, described unwrapping wire guide wheel is arranged on ink coated frame by fixed rotating shaft, described unwrapping wire dance wheel linked by a swing arm be arranged on ink coated frame rotating mechanism on, described coating unit comprises ink pond and the ink barrel by pipeline and ink pond, and described static eliminator is between laying tension setter and coating unit;
Traction wheel, takeup tension setter and the guide wheel between traction wheel, takeup tension setter are installed in described traction frame all successively, the central shaft of described traction wheel is connected with a traction electric machine, described takeup tension setter comprises take-up guide wheel and take-up dancing wheel, described take-up guide wheel is arranged on traction frame by fixed rotating shaft, described take-up dancing wheel is linked by a swing arm and is arranged on the rotating mechanism of traction frame, all be provided with the receipts winding displacement unit for receiving optical fiber in described take-up frame, this receives winding displacement unit and is provided with a transparent arc protective cover along its circumference;
Described rafting line unit, receipts winding displacement unit include: the reeded pedestal of tool, left and right supporting seat, rotating machine and motor of advancing, the surface that described pedestal is positioned at groove both sides is fixed with two x to line rail, left support seat lower surface both sides are all fixed with an x to slide block, right support seat lower surface both sides are all fixed with the 2nd x to slide block, and described x embeds an x to slide block, the 2nd x in the respective groove of slide block successively to line rail;
One to be installed on to the x between line rail to driving mechanism in the groove of pedestal at two x and to be positioned at below left and right supporting seat, described x to driving mechanism comprise x to nut, embed x to the x of nut to leading screw, x is to main bearing seat and x to from bearing support, described x embeds x to main bearing seat, x to from bearing support separately through hole in main bearing babbitting jig mechanism, x to from Bearning mechanism respectively by x to leading screw two ends, described x is fixed on left support seat lower surface to nut, described in motor of advancing be installed on and be positioned at x to the x outside main bearing seat to leading screw one end;
One cylinder to be fixed on left support seat and to be positioned at left support seat outboard end, post rod mechanism one end of described cylinder is connected to cylinder, another is installed on the outboard end of right support seat homonymy by socket, described post rod mechanism comprises Y shape push rod and union lever, this Y shape push rod one end has a slot, described union lever one end to be embedded in this slot and is flexibly connected by bolt, and the described union lever the other end embeds in socket, on described union lever in X direction on be provided with several pilot holes;
Be positioned at described left and right supporting seat separately upper end through hole all Bearning mechanism is installed, the chuck sheet be connected with Bearning mechanism is all installed inside this left and right supporting seat, outside the Bearning mechanism being positioned at left support seat, described rotating machine is installed.
In technique scheme, further improvement opportunity scheme is as follows:
1, in such scheme, described static eliminator its be made up of high voltage power generator and discharge electrode, by the most advanced and sophisticated high-voltage corona discharge of ion pin, neighbouring ionization of air is become a large amount of negative ions, then utilize air-blast device these negative ions blow to body surface with in and electrostatic, or directly static removal equipment is carried out the neutralization of electrostatic near the surface of object.
2, in such scheme, also comprise an electrical control cubicles, this electrical control cubicles is provided with touch-screen, function key group and power key.
3, in such scheme, described unwrapping wire frame and the opposing end face of ink coated frame are provided with front door, and described take-up frame and the opposing end face of traction frame are provided with Rear Door.
Because technique scheme is used, the present invention compared with prior art has following advantages:
1, the painted rewinder of optical fiber cable of the present invention, its can be long-term, quick, stable production optical fiber, and the present invention compatible can produce all lengths size optical fiber of 100KM and below 100KM on the market, achieve the function that three optical fiber can apply simultaneously, and non-interference, stable performance, frame rigidity is large, support complete machine is stablized, and well, the present invention can produce and comprise 100km and below 100km length specification optical fiber for vibrations and noise; Secondly, it is received winding displacement unit and is provided with a transparent arc protective cover along its circumference and has optical fiber and put to get rid of and beat function, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production, thus affects quality product.
2, the painted rewinder of optical fiber cable of the present invention, it can adjust winding displacement commutation position automatically, can solve and need operate ceaselessly to the adjustment of winding displacement commutation position, and subtracted few operational work strong, fully achieve full-automatic winding displacement, winding displacement quality is high; Secondly, it to be installed on to the x between line rail to driving mechanism in the groove of pedestal at two x and to be positioned at below left and right supporting seat, and greatly reduce the volume of device, the equipment that reduces installs area occupied, facilitates installing and using of equipment.
3, the painted rewinder of optical fiber cable of the present invention, its cylinder to be fixed on left support seat and to be positioned at left support seat outboard end, post rod mechanism one end of described cylinder is connected to cylinder, another is installed on the outboard end of right support seat homonymy by socket, described post rod mechanism comprises Y shape push rod and union lever, this Y shape push rod one end has a slot, and described union lever one end to be embedded in this slot and is flexibly connected by bolt, and the described union lever the other end embeds in socket.Adopt Y shape push rod not only can meet the use needs of Fast Installation, and consider that connected workpiece exists certain error, therefore it also has certain mechanical deflection correcting function.Secondly, on its union lever in X direction on be provided with several pilot holes, union lever can move in socket, one tumbler pin embeds in the pilot hole of socket and union lever, dynamic adjustment plate distance, achieve the fiber reel operation of plurality of specifications, avoid causing due to cylinder stroke problem gripping power not enough and the travelling speed and the stability that affect equipment owing to switching between deep bid and shallow bid.
Accompanying drawing explanation
Accompanying drawing 1 is the painted rewinder structural representation of optical fiber cable of the present invention;
Accompanying drawing 2 is the painted rewinder middle frame structure schematic diagram of optical fiber cable of the present invention;
Accompanying drawing 3 is optical fiber cable of the present invention folding and unfolding winding displacement unit schematic front view in painted rewinder;
Accompanying drawing 4 is optical fiber cable of the present invention folding and unfolding winding displacement unit three-dimensional schematic diagram in painted rewinder.
In above accompanying drawing: 1, unwrapping wire framework; 101, unwrapping wire frame; 2, ink coating framework; 201, ink coated frame; 3, framework is solidified; 301, frame is solidified; 4, framework is drawn; 401, traction frame; 5, take-up framework; 501, take-up frame; 6, supporting plate is supported; 7, dividing plate is protected; 8, rafting line unit; 9, UV photocuring stove; 10, laying tension setter; 11, static eliminator; 12, coating unit; 121, ink pond; 122, ink barrel; 13, unwrapping wire guide wheel; 14, unwrapping wire is danced and is taken turns; 15, swing arm; 16, rotating mechanism; 17, traction wheel; 18, takeup tension setter; 19, guide wheel; 20, take-up guide wheel; 21, take-up is danced and is taken turns; 22, swing arm; 23, rotating mechanism; 24, winding displacement unit is received; 241, chuck sheet; 25, transparent shield; 26, electrical control cubicles; 261, touch-screen; 262, function key group; 263, power key; 27, front door; 28, Rear Door; 31, pedestal; 301, groove; 32, left support seat; 33, right support seat; 34, rotating machine; 35, to advance motor; 36, x is to line rail; 37, an x is to slide block; 38, the 2nd x is to slide block; 39, x is to driving mechanism; 391, x is to nut; 392, x is to leading screw; 393, x is to main bearing seat; 394, x is to from bearing support; 40, x is to main bearing babbitting jig mechanism; 41, x is to from Bearning mechanism; 42, cylinder; 43, post rod mechanism; 44, socket; 45, Y shape push rod; 451, slot; 452, bolt; 46, union lever; 461, pilot hole; 47, Bearning mechanism; 48, chuck sheet.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment: the painted rewinder of a kind of optical fiber cable, comprise: the unwrapping wire framework 1 discharged successively, ink coating framework 2, solidification framework 3, traction framework 4 and take-up framework 5, be provided with at least 2 bottoms in described unwrapping wire framework 1 from top to bottom and the unwrapping wire frame 101 supporting supporting plate 6 is installed, the ink coated frame 201 that at least 2 bottoms are provided with protection dividing plate 7 is provided with from top to bottom in described ink coating framework 2, the solidification frame 301 that at least 2 bottoms are provided with protection dividing plate 7 is provided with from top to bottom in described solidification framework 3, be provided with at least 2 bottoms in described take-up framework 5 from top to bottom and the take-up frame 501 supporting supporting plate 6 is installed, be provided with at least 2 bottoms in described traction framework 4 from top to bottom and the traction frame 401 supporting supporting plate 6 is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit 8 being wound with optical fiber in described unwrapping wire frame 101, UV photocuring stove 9 is all installed in described solidification frame 301,
Above-mentioned unwrapping wire framework 1 and take-up framework 5, formed by 80*80*6 square tubes soldering, and be welded with three erecting stages in order to install rafting line unit 8 and to receive winding displacement unit 24.Side and rear side are provided with shrouding and facilitate routine maintenance and maintenance
All successively laying tension setter 10, static eliminator 11, coating unit 12 are installed in described ink coated frame 201, described laying tension setter 10 comprises unwrapping wire guide wheel 13 and unwrapping wire dancing wheel 14, described unwrapping wire guide wheel 13 is arranged on ink coated frame 201 by fixed rotating shaft, described unwrapping wire dancing wheel 14 is linked by a swing arm 15 and is arranged on the rotating mechanism 16 of ink coated frame 201, in order to ensure that the optical fiber of releasing has constant tension force, after removal electrostatic and dust, enter ink grinding tool coated dye;
Described coating unit 12 comprises ink pond 121 and the ink barrel 122 by pipeline and ink pond 121, and described static eliminator 11 is between laying tension setter 10 and coating unit 12;
All successively traction wheel 17, takeup tension setter 18 and the guide wheel 19 between traction wheel 17, takeup tension setter 18 are installed in described traction frame 401,
The central shaft of described traction wheel 17 is connected with a traction electric machine, described takeup tension setter 18 comprises take-up guide wheel 20 and take-up dancing wheel 21, described take-up guide wheel 20 is arranged on traction frame 401 by fixed rotating shaft, described take-up dancing wheel 21 is linked by a swing arm 22 and is arranged on the rotating mechanism 23 of traction frame 401, in order to ensure that the optical fiber of releasing has constant tension force, after removal electrostatic and dust, enter ink grinding tool coated dye; All be provided with the receipts winding displacement unit 24 for receiving optical fiber in described take-up frame 501, this receives winding displacement unit 24 and is provided with a transparent arc protective cover 25 along its circumference.
Above-mentioned static eliminator 11 is made up of high voltage power generator and discharge electrode, by the most advanced and sophisticated high-voltage corona discharge of ion pin, neighbouring ionization of air is become a large amount of negative ions, then utilize air-blast device these negative ions blow to body surface with in and electrostatic, or directly static removal equipment is carried out the neutralization of electrostatic near the surface of object.
Also comprise an electrical control cubicles 26, this electrical control cubicles 26 is provided with three touch-screens, 261, three function key groups 262 and three power keys, 263, three touch-screens, 261, three groups of function key groups, 262, three power keys 263 to be installed in electrical control cubicles 28 for carrying out separately independent control to three heads respectively.
Above-mentioned unwrapping wire frame 101 end face opposing with ink coated frame 201 is provided with front door 27, and described take-up frame 501 end face opposing with traction frame 401 is provided with Rear Door 28;
Described rafting line unit 8, receive winding displacement unit 24 and include: have the pedestal 31 of groove 301, left and right supporting seat 32,33, rotating machine 34 and motor 35 of advancing, the surface that described pedestal 31 is positioned at groove 301 both sides is fixed with two x to line rail 36, left support seat 32 lower surface both sides are all fixed with an x to slide block 37, right support seat 33 lower surface both sides are all fixed with the 2nd x to slide block 38, and described x embeds an x to slide block 37, the 2nd x in the respective groove of slide block 38 successively to line rail 36;
One to be installed on to the x between line rail 36 to driving mechanism 39 in the groove 301 of pedestal 31 at two x and to be positioned at a left side, right support seat 32, below 33, described x comprises x to nut 3913391 to driving mechanism 39, embed the x of x to nut 3913391 to leading screw 392, x is to main bearing seat 393 and x to from bearing support 394, described x to leading screw 392 two ends respectively by x to main bearing babbitting jig mechanism 40, x embeds x to main bearing seat 393 to from Bearning mechanism 41, x is to from bearing support 394 separately through hole, described x is fixed on left support seat 32 lower surface to nut 391, described motor 35 of advancing is installed on and is positioned at x to the x outside main bearing seat 393 to leading screw 392 one end,
One cylinder 42 to be fixed on left support seat 32 and to be positioned at left support seat 32 outboard end, post rod mechanism 43 one end of described cylinder 42 is connected to cylinder 42, another is installed on the outboard end of right support seat 33 homonymy by socket 44, described post rod mechanism 43 comprises Y shape push rod 45 and union lever 46, this Y shape push rod 45 one end has a slot 451, described union lever 46 one end to be embedded in this slot 451 and is flexibly connected by bolt 452, described union lever 46 the other end embeds in socket 44, on described union lever 46 in X direction on be provided with several pilot holes 461;
Be positioned at described left and right supporting seat 32,33 respective upper end through hole and Bearning mechanism 47 is all installed, inside this left and right supporting seat 32,33, the chuck sheet 48 be connected with Bearning mechanism 47 is all installed, outside the Bearning mechanism 47 being positioned at left support seat 32, described rotating machine 34 is installed.
The present embodiment optical fiber cable is as follows by painted rewinder working process:
The power of payingoff mechanism is provided by a 5KW servomotor, to realize the active unwrapping wire of optical fiber.The power of travel mechanism is also provided by 750W servomotor, the moving around when output shaft of AC servo motor drives payingoff mechanism to complete optical fiber unwrapping wire by resilient coupling and rolling lead screw direct connection, controlling travel mechanism makes fiber reel move forward and backward, and shake when ensureing high speed fibre unwrapping wire is reduced to minimum.Optical fiber laying tension size is provided by dancing device.Dancing device axle is connected, in production process with a pure angular transducer.Dancing device tension force fork drives angle change, and sensor detects the swing of tension force fork, and then controls the rotating speed of retractable cable motor so that automatic synchronization, and makes fiber tension fork be in level all the time, keeps constant tension.
Along production line operation direction, front end is optical fiber cleaning apparatus, after be pressure coating system.The temperature of well heater is regulated by sensor.Optical fiber coloring layer thickness is controlled by mould.The base of fixed mould is a set of, and can accurately locate after the adjustment of central position, ink supply unit pressure is adjustable and show from 0-2.0bar scope.
In order to ensure tinctorial quality during high speed, this production line is furnished with two horizontal UV curing ovens.Curing oven is primarily of compositions such as reflector, body of heater shell, UV fluorescent tube, exhausting systems.After optical fiber coloring, enter this stove immediately and be cured.Solidification carries out when being filled with rare gas element, can realize high speed painted.Above UV curing oven, be furnished with the import blower fan that 2 groups are applicable to UV solidification equipment, his vibration does not affect products production.UV curing oven is adjustable, and ensure that the position of parabolic reflective Lacquer finish focus point is position, optical fiber body operational centre, the diameter focused at light is in the right cylinder of 1mm.Curing oven has reliably safety guard to ensure personal safety and prevent the contaminated optical fiber curing caused bad.Nitrogen protection device can ensure to be contacted with coating oil layer of ink by coated fiber 100% eliminating oxygen molecule in Light Curing.
Take-up and destatic unit and comprise traction wheel, swing arm dancing device, photoelectricity commutation control assembly, Destaticizing device, travel mechanism, take-up mechanism etc.In order to improve wear resisting property, traction wheel surface processes.After optical fiber enters traction wheel, be drive by the friction between optical fiber and traction wheel.Metering is that the pulse sent by the encoder of motor itself counts.The girth of traction wheel is 0.5m, and the meters counting accuracy of fiber lengths is higher, and meters counting accuracy is up to 0.2%.The wire-arranging component structure composition of optical fiber is identical with portable optical fiber active release line component, and be lean on photo-sensor pinpoint, commutation is performed by the encoder of AC servo motor, and position is adjustable, has the features such as winding displacement is neat, accurate.
Because the working speed of the machine is very high, operationally, between optical fiber and guide wheel, easily produce friction, so just easily produce electrostatic.In order to eliminate this electrostatic, on optical fiber before dish, the system of destaticing is installed.This system primarily of high-voltage power supply, destatic rod and destatic the compositions such as shower nozzle.
Electric control system
1 electric parameter
1.1 optical fiber unwrapping wire motors: 5KW panasonic AC servo motor
1.2 optical fiber pay-off rack winding displacement motors: 750W panasonic AC servo motor
1.3 traction electric machines: 750W panasonic AC servo motor
1.4 optical fiber take-up motors: 5KW panasonic AC servo motor
1.5 take-up stand winding displacement motors: 750W panasonic AC servo motor
1.6 curing oven power: 6KW*2 platform
1.7 after-combustion speed: 1500m/min ~ 2300m/min
Colouring speeds: 1500m/min
1.8 fault alarms: auto stop
1.9 mode of operation: operate continuously
2 electric control theories
2.1 electric control theories describe
Panasonic's AC servo drive system that high speed fibre optical cable adopts Japan advanced in the world to produce with painted rewinder, has the advantages such as control accuracy is high, noise is low, efficiency is high, reliable operation; And adopt the S7-300 PC application centralized Control of Siemens, make a whole set of electric control system controls more stable, more reliable.Adopt siemens 10.4 cun of touch-screens, comprise the assemblies such as Dynamic Announce, warning, trend, control strategy, control network communication, the user interface that is friendly is provided, make operation of equipment more intuitively, easier.
This system is made up of the optical fiber part such as line, traction, receipts winding displacement, UV curing oven of setting a raft going.Winding displacement automatic reverse when its key problem in technology is PLC user program and high speed, reduces volume manual intervention.PLC have employed the high siemens S7-300 series of cost performance.Its outstanding performance is in the following aspects: high reliability; Profuse instruction set; Be easy to control; Operate easily; Abundant built-in integrated functionality; Powerful real-time characteristic; Powerful ability to communicate, abundant expansion module; Best adaptability; Directly be connected with performer with sensor; Handiness is comparatively strong, adjusts user program easily.
Tinting machine PLC program according to processing requirement, devises a series of control and protection warning function completely, and its lifting speed program ensure that the strict run-in synchronism in proportion of each motor, does not damage optical fiber to guarantee stable, the reliable running of whole system.
This system has two kinds of working mode selection, and one is operated in colored state, and another kind is operated in after-combustion state.By indicating meter being selected painted/after-combustion.UV curing system and air cooling system are only just devoted oneself to work when colored state, and coating heating system needs depending on technique.All the other Controlling System, no matter under which kind of state, all can put into operation.
When adopting the painted rewinder of above-mentioned optical fiber cable, it achieves the function that three optical fiber can apply simultaneously, and non-interference, stable performance, frame rigidity of the present invention is large, supports complete machine and stablizes, well, the present invention can produce the next size optical fiber of 100km mono-for vibrations and noise; Secondly, it is received winding displacement unit and is provided with a transparent arc protective cover along its circumference and has optical fiber and put to get rid of and beat function, because high-speed production impacts the damage brought to optical fiber connector optical fiber when avoiding production, thus affects quality product.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to spirit of the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (4)
1. the painted rewinder of optical fiber cable, it is characterized in that: comprising: the unwrapping wire framework (1) discharged successively, ink coating framework (2), solidification framework (3), traction framework (4) and take-up framework (5), be provided with at least 2 bottoms in described unwrapping wire framework (1) from top to bottom and the unwrapping wire frame (101) supporting supporting plate (6) is installed, the ink coated frame (201) that at least 2 bottoms are provided with protection dividing plate (7) is provided with from top to bottom in described ink coating framework (2), the solidification frame (301) that at least 2 bottoms are provided with protection dividing plate (7) is provided with from top to bottom in described solidification framework (3), be provided with at least 2 bottoms in described take-up framework (5) from top to bottom and the take-up frame (501) supporting supporting plate (6) is installed, be provided with at least 2 bottoms in described traction framework (4) from top to bottom and the traction frame (401) supporting supporting plate (6) is installed, thus form at least 2 optical-fibre channels from top to bottom, all be provided with for depositing the rafting line unit (8) being wound with optical fiber in described unwrapping wire frame (101), in described solidification frame (301), UV photocuring stove (9) is all installed,
All successively laying tension setter (10) is installed in described ink coated frame (201), static eliminator (11), coating unit (12), described laying tension setter (10) comprises unwrapping wire guide wheel (13) and unwrapping wire dancing wheel (14), described unwrapping wire guide wheel (13) is arranged on ink coated frame (201) by fixed rotating shaft, described unwrapping wire dance wheel (14) linked by a swing arm (15) be arranged on ink coated frame (201) rotating mechanism (16) on, described coating unit (12) comprises ink pond (121) and the ink barrel (122) by pipeline and ink pond (121), described static eliminator (11) is positioned between laying tension setter (10) and coating unit (12),
Traction wheel (17) is installed in described traction frame (401) all successively, takeup tension setter (18) and be positioned at traction wheel (17), guide wheel (19) between takeup tension setter (18), the central shaft of described traction wheel (17) is connected with a traction electric machine, described takeup tension setter (18) comprises take-up guide wheel (20) and take-up dancing wheel (21), described take-up guide wheel (20) is arranged on traction frame (401) by fixed rotating shaft, described take-up dance wheel (21) linked by a swing arm (22) be arranged on traction frame (401) rotating mechanism (23) on, receipts winding displacement unit (24) for receiving optical fiber is all installed in described take-up frame (501), this receives winding displacement unit (24) and is provided with a transparent arc protective cover (25) along its circumference,
Described rafting line unit (8), receive winding displacement unit (24) to include: the pedestal (31) with groove (301), left, right support seat (32, 33), rotating machine (34) and motor of advancing (35), the surface that described pedestal (31) is positioned at groove (301) both sides is fixed with two x to line rail (36), left support seat (32) lower surface both sides are all fixed with an x to slide block (37), right support seat (33) lower surface both sides are all fixed with the 2nd x to slide block (38), described x embeds an x to slide block (37) successively to line rail (36), 2nd x is in the respective groove of slide block (38),
One is positioned at two x is installed on the groove (301) of pedestal (31) to the x between line rail (36) to driving mechanism (39) and is positioned at a left side, right support seat (32, 33) below, described x comprises x to nut (3913391) to driving mechanism (39), embed the x of x to nut (3913391) to leading screw (392), x is to main bearing seat (393) and x to from bearing support (394), described x to leading screw (392) two ends respectively by x to main bearing babbitting jig mechanism (40), x embeds x to main bearing seat (393) to from Bearning mechanism (41), x is to from bearing support (394) separately through hole, described x is fixed on left support seat (32) lower surface to nut (391), described motor of advancing (35) is installed on and is positioned at the x of x to main bearing seat (393) outside to leading screw (392) one end,
One cylinder (42) is fixed on left support seat (32) and goes up and be positioned at left support seat (32) outboard end, post rod mechanism (43) one end of described cylinder (42) is connected to cylinder (42), another is installed on the outboard end of right support seat (33) homonymy by socket (44), described post rod mechanism (43) comprises Y shape push rod (45) and union lever (46), this Y shape push rod (45) one end has a slot (451), described union lever (46) one end is embedded in this slot (451) and is also flexibly connected by bolt (452), described union lever (46) the other end embeds in socket (44), on described union lever (46) in X direction on be provided with several pilot holes (461),
Be positioned at described left and right supporting seat (32,33) respective upper end through hole and Bearning mechanism (47) is all installed, this left and right supporting seat (32,33) inner side is all provided with the chuck sheet (48) be connected with Bearning mechanism (47), and Bearning mechanism (47) outside being positioned at left support seat (32) is provided with described rotating machine (34).
2. the painted rewinder of optical fiber cable according to claim 1, is characterized in that: described static eliminator (11) its be made up of high voltage power generator and discharge electrode.
3. the painted rewinder of optical fiber cable according to claim 1, it is characterized in that: the end face that described unwrapping wire frame (101) is opposing with ink coated frame (201) is provided with front door (27), the end face that described take-up frame (501) is opposing with traction frame (401) is provided with Rear Door (28).
4. the painted rewinder of optical fiber cable according to claim 1, is characterized in that: also comprise an electrical control cubicles (26), this electrical control cubicles (26) is provided with touch-screen (261), function key group (262) and power key (263).
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CN201610788609.9A CN107043225B (en) | 2015-03-19 | 2015-03-19 | High-stability optical fiber coloring device for optical fiber cable |
CN201510121419.7A CN104761157B (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable coloring rewinding machine |
CN201710804788.5A CN108152899B (en) | 2015-03-19 | 2015-03-19 | Colored coating system for fiber optic cables |
CN201710805077.XA CN108152900B (en) | 2015-03-19 | 2015-03-19 | Quick optical fiber coloring device for optical fiber cable |
CN201610790222.7A CN108246574B (en) | 2015-03-19 | 2015-03-19 | Coloring coating system for optical fiber cable |
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CN201510121419.7A CN104761157B (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable coloring rewinding machine |
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CN201610790222.7A Division CN108246574B (en) | 2015-03-19 | 2015-03-19 | Coloring coating system for optical fiber cable |
CN201610788609.9A Division CN107043225B (en) | 2015-03-19 | 2015-03-19 | High-stability optical fiber coloring device for optical fiber cable |
CN201710804788.5A Division CN108152899B (en) | 2015-03-19 | 2015-03-19 | Colored coating system for fiber optic cables |
CN201710805077.XA Division CN108152900B (en) | 2015-03-19 | 2015-03-19 | Quick optical fiber coloring device for optical fiber cable |
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CN104761157A true CN104761157A (en) | 2015-07-08 |
CN104761157B CN104761157B (en) | 2017-10-17 |
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CN201610790222.7A Active CN108246574B (en) | 2015-03-19 | 2015-03-19 | Coloring coating system for optical fiber cable |
CN201710805077.XA Active CN108152900B (en) | 2015-03-19 | 2015-03-19 | Quick optical fiber coloring device for optical fiber cable |
CN201510121419.7A Active CN104761157B (en) | 2015-03-19 | 2015-03-19 | Optical fiber cable coloring rewinding machine |
CN201710804788.5A Active CN108152899B (en) | 2015-03-19 | 2015-03-19 | Colored coating system for fiber optic cables |
CN201610788609.9A Active CN107043225B (en) | 2015-03-19 | 2015-03-19 | High-stability optical fiber coloring device for optical fiber cable |
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CN201610790222.7A Active CN108246574B (en) | 2015-03-19 | 2015-03-19 | Coloring coating system for optical fiber cable |
CN201710805077.XA Active CN108152900B (en) | 2015-03-19 | 2015-03-19 | Quick optical fiber coloring device for optical fiber cable |
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CN201610788609.9A Active CN107043225B (en) | 2015-03-19 | 2015-03-19 | High-stability optical fiber coloring device for optical fiber cable |
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Also Published As
Publication number | Publication date |
---|---|
CN107043225B (en) | 2020-02-21 |
CN108152899A (en) | 2018-06-12 |
CN104761157B (en) | 2017-10-17 |
CN108152900B (en) | 2020-01-07 |
CN108152900A (en) | 2018-06-12 |
CN107043225A (en) | 2017-08-15 |
CN108246574B (en) | 2020-02-07 |
CN108246574A (en) | 2018-07-06 |
CN108152899B (en) | 2020-01-03 |
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