CN104752008B - A kind of thermosetting cable conductor maker and the manufacture method of cable core - Google Patents
A kind of thermosetting cable conductor maker and the manufacture method of cable core Download PDFInfo
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- CN104752008B CN104752008B CN201310731627.XA CN201310731627A CN104752008B CN 104752008 B CN104752008 B CN 104752008B CN 201310731627 A CN201310731627 A CN 201310731627A CN 104752008 B CN104752008 B CN 104752008B
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Abstract
The invention discloses a kind of thermosetting cable conductor maker, this cable core maker includes relatively fit the first molding assembly (1) arranged and the second molding assembly (2), the laminating position of the first molding assembly (1) and the second molding assembly (2) is formed with shaping channel (3), it is provided with on the partial sector of shaping channel (3) and adds hot tank (4), thermosets to be processed and wire (5) are entered shaping channel (3) by the arrival end of shaping channel (3), and be heating and curing by adding hot tank (4) in shaping channel (3), cable core (6) after molding is exported by the port of export of shaping channel (3).The invention also discloses the manufacture method of a kind of thermosetting cable conductor.The thermosetting cable conductor maker of the present invention and the manufacture method of cable core make the making of cable core to be carried out continuously by the first molding assembly and second molding assembly of operating capable of circulation, drastically increase production efficiency.
Description
Technical field
The present invention relates to a kind of cable core maker, particularly relate to a kind of thermosets pressed-core cable cable core system
Make the manufacture method of machine and cable core.
Background technology
Chinese invention patent application case 200910309573.1 discloses a kind of electric wire and produces equipment,
This equipment specifically includes: heart yearn pay off rack, insulation extrusion main frame, bosh, blowing apparatus, print
Word equipment, sheathing main frame, pulling equipment, take-up stand.Putting in order of said modules is put for heart yearn
Coil holder, insulation extrusion main frame, blowing apparatus, sheathing main frame, bosh, blowing apparatus,
Typing equipment, pulling equipment and take-up stand.This equipment drive take-up support to rotate by pulling equipment,
And drag heart yearn by passing the defeated line on insulation extrusion main frame and sheathing main frame on heart yearn pay off rack
Hole is to take-up support motion, and in motor process, insulation extrusion main frame wraps up a layer insulating on heart yearn,
To enter sheathing main frame wrap jacket after cooling, blowing apparatus cooling and drying, subsequently into cooling water
Cooling in groove, then by blowing device, restrictive coating is dried up rear lettering and be wrapped on take-up support.
The said equipment is mainly for the production of existing thermoplastic cable, but the most emerging
The material used in nano friction generator series of products is mostly thermosets, itself and thermoplastic
Almost having contrary characteristic, above-mentioned cable produces equipment and can not directly be suitable for.
Additionally, play an important role in cable production equipment is insulation extrusion main frame, and current being correlated with
Extrusion equipment mostly extruder as disclosed in Chinese utility model patent 200920039766.5 is similar,
Including frame, frame has driving means, drawing-in device, pay-off, chiller, melted dress
Putting and die head, driving means is fixed on one end of pay-off, and chiller is circumferentially fixed to be filled in feeding
Putting, melting plant is at the other end of pay-off, and die head is fixed on the end of melting plant, drives dress
Being set to direct driving motor, melting plant is Melting pump and fusion zone composition, arranges between Melting pump and fusion zone
Having band net, fusion zone is made up of with machine barrel screw rod, and screw clearance is arranged in machine barrel, and direct driving motor is arranged
In the end of screw rod, direct driving motor is identical with the rotating speed of screw rod.
Above-mentioned existing extruder completes work process by screw extruding solid plastics, and if related to
And the thermosets of liquid, the said equipment then cannot be suitable for.Even if the said equipment can be suitable for liquid
The thermosets of state, also due to the heat produced causes the thermosetting material of liquid during advancing
Material solidification, thus it is bonded at above screw rod, cause blocking.
Summary of the invention
It is an object of the invention to provide a kind of simple and direct, convenient, practical thermosetting cable conductor maker
And the manufacture method of cable core.
For achieving the above object, a kind of thermosetting cable conductor maker of the present invention and the making side of cable core
The concrete technical scheme of method is:
A kind of thermosetting cable conductor maker, including the first molding assembly and second arranged of relatively fitting
Molding assembly, the laminating position of the first molding assembly and the second molding assembly is formed with shaping channel, molding
Being provided with on the partial sector of passage and add hot tank, thermosets to be processed and wire are by shaping channel
Arrival end enters shaping channel, and is heating and curing by adding hot tank in shaping channel, the cable core after molding
Exported by the port of export of shaping channel.
Further, the first molding assembly includes the first drive and the first driven pulley, the first drive and
One driven pulley is connected by the first Timing Belt, and the second molding assembly includes the second drive and second driven
Wheel, the second drive and the second driven pulley are connected by the second Timing Belt, and the first Timing Belt and second synchronizes
The part surface of band is fitted setting relatively.
Further, the surface that the first Timing Belt and the second Timing Belt contact is respectively formed with the first molding
Groove and the second forming tank, the first forming tank is relative with the second forming tank combines formation shaping channel, adds hot tank
It is set on the first Timing Belt and the second Timing Belt.
Further, the first forming tank both sides of combining the shaping channel that formed relative with the second forming tank set
It is equipped with support wheel.
Further, the inner surface of the first forming tank and the second forming tank is respectively formed with the concavo-convex knot of micro-nano
Structure.
Further, the first drive and the second drive are oppositely arranged, and form the port of export of shaping channel；
First driven pulley and the second driven pulley are oppositely arranged, and form the arrival end of shaping channel.
Further, the first drive and the second drive are driven by power set respectively, and the first drive leads to
Cross the first Timing Belt drive first driven pulley rotate, the second drive by second Timing Belt drive second from
Wheel rotation.
Further, the first drive is driven by power set, and the first drive drives the second drive to rotate,
First drive drives the first driven pulley to rotate by the first Timing Belt, and the second drive is by the second synchronization
Band drives the second driven pulley to rotate.
Further, the first Timing Belt is provided with regulating wheel, and/or second away from the side of the second Timing Belt
Timing Belt is provided with regulating wheel away from the side of the first Timing Belt.
Further, the arrival end of shaping channel is provided with wire actinobacillus wheel and thermosets holds case.
Further, the port of export of shaping channel is provided with the traction that traction wire moves forward along shaping channel
Device.
Further, the traction apparatus that the port of export of shaping channel is arranged is cable core winding wheel.
A kind of thermosetting cable conductor manufacture method, including: by wire to be processed through by the first molding
The shaping channel that assembly and the laminating of the second molding assembly are formed, and the traction arranged at the shaping channel port of export
Move forward along shaping channel under the drive of device；By thermosets entering from shaping channel to be processed
Mouth end injects in shaping channel, and thermosets moves forward with shaping channel；Thermosets leads to
Being cured on wire when adding hot tank on overmolding passage, it is achieved that the molding of cable core；Cable after molding
Core exports from the port of export of shaping channel.
Further, the pace of wire is consistent with the pace of shaping channel, leading in shaping channel
Line and thermosets geo-stationary.
Further, the traction apparatus that the shaping channel port of export is arranged is cable core winding wheel, goes out from shaping channel
The cable core of mouth end output is wrapped on cable core winding wheel.
The thermosetting cable conductor maker of the present invention and the manufacture method of cable core have the advantage that
1) the thermosetting cable conductor maker of the present invention and the manufacture method of cable core are by operating capable of circulation
The first molding assembly and the second molding assembly the making of cable core can be carried out continuously, be greatly enhanced
Production efficiency, and simple in construction, with low cost, it is possible to production cost be greatly reduced；
2) the first molding assembly in the thermosetting cable conductor maker of the present invention and the manufacture method of cable core
Can be synchronized with the movement with wire and thermosets with the second molding assembly, between such three, just there is no phase
To motion so that thermosets will not separate with wire because of the pulling motion of wire；
3) the thermosetting cable conductor maker of the present invention and the manufacture method of cable core are by the first molding group
Part and the second molding assembly can advance the thermosets of liquid, and overcoming traditional extruder can only profit
Problem by screw extruding solid plastics；
4) the thermosetting cable conductor maker of the present invention and the manufacture method of cable core are by the first molding group
Fitting tightly of part and the second molding assembly, and add the setting of hot tank, can effectively ensure that the molding of cable core
Quality, considerably improves the quality of product.
Accompanying drawing explanation
Fig. 1 is the structural representation of the thermosetting cable conductor maker of the present invention；
Fig. 2 is the assembling schematic diagram of the first molding assembly in Fig. 1 and the second molding assembly；
Fig. 3 is the sectional view of the second Timing Belt in Fig. 1；
Fig. 4 is the combination sectional view of the first Timing Belt in Fig. 1 and the second Timing Belt.
Detailed description of the invention
In order to be better understood by the purpose of the present invention, structure and function, below in conjunction with the accompanying drawings, to the present invention
A kind of thermosetting cable conductor maker do further detailed description.
As shown in Figures 1 to 4, the thermosetting cable conductor maker of the present invention includes setting of relatively fitting
The first molding assembly 1 and the second molding assembly 2, wherein, the first molding assembly 1 and the second molding group
The laminating position of part 2 is formed with shaping channel 3, the partial sector of shaping channel 3 is provided with and adds hot tank
4, after thermosets to be processed and wire 5 enter shaping channel 3, by shaping channel 3
Add hot tank 4 to be heating and curing, to realize the molding of cable core 6.
Specifically, as in figure 2 it is shown, the first molding assembly 1 in the present invention includes the first drive
101 and first driven pulley 102, the first drive 101 and the first driven pulley 102 are by the first Timing Belt
103 connect, and the first drive 101 drives the first driven pulley 102 to rotate by the first Timing Belt 103；
Second molding assembly 2 includes the second drive 201 and the second driven pulley 202, the second drive 201 He
Second driven pulley 202 is connected by the second Timing Belt 203, and the second drive 201 is by the second synchronization
Band 203 drive the second driven pulley 202 rotates.Additionally, the first Timing Belt in the first molding assembly 1
103 fit settings relative with the part surface of the second Timing Belt 203 in the second molding assembly 2.
Further, as shown in Figure 3 and Figure 4, the first Timing Belt 103 and the second Timing Belt in the present invention
The first forming tank 31 and the second forming tank 32, the first molding it is respectively formed with on 203 surfaces contacted
Combine relative with the second forming tank 32 of groove 31 forms shaping channel 3.Additionally, in the present embodiment, heating
Case 4 is for being set on the first Timing Belt 13 and the second Timing Belt 23.
Further, as depicted in figs. 1 and 2, the first driven pulley 102 and the second driven pulley in the present invention
202 are oppositely arranged, to form the arrival end of shaping channel 3, and the first drive 101 and the second transmission
Wheel 201 is oppositely arranged, to form the port of export of shaping channel 3.Thermosets to be processed and wire
5 are entered shaping channel 3 by the arrival end of shaping channel 3, are added by the hot tank 4 that adds on shaping channel 3
After heat cure, the cable core 6 of molding is exported by the port of export of shaping channel 3.
Further, as it is shown in figure 1, be provided with wire actinobacillus wheel 7 and heat at the arrival end of shaping channel 3
Thermoset material holds case 8, and wherein, wire actinobacillus wheel 7 is for the supply of wire 5 to be processed, thermosetting
Property material holds case 8 then for the supply of thermosets to be processed.It should be noted that in the present invention
Thermosets can be existing any thermosets, if its material of PDMS(can be phenolic aldehyde
Resin, Lauxite, melmac, unsaturated polyester resin, epoxy resin, organic siliconresin,
Polyurethane etc.).
Further, as it is shown in figure 1, the port of export of shaping channel 3 be provided with traction wire 5 along molding lead to
The traction apparatus that road 3 moves forward.In the present embodiment, traction apparatus is cable core winding wheel 9, and cable core twines
Around wheel 9 for being wound around the cable core 6 machined, in order to carry out follow-up processing.As when needing to process three
During the cable of Rotating fields, electrode layer, screen layer can be wound around in the outside of cable core 6 successively or be directly wound around energy
Enough serve as the screen layer of electrode layer；And when needing the cable processing four-layer structure, can be outside cable core 6
Side is wound around high polymer layer, electrode layer, screen layer etc. successively.The most just can be upper outer exhausted by processing
Final cable is formed after edge layer.It should be noted that the cable core winding wheel 9 in the present embodiment can be by outward
If power set (not shown) drive, such as motor.
Below in conjunction with the accompanying drawings the manufacture method of the cable core of the present invention is briefly described:
First, the wire 5 on wire actinobacillus wheel 7 and thermosets hold the thermosets in case 8
Entered into by the arrival end of the shaping channel 3 formed with the second driven pulley 202 at the first driven pulley 102
In type passage 3, under the traction of the cable core winding wheel 9 that wire 5 is arranged below along shaping channel 3 forward
Motion, and the first Timing Belt 103 bonded to each other and the second Timing Belt 203 also can be at the first drives
101 and second drive 201 drive under travel forward (as shown in fig. 1).Thus, wire 5
With thermosets will together with move forward, it is preferred that wire 5 advance speed Tong Bu with first
Consistent with the speed that the second Timing Belt 203 advances with 103, in order to make the heat being injected in shaping channel 3
Thermoset material and wire 5 geo-stationary, strengthen molding effect.And the injection rate of thermosets is fitted
Join wire 5 and the pace of first Timing Belt the 103, second Timing Belt 203.
Secondly, the hot tank 4 that adds on shaping channel 3 is set as the steady temperature of preliminary election, works as thermosetting material
When material and wire 5 are by adding hot tank 4, heat will be delivered to the first Timing Belt 103 and the by air
On two Timing Belts 203, then it is delivered in thermosets.Thus, thermosets starts solidification,
And when thermosets and wire 5 leave and add hot tank 4, thermosets is the most cured completely, thus
Achieve the molding of cable core 6.
Finally, the cable core 6 after molding is by being formed at the first drive 101 and the second drive 201
The port of export output of shaping channel 3, and it is wound around collection by cable core winding wheel 9, and the first Timing Belt 103
Then can continue to follow under the drive of the first drive 101 and the second drive 201 with the second Timing Belt 203
Ring operates, to reach quantity-produced purpose.
It should be noted that the first drive 101 in the present invention and the second drive 201 can respectively by
The power set (not shown) of peripheral hardware drives；Or, the first drive 101 or the second drive
In 201 one is driven by the power set (not shown) of peripheral hardware, and the first drive 101 and the
Two drives 201 then can be cooperated setting by structures such as two meshed gears, thus by wherein
One (first drive 101 or the second drive 201) drive other (second drive
201 or first drive 101) rotate, to realize the cycle operation of equipment.
Further, as depicted in figs. 1 and 2, the first Timing Belt 103 in the present invention synchronizes away from second
Side with 203 is provided with regulating wheel 10, and/or the second Timing Belt 203 is away from the first Timing Belt 103
Side be provided with regulating wheel 10, regulating wheel 10 can be used for making the first Timing Belt 103 and the second Timing Belt
203 keep enough tension force, in order to the first Timing Belt 103 and the separation of the second Timing Belt 203 and knot
Close.
Further, as depicted in figs. 1 and 2, being synchronized by the first Timing Belt 103 and second in the present invention
With the first forming tank 31 shaping channel 3 that combine formation relative with the second forming tank 32 on 203 two
Side is provided with support wheel 11, supports wheel 11 and can ensure that the first Timing Belt 103 and the second Timing Belt 203 paste
The compactness closed, to ensure the molding effect of cable core 6.Wherein, the support in the present invention wheel 11 can between
Every or positioned opposite.
Further, as it is shown in figure 1, the thermosetting cable conductor maker of the present invention is also provided with machine
Case 12.Wherein, thermosets holds case 8 and adds hot tank 4 and can be directly anchored on cabinet 12, and
Thermosets holds case 8 and is preferably fixed to one end of cabinet 12；First drive 101 and first from
Driving wheel the 102, second drive 201 and the second driven pulley 202 can be fixed on cabinet 12 by rotating shaft；
Wire actinobacillus wheel 7 can be fixed on and hold on the ground of case 8 near thermosets, and cable core winding wheel 9 can
It is held away from thermosets to hold on the ground of case 8.
It is moreover observed that, the shape of the shaping channel 3 in the present invention is not limited in Fig. 4 institute
The circle shown, according to actual needs, its shape can be arranged flexibly, as square, oval etc..And,
The inner surface of shaping channel 3 also can carry out special setting, as formed concaveconvex structure etc., in order to make
Also specific micro-nano concaveconvex structure is correspondingly formed on the outer surface of the cable core 6 after molding, so that cable
Triboelectricity effect more preferable.
By specific embodiment the present invention done above further describe it should be understood that, this
In concrete description, should not be construed as the restriction to the spirit and scope of the invention, common in this area
The various amendments that above-described embodiment is made by technical staff after reading this specification, broadly fall into institute of the present invention
The scope of protection.
Claims (15)
1. a thermosetting cable conductor maker, it is characterised in that including relatively fitting the arranged
One molding assembly (1) and the second molding assembly (2), the first molding assembly (1) and the second molding group
The laminating position of part (2) is formed with shaping channel (3), and the partial sector of shaping channel (3) sets
It is equipped with and adds hot tank (4), thermosets to be processed and wire (5) entering by shaping channel (3)
Mouthful end enters shaping channel (3), and is heating and curing by adding hot tank (4) in shaping channel (3),
Cable core (6) after molding is exported by the port of export of shaping channel (3).
Thermosetting cable conductor maker the most according to claim 1, it is characterised in that first
Molding assembly (1) includes the first drive (101) and the first driven pulley (102), the first drive
(101) and the first driven pulley (102) is connected by the first Timing Belt (103), the second molding assembly
(2) include the second drive (201) and the second driven pulley (202), the second drive (201) and
Second driven pulley (202) is connected by the second Timing Belt (203), the first Timing Belt (103) and the
The part surface of two Timing Belts (203) is fitted setting relatively.
Thermosetting cable conductor maker the most according to claim 2, it is characterised in that first
It is respectively formed with the first forming tank on the surface that Timing Belt (103) and the second Timing Belt (203) contact
(31) and the second forming tank (32), the first forming tank (31) is relative with the second forming tank (32) to be tied
Close and form shaping channel (3), add hot tank (4) and be set in the first Timing Belt (103) and the second synchronization
On band (203).
Thermosetting cable conductor maker the most according to claim 3, it is characterised in that by
One forming tank (31) both sides that combine the shaping channel (3) that formed relative with the second forming tank (32)
It is provided with support wheel (11).
Thermosetting cable conductor maker the most according to claim 3, it is characterised in that first
Micro-nano concaveconvex structure is formed respectively on the inner surface of forming tank (31) and the second forming tank (32).
Thermosetting cable conductor maker the most according to claim 2, it is characterised in that first
Drive (101) is oppositely arranged with the second drive (201), forms the outlet of shaping channel (3)
End；First driven pulley (102) and the second driven pulley (202) are oppositely arranged, and form shaping channel (3)
Arrival end.
Thermosetting cable conductor maker the most according to claim 6, it is characterised in that first
Drive (101) and the second drive (201) are driven by power set respectively, the first drive (101)
The first driven pulley (102) is driven to rotate by the first Timing Belt (103), the second drive (201)
The second driven pulley (202) is driven to rotate by the second Timing Belt (203).
Thermosetting cable conductor maker the most according to claim 6, it is characterised in that first
Drive (101) is driven by power set, and the first drive (101) drives the second drive (201)
Rotating, the first drive (101) drives the first driven pulley (102) by the first Timing Belt (103)
Rotating, the second drive (201) drives the second driven pulley (202) by the second Timing Belt (203)
Rotate.
9. according to the thermosetting cable conductor maker described in claim 7 or 8, it is characterised in that
First Timing Belt (103) is provided with regulating wheel (10) away from the side of the second Timing Belt (203), and
/ or the second Timing Belt (203) side of the first Timing Belt (103) is provided with regulating wheel (10).
Thermosetting cable conductor maker the most according to claim 1, it is characterised in that molding
The arrival end of passage (3) is provided with wire actinobacillus wheel (7) and thermosets holds case (8).
11. thermosetting cable conductor makers according to claim 1, it is characterised in that molding
The port of export of passage (3) is provided with the traction that traction wire (5) moves forward along shaping channel (3)
Device.
12. thermosetting cable conductor makers according to claim 11, it is characterised in that become
The traction apparatus that the port of export of type passage (3) is arranged is cable core winding wheel (9).
13. 1 kinds of thermosetting cable conductor manufacture methods, it is characterised in that including:
By wire (5) to be processed through by the first molding assembly (1) and the second molding assembly (2)
The shaping channel (3) that laminating is formed, and the band of the traction apparatus arranged at shaping channel (3) port of export
Move forward along shaping channel (3) under Dong；
Thermosets to be processed is injected shaping channel (3) from the arrival end of shaping channel (3),
Thermosets moves forward with shaping channel (3)；
Thermosets is by being cured in wire (5) on shaping channel (3) when adding hot tank (4)
On, it is achieved that the molding of cable core (6)；
Cable core (6) after molding exports from the port of export of shaping channel (3).
14. thermosetting cable conductor manufacture methods according to claim 13, it is characterised in that
The pace of wire (5) is consistent with the pace of shaping channel (3), in shaping channel (3)
Wire (5) and thermosets geo-stationary.
15. thermosetting cable conductor manufacture methods according to claim 13, it is characterised in that
The traction apparatus that shaping channel (3) port of export is arranged is cable core winding wheel (9), from shaping channel (3)
The cable core (6) of port of export output is wrapped on cable core winding wheel (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731627.XA CN104752008B (en) | 2013-12-26 | 2013-12-26 | A kind of thermosetting cable conductor maker and the manufacture method of cable core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310731627.XA CN104752008B (en) | 2013-12-26 | 2013-12-26 | A kind of thermosetting cable conductor maker and the manufacture method of cable core |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104752008A CN104752008A (en) | 2015-07-01 |
| CN104752008B true CN104752008B (en) | 2016-10-19 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104900347B (en) * | 2015-07-06 | 2016-08-24 | 天津六〇九电缆有限公司 | A kind of cable multiply conductor or cable core expansion glue fill system and the fill method of blocking water |
| CN106229084B (en) * | 2016-09-19 | 2017-12-12 | 深圳金信诺高新技术股份有限公司 | A kind of tensioning apparatus and lapping device for radio frequency coaxial-cable production |
| CN106584721B (en) * | 2016-12-22 | 2019-08-13 | 苏州振瑞昌材料科技有限公司 | One kind is heating and curing device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4381208A (en) * | 1978-08-15 | 1983-04-26 | Lucas Industries Limited | Method of making a ribbon cable |
| JP3010576B2 (en) * | 1994-05-09 | 2000-02-21 | 三菱電線工業株式会社 | Self-supporting cable manufacturing apparatus and manufacturing method |
| CN201191537Y (en) * | 2008-10-06 | 2009-02-04 | 北京亨通斯博通讯科技有限公司 | Novel cable stuffing mold |
| CN102063967A (en) * | 2009-11-11 | 2011-05-18 | 威海市泓淋电线电缆有限公司 | Electric wire and cable production equipment |
| CN203103024U (en) * | 2012-12-31 | 2013-07-31 | 上海斯麟特种设备工程有限公司 | Manufacturing device for rotation curved-surface interlocking armored cable |
| CN103093897B (en) * | 2013-02-05 | 2016-04-20 | 国家电网公司 | A kind of manufacture method of cable core |
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