CN104752007A - Nude/armored cable surface painting equipment - Google Patents
Nude/armored cable surface painting equipment Download PDFInfo
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- CN104752007A CN104752007A CN201510162488.2A CN201510162488A CN104752007A CN 104752007 A CN104752007 A CN 104752007A CN 201510162488 A CN201510162488 A CN 201510162488A CN 104752007 A CN104752007 A CN 104752007A
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Abstract
The invention discloses nude/armored cable surface painting equipment. According to the arrangement, a to-be-processed cable discharged by a driven pay-off rack sequentially passes through a paint tank, a recovery tank, a drying pipeline, a well roller 1, an ink-jet printer, a meter counting roller and a well roller 2, then is subjected to surface painting and drying and finally took up by a driving tack-up rack. The paint tank is provided with a temperature control device and a stirring device and solves the problems such as poor painting effect caused by environment changes during painting; the drying pipeline employees stream heating and electric heating manners to perform complementary heating, superficial blowing, scraping and the like to evenly paint the cable surface, thus paint drying effect is ensured, production efficiency is increased, environmental pollution and waste is eliminated during painting, and production cost is lowered; by the aid of the ink-jet device added on the production line, the cable surface printing and ink jet are formed at one time so as to save production time, increase production efficiency and lower production cost.
Description
Technical field
The present invention relates to open armoring cable surface device for painting in electric wire manufacture field, be specifically related to for steel wire open armoring cable surface painting equipment.
Background technology
Painting process is one important procedure that steel wire open armoring cable is produced, and japanning is that steel wire open armoring cable outer layer is oxidized, corrosion in order to effectively prevent, thus guarantee steel wire open armoring layer is useful life, has ensured the useful life of cable.
Cable after pay off rack through paint spraying section and then through drying pipeline, dry after cable through meter counter, take-up sabot.The japanning carrying out cable through such a production process is produced.
Cable belongs to work continuously and expose and carries out application in atmosphere in actual production, after adopting spray gun to carry out spraying, whole equipment leading portion position all can adhere to paint, secondly accompany in paint toluene as diluent in process of production workshop all by the paint particle after diluting, particularly in summer, due to the rising of temperature, the volatilization of diluent is faster, and the injury so in process of production for human body is comparatively large, wastes larger.
The patent No. 200920038472.0 discloses a kind of continuous painting device, if directly paint oven dry after employing carries out establishment armouring continuously, after cable braid, diameter is walked around in the middle of lower tumbler group and upper block group and is added with drying pipeline in process of production, cable repeated multiple timesly can carry out drying pipeline dries, the layout of finishing equipment is carried out in the need duty enough large space of this japanning mode in the process of producing, and every root cable has corresponding bending radius, if guide wheel arranges too small, the cable that then can not meet the thick external diameter in heavy in section is produced, add the drying rate of painting slower, drying pipeline equipment is enough high, like this drying effect could be met, repeatedly through upper lower tumbler after next cable japanning, for the surface that the original coating in steel wire braid surface is very thin, repeatedly through the friction of introduction under the effect of production process pulling force, and be easy to when surperficial Wet Paint be rubbed.Will reduce for braiding armour japanning effect.
The patent No. 201220014832.5 discloses cable device for painting, this patent in lacquering process only as an independent coating apparatus, there is following shortcoming: one, after japanning, also need the independent identification tag carrying out cable surface again to turn over production, production efficiency is low, secondly easily causing scratching of cable sheath surface paint when again turning over spray printing, causing coming off.The temperature of two, painting in lacquering process cannot be controlled, because the best adhesion of paint has much relations with the temperature of painting when producing, easily cause when temperature is too low paint be separated with diluent, incompatible, japanning after cable sheath surface paint fall slag, paint and steel wire completely not fixation phenomenon occur.Three, accompany toluene in paint production as diluent, when summer temperature is too high, diluent volatilization is accelerated, and is all paint particle in air, and paints concentration increase, and after impact japanning, the aesthetic measure on cable wire surface, causes cost increase.Four, after paint tank due to paint naturally droop will cause hang hang down, wool cylinder is used to carry out removing sagging paint, heavy in section core after the upper warp of wool cylinder because cable weight is overweight, all wiped with the one side of wool cylinder joint, the effect of even cable surface paint can not be played.Five, easy low dust in paint tank, causes in paint and has impurity, impact japanning effect.
Current coating apparatus is all that paint tank does not carry out adding a cover process, causes the volatilization of paint to accelerate, easily falls into the foreign material such as dust in paint tank, secondly the temperature in paint tank is uncontrollable, with variation of ambient temperature, so directly cause the effect that cable surface is painted, quality cannot be guaranteed.Also need the production carrying out separately cable surface identification tag after japanning, production efficiency is low, and production cost is higher; Adopt direct japanning after carrying out establishment armouring continuously to dry production equipment and there is certain limitation, the production of serial cable can not be met, repeatedly passed through wire carrier easily to cause being easy to when surperficial Wet Paint be rubbed, and equipment occupation space is excessive, larger to operating personnel's actual bodily harm.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the invention provides a kind of open armoring cable surface coating apparatus, has efficient, environmental protection, convenience, energy-conservation and effective effect ensureing to paint.
Technical scheme: a kind of open armoring cable surface coating apparatus, comprises passive pay off rack, paint tank, accumulator tank, drying pipeline, well is taken turns, ink jet numbering machine, note rice device and initiatively take-up stand; Described passive pay off rack releases pending cable, and described cable through paint tank, accumulator tank, drying pipeline, well wheel, ink jet numbering machine, note rice device, well wheel, carries out finish coatings and dries, carrying out take-up finally by active take-up stand successively;
The outside two ends of described paint tank are provided with and ensure that cable does not depart from the well wheel of paint tank, be provided with the well-mixed mixing plant of paint with diluent in described paint tank, heating apparatus is equipped with in bottom in described paint tank, and described heating apparatus is connected with the attemperating unit outside paint tank;
Described accumulator tank is tilting, and the junction of described accumulator tank and paint tank is provided with scrapes die, is provided with blowning installation and crosses wire carrier in described accumulator tank, and described blowing device adopts annular to blow afloat;
The two ends of described drying pipeline are provided with sealing air exhausting device, described drying pipeline are equipped with attemperating unit, check window and air blast.
As optimization: be also provided with paint in described paint tank and reclaim valve.
As optimization: the two ends of described paint tank inside are respectively provided with 1 mixing plant.
As optimization: the bottom device in described paint tank is pipe method distribution heating.
As optimization: the warming pipeline series connection attemperating unit in described paint tank.
As optimization: the angle of inclination of described accumulator tank is 15 ° ~ 50 °.
As optimization: device blowning installation in described accumulator tank.
As optimization: described paint tank is provided with paint tank top cover, described accumulator tank is provided with accumulator tank lid.
As optimization: be provided with in described paint tank and guarantee that cable immerses the wire carrier excessively of paint completely in paint tank, be equipped with wire carrier in described accumulator tank and drying pipeline.
As optimization: be provided with in described drying pipeline 2 attemperating units, 2 check window, 2 air blasts and 2 exhaust outlets.
As optimization: increase typing equipment after described coating apparatus drying pipeline.
Beneficial effect: the present invention core is directly immersed from paint liquid tank through later by solve due to spray cause paint volatilization, waste, injury that human body is caused; Phenomenon occurs to increase attemperating unit in paint tank, japanning that agitating device causes due to the change of environment when solving japanning is bad etc.; Drying pipeline adopts Steam Heating and Electric heating to carry out complementation heating, surface air blowing and scrape mould etc. cable surface is painted evenly, ensure that the drying effect of paint, improves production efficiency; The devices such as drying pipeline two ends increase airtight air exhausting device, paint tank is added a cover, accumulator tank is added a cover solve environmental pollution in lacquering process and waste, cut the waste, reduce production cost; Production line increases jet printing appts makes cable surface japanning, the one-shot forming of spray printing identification tag, saves the production time, enhances productivity, reduce production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the concrete structure schematic diagram of paint tank of the present invention;
Fig. 3 is the concrete structure schematic diagram of accumulator tank of the present invention;
Fig. 4 is the concrete structure schematic diagram of drying pipeline of the present invention.
Embodiment
Below in conjunction with specific embodiment, the invention will be further described.
Embodiment
As shown in Figure 1, a kind of open armoring cable surface coating apparatus, comprises passive pay off rack 1, paint tank 2, accumulator tank 3, drying pipeline 4, well wheel 5,8, ink jet numbering machine 6, note rice device 7 and initiatively take-up stand 9; Described passive pay off rack 1 releases pending cable, described cable is successively through paint tank 2, accumulator tank 3, drying pipeline 4, well wheel 5, ink jet numbering machine 6, note rice device 7, well wheel 8, carry out finish coatings and dry, carrying out take-up finally by active take-up stand 9.
Be paint tank 2 as shown in Figure 2: for depositing the paint mixed.The outside two ends of paint tank 2 are provided with well wheel 21, ensure that cable does not depart from paint tank in the process of producing.In paint tank 2 two end device mixing plants carry out painting with diluent fully mix and guarantee to paint in long-time production process precipitate, the phenomenon such as condensation occurs.Be provided with wire carrier 23 in paint tank 2, guaranteed that cable immersed paint completely in paint tank.Heating apparatus 24 is equipped with in bottom in described paint tank 2, distributes heat in pipe method, ensures the temperature-controllable of paint in normal productive process in paint tank, and is heated evenly when guaranteeing the paint heating in paint tank.Heating apparatus 24 is connected with the attemperating unit 25 outside paint tank 2, and attemperating unit 25 is for carrying out checking and the setting of heating-up temperature of heating-up temperature.Also be provided with paint in paint tank 2 and reclaim valve 26.Paint tank 2 is provided with paint tank top cover 27, reduce the volatilization of paint and the rapid diffusion of the rear gas of volatilization, prevent from causing japanning effect to reduce in foreign material or the low paint tank of dust in process of production, make to be hinged can open be convenient to threading in production process, check production status, the interpolation of paint thinner.
Be accumulator tank 3 as shown in Figure 3, described accumulator tank 3 is tilting, and angle of inclination is 15 ° ~ 50 °, after being convenient to scraping blade and blowing in excess paint flow oil return paint bath.Accumulator tank 3 is provided with the junction of paint tank 2 and scrapes die 31, scrape the special soft abrasion-resistant material of die 31 to be made into, should avoid in operation occurring because mould causes the damage of cable surface braided steel wire and should be wiped off by the too much paint of cable surface or lower end in time and prevent hanging vertical phenomenon.Be provided with blowing device 32 in accumulator tank and cross wire carrier 33.Blowing device 32 adopts annular to blow afloat, and the paint existed the paint of cable surface and the paint between steel wire braid and internal layer and cable surface drips and carries out homogenizing, ensures the even of cable surface japanning.Cross wire carrier 33 and adopt the paint that not easily bonds, carry out polishing.Accumulator tank 3 is provided with accumulator tank lid 34, avoids causing in the process blown afloat painting splashes, and lid makes to be hinged to open to be convenient to threading in production process, to check production status.
Be drying pipeline 4 as shown in Figure 4, drying pipeline 4 adopts Steam Heating and electric heating two kinds of modes, two ends are with sealing air exhausting device 41, ensure that cable is being dried through piping rear surface, pipeline tapping size is detachable, size according to the outside diameter of cable can be changed, and ensures that whole pipeline is in the state of sealing substantially.When adopting Steam Heating mode, heat delivery that external Steam Heating sheet produces by air blast 44 can be adopted in pipe interior, pipe interior is needed discharge in time by the cable surface paint volatile matter of drying, and should increase seal air exhausting device 41 in pipe ends.In order to ensure ducted temperature equalization, when adopting Electric heating, pipe ends carries out temperature-compensating electric heating equipment attemperating unit 42, checks the temperature of pipe interior and the equipment of heating-up temperature in time, guarantee speed and the effect of oven dry, prevent the too high cable core that causes of Yin Wendu from damaging.Ductedly check window 43, the threading of cable and the cleaning of inner guide pulley surface when being convenient to produce can be opened.Arrange below whole pipeline in support and pipeline and be provided with wire carrier 33, pipeline external is enclosed with heat-insulation layer, ensures that internal temperature does not scatter and disappear.In described drying pipeline 4, attemperating unit 42 is 2, checks that window 43 is 2, air blast 44 is 2.
In Fig. 1; well wheel 5 and meter counter 7 are equipped with in the two ends of ink jet numbering machine 6; to ensure in cable production process core through ink jet numbering machine 6 shower nozzle be horizontal plateau; guarantee the attractive in appearance, complete of cable surface identification tag; and carry out the confirmation of production length in time; ink jet numbering machine 6 is connected with meter counter 7; junction adopts synchronizer to give signal; ensure that the accuracy of cable spray printing information; and ink jet numbering machine 6 also stops after shutting down according to production status complete machine thereupon; not causing surperficial lettering bad because shutting down in production, enhancing productivity, ensureing the quality of cable.Take-up stand 9 is active take-up stand, for during production process, the motion of core provides power, saves proprietary pulling equipment.
Cable of the present invention in process of production, for horizontal is produced, cable, from pay off rack unwrapping wire, enters paint tank by well wheel, attemperating unit is had in paint tank, can set temperature voluntarily, and temperature-visualized, be furnished with wire carrier in paint tank, guarantee that cable immerses completely in paint in paint tank, on paint tank, increase lid, reduce the volatilization of paint, and guarantee the degree of purity that paints in process of production.And then accumulator tank is had after paint tank, accumulator tank and paint tank junction increase scrapes die, blowing device is increased in accumulator tank, will avoid cable after paint tank, cause hanging vertical phenomenon like this to occur, and blowing device is evenly blown to cable surrounding, ensure that cable japanning rear surface is even, and increase lid on accumulator tank, avoid causing painting splashes in the process blown afloat.After accumulator tank, and then enter drying pipeline, drying pipeline adopts electric heating and Steam Heating to carry out complementation to meet ducted temperature.Drying pipeline through later, through meter counter and adapted synchronizer be connected with ink jet numbering machine, complete that the identification tag of cable surface is disposable online to be completed.
The present invention core is directly immersed from paint liquid tank through later by solve due to spray cause paint volatilization, waste, injury that human body is caused; Phenomenon occurs to increase attemperating unit in paint tank, japanning that agitating device causes due to the change of environment when solving japanning is bad etc.; Drying pipeline adopts Steam Heating and Electric heating to carry out complementation heating, surface air blowing and scrape mould etc. cable surface is painted evenly, ensure that the drying effect of paint, improves production efficiency; The devices such as drying pipeline two ends increase airtight air exhausting device, paint tank is added a cover, accumulator tank is added a cover solve environmental pollution in lacquering process and waste, cut the waste, reduce production cost; Production line increases jet printing appts makes cable surface japanning, the one-shot forming of spray printing identification tag, saves the production time, enhances productivity, reduce production cost.
For those skilled in the art, under the premise without departing from the principles of the invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (8)
1. an open armoring cable surface coating apparatus, is characterized in that: comprise passive pay off rack (1), paint tank (2), accumulator tank (3), drying pipeline (4), well wheel (5,8), ink jet numbering machine (6), note rice device (7) and initiatively take-up stand (9); Described passive pay off rack (1) releases pending cable, described cable is successively through paint tank (2), accumulator tank (3), drying pipeline (4), well wheel (5), ink jet numbering machine (6), note rice device (7) and well wheel (8), carry out finish coatings and dry, carrying out take-up finally by active take-up stand (9);
The outside two ends of described paint tank (2) are provided with and ensure that cable does not depart from well wheel (21) of paint tank, be provided with the well-mixed mixing plant (22) of paint with diluent in described paint tank (2), heating apparatus (24) is equipped with in bottom in described paint tank (2), and described heating apparatus (24) is connected with paint tank (2) attemperating unit outward (25);
Described accumulator tank (3) is tilting, and described accumulator tank (3) is provided with the junction of paint tank (2) and scrapes die (31), is provided with blowing device (32) and crosses wire carrier (33) in described accumulator tank, and described blowing device (32) adopts annular to blow afloat;
The two ends of described drying pipeline (4) are provided with sealing air exhausting device (41), described drying pipeline (4) are equipped with attemperating unit (42), check window (43) and air blast (44).
2. open armoring cable surface coating apparatus according to claim 1, is characterized in that: be also provided with paint in described paint tank (2) and reclaim valve (26).
3. open armoring cable surface coating apparatus according to claim 1, is characterized in that: the two ends of described paint tank (2) inside are respectively provided with 1 mixing plant (22).
4. open armoring cable surface coating apparatus according to claim 1, is characterized in that: the heating apparatus (24) of the bottom in described paint tank (2) distributes in pipe method and heats.
5. open armoring cable surface coating apparatus according to claim 1, is characterized in that: the angle of inclination of described accumulator tank (3) is 15 ° ~ 50 °.
6. open armoring cable surface coating apparatus according to claim 1, it is characterized in that: described paint tank (2) is provided with paint tank top cover (27), described accumulator tank (3) is provided with accumulator tank lid (34).
7. open armoring cable surface coating apparatus according to claim 1, it is characterized in that: be provided with in described paint tank (2) and guarantee that cable immerses the wire carrier (23) excessively of paint completely in paint tank, in described accumulator tank (3) and drying pipeline (4), be equipped with wire carrier (33).
8. open armoring cable surface coating apparatus according to claim 1, is characterized in that: be provided with in described drying pipeline (4) 2 attemperating units (42), 2 check window (43) and 2 air blasts (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510162488.2A CN104752007A (en) | 2015-04-08 | 2015-04-08 | Nude/armored cable surface painting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510162488.2A CN104752007A (en) | 2015-04-08 | 2015-04-08 | Nude/armored cable surface painting equipment |
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| CN104752007A true CN104752007A (en) | 2015-07-01 |
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| CN201510162488.2A Pending CN104752007A (en) | 2015-04-08 | 2015-04-08 | Nude/armored cable surface painting equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105150683A (en) * | 2015-08-31 | 2015-12-16 | 芜湖顺成电子有限公司 | Cable surface inkjet-coding device |
| CN106229094A (en) * | 2016-10-08 | 2016-12-14 | 江苏亨通电子线缆科技有限公司 | A kind of water trap produced for high speed wire |
| CN107705927A (en) * | 2017-11-16 | 2018-02-16 | 湖州市练市聚丰线缆厂 | A kind of enamelled wire painting device |
| CN109509590A (en) * | 2018-12-24 | 2019-03-22 | 上海申远高温线有限公司 | A kind of dedicated unit of silicone rubber for cable wet process powder coating |
| CN109607319A (en) * | 2018-12-28 | 2019-04-12 | 芜湖楚江合金铜材有限公司 | A kind of production round wires do not shut down continuous offline production equipment |
| CN109876978A (en) * | 2018-12-29 | 2019-06-14 | 金华八达集团有限公司科技信息分公司 | A kind of anti-block cable spray equipment |
| CN111755177A (en) * | 2020-07-31 | 2020-10-09 | 晶锋集团股份有限公司 | Enamelling machine for cable production |
| CN112309636A (en) * | 2020-10-26 | 2021-02-02 | 衡阳市捷讯实业有限公司 | A well core line crosses oily device for wire and cable production |
| CN112309627A (en) * | 2020-07-14 | 2021-02-02 | 东莞市中振新能源科技有限公司 | Flame-retardant silica gel texture wire, processing equipment and processing method thereof |
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| CN105150683A (en) * | 2015-08-31 | 2015-12-16 | 芜湖顺成电子有限公司 | Cable surface inkjet-coding device |
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| CN109607319B (en) * | 2018-12-28 | 2021-06-01 | 芜湖楚江合金铜材有限公司 | Production circular line continuous production equipment without stopping machine |
| CN109876978A (en) * | 2018-12-29 | 2019-06-14 | 金华八达集团有限公司科技信息分公司 | A kind of anti-block cable spray equipment |
| CN109876978B (en) * | 2018-12-29 | 2020-10-20 | 金华八达集团有限公司科技信息分公司 | Prevent blockking up cable spraying device |
| CN112309627A (en) * | 2020-07-14 | 2021-02-02 | 东莞市中振新能源科技有限公司 | Flame-retardant silica gel texture wire, processing equipment and processing method thereof |
| CN111755177A (en) * | 2020-07-31 | 2020-10-09 | 晶锋集团股份有限公司 | Enamelling machine for cable production |
| CN111755177B (en) * | 2020-07-31 | 2021-11-16 | 晶锋集团股份有限公司 | Enamelling machine for cable production |
| CN112309636A (en) * | 2020-10-26 | 2021-02-02 | 衡阳市捷讯实业有限公司 | A well core line crosses oily device for wire and cable production |
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Application publication date: 20150701 |