CN104747025B - A kind of door panel structure of Plug Door of High-speed Train - Google Patents
A kind of door panel structure of Plug Door of High-speed Train Download PDFInfo
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- CN104747025B CN104747025B CN201510129076.9A CN201510129076A CN104747025B CN 104747025 B CN104747025 B CN 104747025B CN 201510129076 A CN201510129076 A CN 201510129076A CN 104747025 B CN104747025 B CN 104747025B
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Abstract
The present invention relates to the stopping sliding door of a kind of bullet train, the door panel structure of especially a kind of Plug Door of High-speed Train.A kind of door panel structure of Plug Door of High-speed Train, including the door-plate adopting composite to make and doorframe, described composite is with epoxy resin for matrix, T300 grade carbon fiber is as reinforcing material, described door-plate includes exterior skin, reinforcement and inside panel, described exterior skin one-shot forming, exterior skin gluing is connected to reinforcement and window frame, reinforcement is made up of orthogonal crossyard and stringers, described doorframe encloses exterior skin edge one week, some box structures are constituted by crossyard and stringers in doorframe enclosure, it is filled with sound and thermal insulating material in described cassette mechanism, there is between described inside panel and reinforcement one layer of adhesive-layer, and pass through rivet interlacement.Due to the fact that and adopt advanced composite material in a large number, thus have that lightweight, good corrosion resistance, effect of heat insulation be good, long service life, without the advantage such as revise existing body structure, system can be installed.
Description
Technical field
The present invention relates to the stopping sliding door of a kind of bullet train, the door panel structure of especially a kind of Plug Door of High-speed Train.
Background technology
In recent years, along with train develops to high speed and modernization direction, car door is had higher requirement, as car body outward appearance smooths (air drag being subject to when can reduce vehicle operation and the noise of generation thereof attractive in appearance at closing time, improve indoor sound insulating and air-tightness, to meet comfort requirement) etc..For this, high performance stopping sliding door is subject to the great attention of people.
The outstanding feature of stopping sliding door is sandwich and skeleton (section bar) structure of door-plate, has higher specific stiffness and specific strength.But owing to adopting metal structure in a large number, cause its construction weight general higher (being on average about 80kg).Door-plate nonmetal structure all adopts heat-barrier material, but owing to the heat conductivity of metal material is higher, easily causes local heat bridge phenomenon, thus reducing door-plate effect of heat insulation.Owing to door-plate local connecting portion not easily protects, corrosive liquids often can be occurred to invade door body the problem causing door-plate premature failure.
Summary of the invention
The technical problem to be solved in the present invention is: based on the problems referred to above, and the present invention provides the door panel structure of a kind of Plug Door of High-speed Train adopting Composite Material Stiffened Panel structure.
The technical solution adopted for the present invention to solve the technical problems is: provide the door panel structure of a kind of Plug Door of High-speed Train, including the door-plate adopting composite to make and doorframe, described composite is with epoxy resin for matrix, T300 grade carbon fiber is as reinforcing material, described door-plate includes exterior skin, reinforcement and inside panel, described exterior skin one-shot forming, exterior skin gluing is connected to reinforcement and window frame, reinforcement is made up of orthogonal crossyard and stringers, described doorframe encloses exterior skin edge one week, some box structures are constituted by crossyard and stringers in doorframe enclosure, sound-insulating and heat-insulating implant it is provided with in described cassette mechanism, there is between described inside panel and reinforcement one layer of adhesive-layer, and pass through rivet interlacement.
The exterior skin of novel sliding-plug door panel, crossyard, stringers, doorframe and inside panel are composite, account for the 75% of overall structure weight, and comparing present metallic framework door can loss of weight 56%.Being constituted some box structures by crossyard and stringers in doorframe enclosure, this box structure is airtight, it is possible to strengthen the rigidity of door panel structure.
Further, described doorframe gluing is connected to connection section bar.At doorframe gluing direct type material in succession, it is ensured that the sealing of door-plate and vehicle body.
Further, the corner of described connection section bar is provided with connecting part of wrap angle.The corner installation kit angle connector connecting section bar has, to connecting section bar, the effect being tightly connected.
Further, the connection section bar of described doorframe side is provided with pressure sensitive rubber strip.Pressure sensitive rubber strip may be used for preventing folder by mistake.
Further, the side of described door-plate is gluedd joint the riveting part connecting vehicle body hinge and effort formation.
Further, in described door-plate, pre-plugged has the pipeline of pipeline.
The invention has the beneficial effects as follows:
1. due to the fact that and adopt advanced composite material in a large number, construction weight is about 35kg, and comparing present metallic framework door can loss of weight 56%;
2. the composite that the present invention adopts has good corrosion resistance: existing structure mainly adopts the material such as carbon steel, aluminium alloy, corrosion resistance is poor, when train vehicle body cleans, cleanout fluid is generally of corrosivity, and easily remain in door and window, cause door body premature failure, due to the fact that employing composite, solve this difficult problem very well;
3. the present invention has good effect of heat insulation: original structure is owing to adopting metal structure, although adopting heat insulation packed layer, but still it being easily generated heat bridge problem, the composite of the present invention, owing to its heat conductivity is much smaller than metal, has therefore fundamentally stopped the generation of heat bridge problem;
4. the present invention is better than existing structure service life: the composite of the present invention has good fatigue resistance and resistance to crack extension ability, under identical alternate load load condition, compares present metal framework structure, and the present invention has longer service life;
5. the present invention and existing body structure matches criteria, without revising existing body structure, system can be installed: changes in composite case in relevant metal structure, typically require and existing docking structure is made suitable amendment, additional capital is caused to put into, the present invention has taken into full account existing body structure standard, there is good compatibility, it is not necessary to vehicle body is modified.
Accompanying drawing explanation
Below in conjunction with accompanying drawing embodiment, the present invention is further described.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the sectional view in Fig. 1 on A-A direction.
Fig. 3 is the sectional view in Fig. 1 on B-B direction.
Fig. 4 is the sectional view in Fig. 1 on C-C direction.
Fig. 5 is the amplification assumption diagram at D place in Fig. 4.
Fig. 6 is the amplification assumption diagram at E place in Fig. 4.
In figure: 1. exterior skin, 2. inside panel, 3. window frame, 4. crossyard, 5. stringers, 6. sound-insulating and heat-insulating implant, 7. connect section bar, 8. connecting part of wrap angle, 9. riveting part.
Detailed description of the invention
Presently in connection with specific embodiment, the invention will be further described, and following example are intended to illustrate the present invention rather than limitation of the invention further.
As shown in figs. 1 to 6, a kind of door panel structure of Plug Door of High-speed Train, including the door-plate adopting composite to make and doorframe, composite is with epoxy resin for matrix, T300 grade carbon fiber is as reinforcing material, door-plate includes exterior skin 1, reinforcement and inside panel 2, exterior skin 1 one-shot forming, exterior skin 1 gluing is connected to reinforcement and window frame 3, reinforcement is made up of orthogonal crossyard 4 and stringers 5, doorframe encloses exterior skin 1 edge one week, some box structures are constituted by crossyard 4 and stringers 5 in doorframe enclosure, sound-insulating and heat-insulating implant 6 it is provided with in cassette mechanism, there is between inside panel 2 and reinforcement one layer of adhesive-layer, and pass through rivet interlacement.It addition, doorframe gluing is connected to connection section bar 7, the corner connecting section bar 7 is provided with connecting part of wrap angle 8, and the connection section bar 7 of doorframe side is provided with pressure sensitive rubber strip.The side of door-plate is gluedd joint the riveting part 9 connecting vehicle body hinge and effort formation, and in door-plate, pre-plugged has the pipeline of pipeline.
Concrete installation process: door-plate is by glueing joint reinforcement and window frame 3 sound insulation by filling heat-barrier material in the box structure being made up of in doorframe enclosure crossyard 4 and stringers 5 after one-time formed exterior skin 1;Glued joint outside doorframe after solidification and connect section bar 7 and surrounding connecting part of wrap angle 8, glued joint built-in fitting etc.;After checking the configuration, glue riveting inside panel 2;Pipeline buried in advance underground by pipelines etc. in door-plate;After door-plate main body has been assembled, the adnexaes such as glass for vehicle window are installed, namely complete the manufacture and assembly of novel sliding-plug door panel.
With the above-mentioned desirable embodiment according to the present invention for enlightenment, by above-mentioned description, relevant staff in the scope not necessarily departing from this invention technological thought, can carry out various change and amendment completely.The technical scope of this invention is not limited to the content in description, it is necessary to determine its technical scope according to right.
Claims (1)
- null1. the door panel structure of a Plug Door of High-speed Train,It is characterized in that: include the door-plate and the doorframe that adopt composite to make,Described composite is with epoxy resin for matrix、T300 grade carbon fiber is as reinforcing material,Described door-plate includes exterior skin (1)、Reinforcement and inside panel (2),Described exterior skin (1) one-shot forming,Exterior skin (1) gluing is connected to reinforcement and window frame (3),Reinforcement is made up of orthogonal crossyard (4) and stringers (5),Described doorframe encloses exterior skin (1) edge one week,Some box structures are constituted by crossyard (4) and stringers (5) in doorframe enclosure,Sound-insulating and heat-insulating implant (6) it is provided with in described cassette mechanism,There is between described inside panel (2) and reinforcement one layer of adhesive-layer,And pass through rivet interlacement,Described doorframe gluing is connected to connection section bar (7),The corner of described connection section bar (7) is provided with connecting part of wrap angle (8),The connection section bar (7) of described doorframe side is provided with pressure sensitive rubber strip,The side of described door-plate is gluedd joint the riveting part (9) connecting vehicle body hinge and effort formation,In described door-plate, pre-plugged has the pipeline of pipeline.
Priority Applications (1)
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CN201510129076.9A CN104747025B (en) | 2015-03-23 | 2015-03-23 | A kind of door panel structure of Plug Door of High-speed Train |
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CN201510129076.9A CN104747025B (en) | 2015-03-23 | 2015-03-23 | A kind of door panel structure of Plug Door of High-speed Train |
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CN104747025A CN104747025A (en) | 2015-07-01 |
CN104747025B true CN104747025B (en) | 2016-07-13 |
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Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105584494B (en) | 2015-12-15 | 2017-11-24 | Ife-威奥轨道车辆门***(青岛)有限公司 | Vehicle doorn for rail vehicle and the rail vehicle including the vehicle doorn |
CN106394579A (en) * | 2016-11-03 | 2017-02-15 | 中车青岛四方机车车辆股份有限公司 | Door plate structure and train with same |
CN106428067A (en) * | 2016-12-02 | 2017-02-22 | 中车长春轨道客车股份有限公司 | Novel vehicle door frame integrated structure and forming method |
CN107187066B (en) * | 2017-06-27 | 2019-07-12 | 湖南铁道职业技术学院天一实业有限公司 | A kind of production method that rapid power concentrates EMU power car carbon fiber locomotive door |
DE102017217360A1 (en) * | 2017-09-29 | 2019-04-04 | Siemens Mobility GmbH | Custom vehicle door leaf e.g. for a rail vehicle |
CN110450801A (en) * | 2019-07-19 | 2019-11-15 | 中车青岛四方机车车辆股份有限公司 | Single fan stopping sliding door and the rail vehicle that stopping sliding door is singly fanned with this |
Citations (5)
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US5467558A (en) * | 1994-01-11 | 1995-11-21 | Prime Composites, Inc. | Rail car plug door |
JPH09235956A (en) * | 1996-02-29 | 1997-09-09 | Yokohama Seiki Kk | Honeycomb bonding door |
CN201587409U (en) * | 2009-11-27 | 2010-09-22 | 中国北车集团大连机车车辆有限公司 | Door region steel structure and doorframe steel structure of mass transit stainless steel vehicle |
CN102731969A (en) * | 2012-06-18 | 2012-10-17 | 航天材料及工艺研究所 | Flame retardant epoxy prepreg composite material and its preparing method and its use |
CN204627343U (en) * | 2015-03-23 | 2015-09-09 | 江苏美龙航空部件有限公司 | The door panel structure of Plug Door of High-speed Train |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070245672A1 (en) * | 2006-03-31 | 2007-10-25 | Durakon Industries, Inc. | Composite plug door for use on railcars |
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2015
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5467558A (en) * | 1994-01-11 | 1995-11-21 | Prime Composites, Inc. | Rail car plug door |
JPH09235956A (en) * | 1996-02-29 | 1997-09-09 | Yokohama Seiki Kk | Honeycomb bonding door |
CN201587409U (en) * | 2009-11-27 | 2010-09-22 | 中国北车集团大连机车车辆有限公司 | Door region steel structure and doorframe steel structure of mass transit stainless steel vehicle |
CN102731969A (en) * | 2012-06-18 | 2012-10-17 | 航天材料及工艺研究所 | Flame retardant epoxy prepreg composite material and its preparing method and its use |
CN204627343U (en) * | 2015-03-23 | 2015-09-09 | 江苏美龙航空部件有限公司 | The door panel structure of Plug Door of High-speed Train |
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CN104747025A (en) | 2015-07-01 |
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