CN104742238B - Automatic demoulding device - Google Patents
Automatic demoulding device Download PDFInfo
- Publication number
- CN104742238B CN104742238B CN201510140541.9A CN201510140541A CN104742238B CN 104742238 B CN104742238 B CN 104742238B CN 201510140541 A CN201510140541 A CN 201510140541A CN 104742238 B CN104742238 B CN 104742238B
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- China
- Prior art keywords
- gear
- frame
- power
- transmission shaft
- lifting arm
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention provides an automatic demoulding device. The automatic demoulding device comprises a demoulding mechanism and a material pushing mechanism; the demoulding mechanism comprises an outer rack, an inner rack, a flat rack, a first speed reducer, a power master gear, a transmission gear, a power shaft, a transmission shaft, an eccentric frame, lifting arms, a guide wheel and a top pressure head; the material pushing mechanism comprises a rack, a second speed reducer, a power gear, a pushing gear rack and a pushing plate, wherein the pushing gear rack and the pushing plate are matched with the power gear to use. The eccentric frame is arranged to connect with a power source and the lifting arms, the left and right lifting arms are driven to complete a lifting movement and a falling movement automatically, and therefore the demoulding process is completed. The operation is simple, and the running is reliable; the pushing mechanism is arranged, the transmission power of the gears and the gear rack is large, the pushing process of moulds with different sizes can be achieved, and the application range is wide; the structure is simple, the arrangement is compact, the occupied area is small, the device can not only be used independently, but also arranged on a large-scale production line to use, the quality of the forming surface of insulation board workblanks is good, the economy is good, and the work efficiency is high.
Description
Technical field
The invention belongs to foam concrete heat-preserving plate (brick) production equipment field, especially relate to a kind of automatic demoulding dress
Put.
Background technology
Foam concrete heat-preserving plate is that one kind has light thermal-insulation, good endurance, combustibility reach a level, low-carbon environment-friendly,
The features such as energy-conserving profit waste do not fire warming plate it is adaptable to exterior-wall heat insulation and its fire-blocking belt, meet external wall outer insulation market
The urgent needs to fire safety.The general principle of foam concrete heat-preserving plate manufacture is not firing and concrete using cement
In substantial amounts of sealed porosity reach fire prevention, lightweight, insulation effect.
The production process of foam concrete heat-preserving plate is the foam and cement using foaming agent preparation, pours into a mould after stirring mixing
To in mould, after being molded through a period of time, slough mould, obtain the warming plate blank being molded, and existing technology is typically all
Using manually sloughing mould, waste time and energy, and will occur that because artificial force is uneven mould is departed from warming plate blank
When adhesion phenomenon occurs so that the surface forming poor quality of warming plate blank, also increasing in processing for follow-up warming plate
Labour intensity, low production efficiency, deficiency in economic performance.
Content of the invention
In view of this, it is contemplated that proposing a kind of pickoff, simple and compact for structure, small volume, work safety
Reliable, have a safety feature, operate easy to maintenance, long service life, may be installed automatic production line and use, also can be in small-sized life
On product, unit uses.
For reaching above-mentioned purpose, the technical scheme is that and be achieved in that:
A kind of pickoff, including mould emptier and pusher, described mould emptier is arranged on treats stripper member
Top, described pusher is arranged on the side treating stripper member, described mould emptier include outer frame 1, interior framework 2,
Flat frame 3, reductor 1, power master gear 5, travelling gear, line shaft 6, power transmission shaft, eccentric frame 7, lifting arm 8, directive wheel 9
With top pressure 10；
Described power transmission shaft is arranged on interior framework 2, and described flat frame 3 is arranged at the side position on the upper side of outer frame 1,
And be connected with outer frame 1 and interior framework 2 respectively, described interior framework 2 bottom is provided with top pressure 10, described top pressure 10 bottom
Position is consistent with material position；
Described reductor 1 drives the power master gear 5 on line shaft 6 to rotate, and described power master gear 5 drives and passes
Travelling gear rotation on moving axis, described power transmission shaft two ends are equipped with eccentric frame 7, and described eccentric frame 7 is arranged on outer frame 1
And interior framework 2 between, described eccentric frame 7 bottom is provided with STATEMENT OF FEDERALLY SPONSORED 11, described STATEMENT OF FEDERALLY SPONSORED 11 and the movable company of lifting arm 8
Connect, be provided with for guiding the directive wheel 9 that lifting arm 8 moves up and down between described outer frame 1 and interior framework 2；
Described pusher includes frame 12, reductor 2 13, power gear 14 and power gear 14 and uses cooperatively
Release tooth bar 15 and push pedal 16, described reductor 2 13 and release tooth bar 15 and be arranged in frame 12, described reductor
2 13 drive power gear 14 rotate, and described push pedal 16 is arranged on the end releasing tooth bar 15；
Described lifting arm 8 is provided with displacement transducer, and described displacement transducer is connected with control device.
Further, the described transmission number of axle is two, including power transmission shaft 1 and power transmission shaft 2 18, matched biography
Moving gear is respectively travelling gear 1 and travelling gear 2 20, and described power transmission shaft 1 is same with power transmission shaft 2 18 highly parallel
Setting, described travelling gear 1 is identical with travelling gear 2 20 specification.
Further, described STATEMENT OF FEDERALLY SPONSORED 11 is in series by multiple bearings.
Further, described lifting arm 8 is frame structure, is provided with the first cross bar from top to bottom in described lifting arm 8 framework
801st, the second cross bar 802 and the 3rd cross bar 803, the first described cross bar 801 is formed for accommodating mould handle with base of frame
Extraction area, formed for STATEMENT OF FEDERALLY SPONSORED 11 activity and STATEMENT OF FEDERALLY SPONSORED size between the second described cross bar 802 and the 3rd cross bar 803
Adaptable receiving area.
Further, described directive wheel 9 is right for two, along outer frame 1 setting substantially symmetrical about its central axis, is located at outer frame 1 respectively
Top and middle part.
Further, described directive wheel 9 is cylinder, and cylinder is provided with the annular groove for spacing lifting arm 8.
With respect to prior art, a kind of pickoff of the present invention has the advantage that
The setting of eccentric frame in mould emptier of the present invention, connects power source and lifting arm, drives left and right lifting arm
Automatically complete to rise and down maneuver simultaneously, thus completing stripping process, simple to operate, reliable；The setting of pusher,
Rack-and-pinion transmits power, and power is big, and the pusher program of achievable different size mould is applied widely；Structure is simple, arrangement
Compact, floor space is little, you can be used alone, and may be arranged at again and uses in large-scale production line, it is to avoid the artificial demoulding, also avoids
To occur that because artificial force is uneven mould adhesion phenomenon when departing from warming plate blank so that warming plate blank
Surface forming poor quality, less economical, the problems such as inefficiency.
Brief description
The accompanying drawing constituting the part of the present invention is used for providing a further understanding of the present invention, the schematic reality of the present invention
Apply example and its illustrate, for explaining the present invention, not constituting inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is a kind of front view of the pickoff described in the embodiment of the present invention；
Fig. 2 is a kind of top view of the pickoff described in the embodiment of the present invention；
Fig. 3 is the side view of the mould emptier described in the embodiment of the present invention；
Fig. 4 is eccentric frame mechanism enlarged drawing in a kind of pickoff described in the embodiment of the present invention；
Fig. 5 is lifting arm structural representation in a kind of pickoff described in the embodiment of the present invention；
Fig. 6 is wheel design schematic diagram in a kind of pickoff described in the embodiment of the present invention.
Description of reference numerals:
1- outer frame, 2- interior framework, the flat frame of 3-, 4- reductor one, 5- power master gear, 6- line shaft, 7- eccentric frame,
8- lifting arm, 801- first cross bar, 802- second cross bar, 803- the 3rd cross bar, 9- directive wheel, 10- top pressure head, 11- STATEMENT OF FEDERALLY SPONSORED,
12- frame, 13- reductor two, 14- power gear, 15- release tooth bar, 16- push pedal, 17- power transmission shaft one, 18- power transmission shaft two,
19- travelling gear one, 20- travelling gear two.
Specific embodiment
It should be noted that in the case of not conflicting, the embodiment in the present invention and the feature in embodiment can phases
Mutually combine.
To describe the present invention below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
Embodiment one:
As shown in figs 1 to 6, a kind of pickoff, including mould emptier and pusher, described mould emptier
It is arranged on the top treating stripper member, described pusher is arranged on the side treating stripper member, described mould emptier includes outer
Frame 1, interior framework 2, flat frame 3, reductor 1, power master gear 5, travelling gear, line shaft 6, power transmission shaft, eccentric frame 7,
Lifting arm 8, directive wheel 9 and top pressure 10；
Described power transmission shaft is arranged on interior framework 2, and described flat frame 3 is arranged at the side position on the upper side of outer frame 1,
And be connected with outer frame 1 and interior framework 2 respectively, described interior framework 2 bottom is provided with top pressure 10, described top pressure 10 bottom
Position is consistent with material position；
Described reductor 1 drives the power master gear 5 on line shaft 6 to rotate, and the described transmission number of axle is two, bag
Include power transmission shaft 1 and power transmission shaft 2 18, matched travelling gear arranges two, including travelling gear 1 and driving cog
Take turns 2 20, described power transmission shaft 1 and power transmission shaft 2 18 with highly be arrangeding in parallel, described travelling gear 1 and driving cog
Take turns that 2 20 specifications are identical, described power master gear 5 band nutating gear 1 rotation, thus driving power transmission shaft 1 to rotate,
Described travelling gear 1 band nutating gear 2 20 rotation, thus driving power transmission shaft 2 18 to rotate, described power transmission shaft one
17 and power transmission shaft 18 two ends be equipped with eccentric frame 7, described eccentric frame 7 is arranged between outer frame 1 and interior framework 2, described
Eccentric frame 7 bottom is provided with STATEMENT OF FEDERALLY SPONSORED 11, described STATEMENT OF FEDERALLY SPONSORED 11 and the movable connection of lifting arm 8, described outer frame 1 and interior machine
It is provided between frame 2 for guiding the directive wheel 9 that lifting arm 8 moves up and down；
Described pusher includes frame 12, reductor 2 13, power gear 14 and power gear 14 and uses cooperatively
Release tooth bar 15 and push pedal 16, described reductor 2 13 and release tooth bar 15 and be arranged in frame 12, described reductor
2 13 drive power gear 14 rotate, and described push pedal 16 is arranged on the end releasing tooth bar 15；
Lifting arm 8 is provided with displacement transducer, described displacement transducer and control device (plc or Single-chip Controlling)
It is connected.
STATEMENT OF FEDERALLY SPONSORED 11 is in series by multiple bearings, and rounding property is good, is easy to the lifting to lifting arm 8 and decline.
Described lifting arm 8 is frame structure, is provided with the first cross bar 801, second from top to bottom horizontal in described lifting arm 8 framework
Bar 802 and the 3rd cross bar 803, the first described cross bar 801 and base of frame form the extraction area for accommodating mould handle, institute
Formed between the second cross bar 802 stated and the 3rd cross bar 803 and be adapted for STATEMENT OF FEDERALLY SPONSORED 11 activity and STATEMENT OF FEDERALLY SPONSORED 11 size
Accommodate area.
Described directive wheel 9 is two right, along outer frame 1 setting substantially symmetrical about its central axis, be located at respectively the top of outer frame 1 with
Portion, can preferably be guided to lifting arm 8 to directive wheel 9 by arranging two, and directive wheel 9 is right with both STATEMENT OF FEDERALLY SPONSORED 11
The effect of lifting arm 8, so that lifting arm 8 can preferably be placed between outer frame 1 and interior framework 2, is lifted and declines process, partially
Shifting property is relatively low, and stripping result is good.
Described directive wheel 9 is cylinder, and cylinder is provided with the annular groove for spacing lifting arm.
Embodiment two:
From unlike embodiment one, power transmission shaft is an axle, and described reductor 1 drives the power on line shaft 6
Master gear 5 rotates, and described power master gear 5 band nutating gear rotates, thus driving power transmission shaft to rotate.
The course of work of the present invention and principle are: when not working, the lifting arm 8 of mould emptier is in decline state, works as life
When mould on producing line track reaches below mould emptier, the presence or absence of on a production line mould detector now detects for setting
Mould, and detection signal is sent to control device, control device (plc or single-chip microcomputer) controls the reductor in mould emptier
One 4 operatings, thus driving power transmission shaft to operate, drive the eccentric frame 7 at power transmission shaft two ends to rotate, the STATEMENT OF FEDERALLY SPONSORED 11 of eccentric frame 7 bottom
It is arranged in lifting arm 8, thus driving lifting arm 8 to move, in the presence of directive wheel 9, lifting arm 8 moves along a straight line upwards,
Mould is lifted, during lifting, due to 10 pairs of contoured foam concrete insulation board blanks of top pressure of interior framework 2 bottom setting
Top pressure effect, the blank demoulding, be now arranged on the displacement transducer on lifting arm 8, lifting arm 8 detected and be promoted to
High point, control device control reductor 2 13 running, drive release tooth bar 15 on push pedal 16 by warming plate blank elapse under
One station, thus completing automatic demoulding operation, after the completion of an automatic demoulding operation, mould emptier and pusher return are multiple
Position, after lifting arm 8 resets to home position, while empty mould travels forward on a production line, the next one treats that demoulding mould is transported
Row is to repeating the above demoulding and pusher action after de-molding position.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement made etc., should be included within the scope of the present invention.
Claims (6)
1. a kind of pickoff it is characterised in that: include mould emptier and pusher, described mould emptier is arranged on
Treat the top of stripper member, described pusher is arranged on the side treating stripper member, described mould emptier includes outer frame
(1), interior framework (2), flat frame (3), reductor one (4), power master gear (5), travelling gear, line shaft (6), power transmission shaft,
Eccentric frame (7), lifting arm (8), directive wheel (9) and top pressure head (10)；
Described power transmission shaft is arranged on interior framework (2), and described flat frame (3) is arranged on the side position on the upper side of outer frame (1)
Place, and be connected with outer frame (1) and interior framework (2) respectively, described interior framework (2) bottom is provided with top pressure head (10), described
Top pressure head (10) bottom position is consistent with material position；
Described reductor one (4) drives power master gear (5) rotation on line shaft (6), and described power master gear (5) carries
Travelling gear rotation on dynamic power transmission shaft, described power transmission shaft two ends are equipped with eccentric frame (7), and described eccentric frame (7) is arranged
Between outer frame (1) and interior framework (2), described eccentric frame (7) bottom is provided with STATEMENT OF FEDERALLY SPONSORED (11), described STATEMENT OF FEDERALLY SPONSORED (11)
The movable connection with lifting arm (8), is provided between described outer frame (1) and interior framework (2) for guiding lifting arm (8) up and down
The directive wheel (9) of movement；
Described pusher includes frame (12), reductor two (13), power gear (14) and power gear (14) cooperation to be made
Release tooth bar (15) and push pedal (16), described reductor two (13) and release tooth bar (15) are arranged at frame (12)
On, described reductor two (13) drives power gear (14) rotation, and described push pedal (16) is arranged on releases tooth bar (15)
End；
Described lifting arm (8) is provided with displacement transducer, and described displacement transducer is connected with control device.
2. a kind of pickoff according to claim 1 it is characterised in that: described transmission the number of axle be two, bag
Include power transmission shaft one (17) and power transmission shaft two (18), matched travelling gear is respectively travelling gear one (19) and travelling gear
Two (20), described power transmission shaft one (17) and power transmission shaft two (18) with highly be arrangeding in parallel, described travelling gear one (19) and
Travelling gear two (20) specification is identical.
3. a kind of pickoff according to claim 1 it is characterised in that: described STATEMENT OF FEDERALLY SPONSORED (11) is by multiple bearings
It is in series.
4. a kind of pickoff according to claim 1 it is characterised in that: described lifting arm (8) be frame structure,
It is provided with the first cross bar (801), the second cross bar (802) and the 3rd cross bar (803), institute from top to bottom in described lifting arm (8) framework
The first cross bar (801) stated and base of frame form the extraction area for accommodating mould handle, described the second cross bar (802) and
Form the receiving area being adapted with STATEMENT OF FEDERALLY SPONSORED (11) size for STATEMENT OF FEDERALLY SPONSORED (11) activity between 3rd cross bar (803).
5. a kind of pickoff according to claim 1 it is characterised in that: described directive wheel (9) is two right, along outer
Frame (1) setting substantially symmetrical about its central axis, is located at top and the middle part of outer frame (1) respectively.
6. a kind of pickoff according to claim 5 it is characterised in that: described directive wheel (9) be cylinder, and
Cylinder is provided with the annular groove for spacing lifting arm (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510140541.9A CN104742238B (en) | 2015-03-27 | 2015-03-27 | Automatic demoulding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510140541.9A CN104742238B (en) | 2015-03-27 | 2015-03-27 | Automatic demoulding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104742238A CN104742238A (en) | 2015-07-01 |
| CN104742238B true CN104742238B (en) | 2017-01-18 |
Family
ID=53582775
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510140541.9A Active CN104742238B (en) | 2015-03-27 | 2015-03-27 | Automatic demoulding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104742238B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106393415B (en) * | 2016-11-29 | 2020-08-14 | 武威市津威环境科技有限责任公司 | Special stripper of production line |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01255506A (en) * | 1988-04-06 | 1989-10-12 | Chiyoda Tech & Ind Co Ltd | Robot for opening and closing concrete frame and opening and closing device for side plate |
| CN201223943Y (en) * | 2008-07-24 | 2009-04-22 | 许阳 | Demoulding adjusting apparatus for powder metallurgy die carrier |
| CN201530046U (en) * | 2009-08-20 | 2010-07-21 | 山东鸿泰建设集团有限公司 | Turnover demoulding device |
| CN202106463U (en) * | 2011-06-14 | 2012-01-11 | 常州力顿机械科技有限公司 | Demolding hooking-pushing shuttle vehicle |
| CN102615705A (en) * | 2012-04-11 | 2012-08-01 | 珠海天一新型墙体材料有限公司 | Hydraulic brickmaking demoulding machine and a brickmaking mould thereof |
| CN203317533U (en) * | 2013-07-05 | 2013-12-04 | 泉州市祥达机械制造有限公司 | Demoulding mechanism for composite insulation board die |
| CN103817787A (en) * | 2014-02-27 | 2014-05-28 | 玉溪怡达新型建材有限公司 | Demolding and classifying crane for hollow partition battens |
| CN103934934A (en) * | 2014-03-31 | 2014-07-23 | 苏州益群模具有限公司 | Processing and demoulding mechanism for automobile mould |
| CN204622289U (en) * | 2015-03-27 | 2015-09-09 | 武威市津威环境科技有限责任公司 | A kind of pickoff |
-
2015
- 2015-03-27 CN CN201510140541.9A patent/CN104742238B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01255506A (en) * | 1988-04-06 | 1989-10-12 | Chiyoda Tech & Ind Co Ltd | Robot for opening and closing concrete frame and opening and closing device for side plate |
| CN201223943Y (en) * | 2008-07-24 | 2009-04-22 | 许阳 | Demoulding adjusting apparatus for powder metallurgy die carrier |
| CN201530046U (en) * | 2009-08-20 | 2010-07-21 | 山东鸿泰建设集团有限公司 | Turnover demoulding device |
| CN202106463U (en) * | 2011-06-14 | 2012-01-11 | 常州力顿机械科技有限公司 | Demolding hooking-pushing shuttle vehicle |
| CN102615705A (en) * | 2012-04-11 | 2012-08-01 | 珠海天一新型墙体材料有限公司 | Hydraulic brickmaking demoulding machine and a brickmaking mould thereof |
| CN203317533U (en) * | 2013-07-05 | 2013-12-04 | 泉州市祥达机械制造有限公司 | Demoulding mechanism for composite insulation board die |
| CN103817787A (en) * | 2014-02-27 | 2014-05-28 | 玉溪怡达新型建材有限公司 | Demolding and classifying crane for hollow partition battens |
| CN103934934A (en) * | 2014-03-31 | 2014-07-23 | 苏州益群模具有限公司 | Processing and demoulding mechanism for automobile mould |
| CN204622289U (en) * | 2015-03-27 | 2015-09-09 | 武威市津威环境科技有限责任公司 | A kind of pickoff |
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| Publication number | Publication date |
|---|---|
| CN104742238A (en) | 2015-07-01 |
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