CN104741267A - Integrated automobile leather guniting and drying machine - Google Patents
Integrated automobile leather guniting and drying machine Download PDFInfo
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- CN104741267A CN104741267A CN201510104350.7A CN201510104350A CN104741267A CN 104741267 A CN104741267 A CN 104741267A CN 201510104350 A CN201510104350 A CN 201510104350A CN 104741267 A CN104741267 A CN 104741267A
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- roller
- treatment zone
- thermal treatment
- conveyer belt
- transmitting gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0433—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being a reactive gas
- B05D3/0453—After-treatment
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- Treatment And Processing Of Natural Fur Or Leather (AREA)
Abstract
The invention provides an integrated automobile leather guniting and drying machine, and belongs to the technical field of machines. The technical problems that a guniting machine in the prior art cannot evenly spray pigment on automobile leather, a drying device is not provided, manual drying is needed, the spraying effect is poor, and the production efficiency is low are solved. The integrated automobile leather guniting and drying machine comprises a rack, the rack is provided with a guniting device and a drying device, the guniting device comprises a water isolation tank, a first annular conveying belt and a storage barrel used for storing spraying materials, a top plate is arranged at the upper portion of the water isolation tank, a bottom plate is arranged at the lower portion of the water isolation tank, a rotary disc capable of rotating is arranged at the lower portion of the top plate and connected with a power mechanism capable of driving the rotary disc to rotate, a plurality of spraying pipes are evenly installed on the lower disc face of the rotary disc, sprayers are arranged at the lower portions of the spraying pipes, outlets of the sprayers face the first conveying belt, and the upper portions of the spraying pipes are communicated with a conveying pump and the storage barrel through a pipeline structure. The integrated automobile leather guniting and drying machine has the advantages of being good in spraying effect and high in production efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of whitewashing drying integral machine, particularly a kind of whitewashing drying integral machine of automobile leather.
Background technology
Automobile leather generally uses ox-hide, in the process of automobile leather, needs sprayed on material to be applied to hide surface, completes after smearing operation, need to dry, thus processes as automobile leather, can be used for making automotive seat corium.
Through retrieval, as Chinese patent literature discloses a kind of pulp shooting machine [patent No.: ZL201220026523.X; Authorization Notice No.: CN 202465732U].This pulp shooting machine, comprises conveyer belt, described conveyer belt is provided with several rotating shafts, it is characterized in that, the top of described rotating shaft is provided with baffle plate.
Although pulp shooting machine disclosed in this patent can be splashed on leather by the pigment in effective anti-water stopping trough, solve workman's trouble at work, but, pigment can not uniformly spray on automobile leather by this pulp shooting machine, and there is no drying unit, need artificial drying, spraying effect is poor, production efficiency is low, therefore, the whitewashing drying integral machine designing a kind of automobile leather is necessary.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose the whitewashing drying integral machine of a kind of automobile leather, this whitewashing drying integral machine has the advantages that spraying effect is good, production efficiency is high.
Object of the present invention realizes by following technical proposal: a kind of whitewashing drying integral machine of automobile leather, comprise frame, described frame is provided with refractory gunning equipment and drying unit, transition apparatus is provided with between refractory gunning equipment and drying unit, described refractory gunning equipment comprises water proof case, ringwise first conveyer belt and the storing barrel for depositing sprayed on material, described water proof case is fixed in frame, water proof upper box part is top board, water proof lower box part is base plate, water proof case two ends offer the water proof case passage passed for the first conveyer belt respectively, the first described conveyer belt top is passed by water proof case passage, first conveyer belt bottom is positioned at the bottom of base plate, described top board bottom is provided with the rotary disk that can rotate, rotary disk and one can drive its actuating unit rotated to be connected, the lower card of described rotary disk is evenly provided with several jet pipes, described jet pipe bottom is provided with shower nozzle, the outlet of described shower nozzle is towards the first conveyer belt, water-stop sheet is provided with in the middle part of shower nozzle, described water-stop sheet offers several pores, jet pipe top is connected with storing barrel with delivery pump by pipeline structure, the base plate bottom of water proof case is also connected with waste water reclaiming device, described drying unit comprises baking oven, second conveyer belt and steam generator, described baking oven is fixed in frame, and baking oven two ends have the baking oven passage for passing for the second conveyer belt, and baking oven is rectangular-shaped, and baking oven is divided into four thermals treatment zone by length direction, i.e. first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone, the inner top of described baking oven is fixed with dividing plate one successively, dividing plate two and dividing plate three, described dividing plate one, all there is gap between the lower end of dividing plate two and dividing plate three and the bottom of baking oven, it is first thermal treatment zone between baking oven one end and dividing plate one, it is second thermal treatment zone between dividing plate one and dividing plate two, it is the 3rd thermal treatment zone between dividing plate two and dividing plate three, be the 4th thermal treatment zone between dividing plate three and baking oven the other end, first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone are communicated with the first steam pipeline respectively, second steam pipeline, 3rd steam pipeline and the 4th steam pipeline, the first described steam pipeline, second steam pipeline, 3rd steam pipeline is connected with steam generator by a delivery main with the 4th steam pipeline, the first described thermal treatment zone, second thermal treatment zone, the first temperature sensor is respectively arranged with in 3rd thermal treatment zone and the 4th thermal treatment zone, second temperature sensor, three-temperature sensor and the 4th temperature sensor, the first described steam pipeline, second steam pipeline, the first magnetic valve is respectively arranged with in 3rd steam pipeline and the 4th steam pipeline, second magnetic valve, 3rd magnetic valve and the 4th magnetic valve, described frame is also fixed with controller, the first described magnetic valve, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, first temperature sensor, second temperature sensor, three-temperature sensor is all connected with controller with the 4th temperature sensor, and described controller is singlechip controller.
Operation principle of the present invention is as follows: automobile leather is placed on the first conveyer belt by operator, along with the rotation of the first conveyer belt, automobile leather is transported to the below of shower nozzle, rotary disk is driven to rotate by actuating unit, rotary disk drives jet pipe to rotate, jet pipe drives sprinkler rotation, simultaneously, open delivery pump, sprayed on material in storing barrel is transported in jet pipe by pipeline structure by delivery pump, sprayed on material in jet pipe is transported in shower nozzle, sprayed on material is evenly sprayed onto on automobile leather, by transition apparatus, the automobile leather on the first conveyer belt is transported on the second conveyer belt, steam is transported to the first steam pipeline by delivery main by steam generator, second steam pipeline, in 3rd steam pipeline and the 4th steam pipeline, first steam pipeline, second steam pipeline, 3rd steam pipeline and the 4th steam pipeline can to first thermals treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone are heated, first temperature sensor, second temperature sensor, the temperature detected is passed to controller by three-temperature sensor and the 4th temperature sensor, controller controls the first magnetic valve, second magnetic valve, 3rd magnetic valve, opening or closing of 4th magnetic valve makes first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone reach temperature required, along with the rotation of the second conveyer belt, automobile leather is transported in baking oven, by first thermal treatment zone, second thermal treatment zone, automobile leather is dried by the 3rd thermal treatment zone and the 4th thermal treatment zone gradually, by waste water reclaiming device, unnecessary sprayed on material is processed, thus complete its processing operation.
Described frame is provided with the first roller and the second roller that are parallel to each other, first roller is identical with the second roller height, the first described conveyer belt is set between the first roller and the second roller, also be provided with some auxiliary rollers one between first roller and the second roller, the first described roller is connected with the rotating mechanism one that it can be driven to rotate; Described frame is provided with the 3rd roller and the 4th roller that are parallel to each other, 3rd roller is identical with the 4th roller height, the second described conveyer belt is set between the 3rd roller and the 4th roller, also be provided with some auxiliary rollers two between 3rd roller and the 4th roller, the 3rd described roller is connected with the rotating mechanism two that it can be driven to rotate; The second described roller closes on the 3rd roller and both are parallel to each other.
Described rotating mechanism one comprises rotary electric machine one, transmitting gear one and transmitting gear two, described rotary electric machine one is fixed in frame, transmitting gear one is fixed on the output shaft of rotary electric machine one, and transmitting gear two is fixed on the first roller, and transmitting gear one and transmitting gear two engage each other; Described rotating mechanism two comprises rotary electric machine two, transmitting gear three and transmitting gear four, described rotary electric machine two is fixed in frame, transmitting gear three is fixed on the output shaft of rotary electric machine two, and transmitting gear four is fixed on the 3rd roller, and transmitting gear three and transmitting gear four engage each other.
When needs make the first conveyer belt rotate, the output shaft of rotary electric machine one drives transmitting gear one to rotate, and transmitting gear one drives transmitting gear two rotation, and transmitting gear two drives the first roller to rotate, first roller drives the first conveyer belt to rotate, thus can realize the rotation of the first conveyer belt; When needs make the second conveyer belt rotate, the output shaft of rotary electric machine two drives transmitting gear three to rotate, and transmitting gear three drives transmitting gear four rotation, and transmitting gear four drives the first roller to rotate, 3rd roller drives the second conveyer belt to rotate, thus can realize the rotation of the second conveyer belt.
The first described conveyer belt is made up of some conveying steel cables be parallel to each other, described transition apparatus comprises some transition wheels one, transition wheel one is by axial restraint and the mode that circumference is rotated is arranged in frame, transition wheel one is between the second roller and the 3rd roller, conveying steel rope sleeve is located at transition wheel one, between second roller and the first roller, the height of transition wheel one is lower than the height of the second roller, some transition wheels two are also provided with between transition wheel one and the 3rd roller, described transition wheel two is by axial restraint and the mode that circumference is rotated is arranged in frame, the height on the top of transition wheel two is higher than the height on the second roller top, distance between transition wheel two and transition wheel one is less than 1cm, distance between transition wheel two and the 3rd roller is less than 1cm.
By the transitional function of transition wheel one and transition wheel two, can by automobile leather from the first tape transport to the second conveyer belt, transition effect is good.
Described actuating unit comprises power motor, power transmission shaft, by axial restraint and the mode of axial rotation is arranged on top board in the middle part of described power transmission shaft, power transmission shaft bottom fixes through the center of top board and rotary disk, described power motor is arranged on top board top, is connected between power motor and power transmission shaft by drive mechanism.
When needs make rotary disk rotate, control the output shaft rotation of power motor, the output shaft of power motor drives drive axis by drive mechanism, and power transmission shaft can drive rotary disk to rotate.
Described drive mechanism comprises driving wheel and driven pulley, and driving wheel is fixed on the output shaft of power motor, and driven pulley is fixed on power transmission shaft, and driving wheel and driven pulley engage each other.
When needs make rotary disk rotate, control the output shaft rotation of power motor, the output shaft of power motor drives driving wheel to rotate, and driving wheel drives driven pulley to rotate, and driven pulley drives drive axis, and power transmission shaft can drive rotary disk to rotate.
As another kind of situation, described drive mechanism comprises decelerator and shaft coupling, and the input of described decelerator is connected with the output shaft of power motor, and the output of described decelerator is connected with power transmission shaft by shaft coupling.
When needs make rotary disk rotate, control the output shaft rotation of power motor, the output shaft of power motor drives the input of decelerator to rotate, the input of decelerator drives the output of decelerator to rotate, the output of decelerator drives drive axis by shaft coupling, and power transmission shaft can drive rotary disk to rotate.
Described pipeline structure comprises house steward, house steward one end seals, and house steward's other end is connected with conveying delivery side of pump, and the import of delivery pump is connected with storing barrel, the body of house steward is communicated with the arm of some radical amounts and jet pipe quantity casing, the other end of described arm is connected with the upper end of jet pipe.
When sprayed on material is sprayed onto on automobile leather by needs, open delivery pump, the sprayed on material of storing barrel is transported in arm by house steward by delivery pump, and the sprayed on material in arm is transported in jet pipe, sprayed on material in jet pipe is transported in shower nozzle, sprayed on material evenly can be sprayed onto on automobile leather.
Described second conveyer belt is provided with radiator structure away from the top place of water proof case side, and described radiator structure comprises several cooling fans, and cooling fan is fixed in frame, and the air outlet of cooling fan is towards the second conveyer belt.
Adopt above structure, can be dispelled the heat to automobile leather fast by cooling fan, good heat dissipation effect.
Described waste water reclaiming device comprises wastewater collection pond, collecting pipe and water pump, collecting pipe one end is connected with the base plate of water proof case, wastewater collection pond adopts stainless steel material to make, the collecting pipe other end is connected with wastewater collection pond, water pump is arranged in collecting pipe, and the microorganism for decomposing is housed in wastewater collection pond.
When needing unnecessary sprayed on material to process, open water pump, the sprayed on material every water tank bottom is collected in wastewater collection pond by collecting pipe by water pump, utilizes microorganism to be decomposed, thus completes the processing operation of sprayed on material.
Compared with prior art, the whitewashing drying integral machine of this automobile leather has the following advantages:
1, sprayed on material can evenly be sprayed onto on automobile leather by the present invention, and after spray is good, progressively dry it, realize continuous seepage, without the need to manually operating, production efficiency is high, labour intensity is low.
The lower card of 2, rotary disk is provided with jet pipe, and jet pipe bottom is provided with shower nozzle; Be provided with water-stop sheet in the middle part of shower nozzle, water-stop sheet offer several pores, adopt this structure, by the rotation of rotary disk and the effect of water-stop sheet, make sprayed on material be sprayed onto automobile leather more uniformly, spraying effect is good.
3, cooling fan is fixed in frame, and the air outlet of cooling fan is towards the second conveyer belt; Adopt this structure, can be dispelled the heat to automobile leather fast by cooling fan, good heat dissipation effect.
4, by the transitional function of transition wheel one and transition wheel two, can by automobile leather from the first tape transport to the second conveyer belt, transition effect is good.
Accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
Fig. 2 is the perspective view that the present invention removes part.
Fig. 3 is the planar structure schematic diagram of refractory gunning equipment in the present invention.
Fig. 4 is the close-up schematic view at A place in Fig. 3.
Fig. 5 is the planar structure schematic diagram of rotating mechanism one in the present invention.
Fig. 6 is the planar structure schematic diagram of rotating mechanism two in the present invention.
Fig. 7 is the planar structure schematic diagram of baking oven in the present invention.
Fig. 8 is the planar structure schematic diagram of medium power mechanism of the present invention.
In figure, 1, frame; 2, the first conveyer belt; 3, wastewater collection pond; 4, water pump; 5, collecting pipe; 6, shower nozzle; 7, rotary disk; 8, jet pipe; 9, water proof case; 10, transition wheel two; 11, the first temperature sensor; 12, the first steam pipeline; 13, the second temperature sensor; 14, the second steam pipeline; 15, three-temperature sensor; 16, the 3rd steam pipeline; 17, the 4th temperature sensor; 18, the 4th steam pipeline; 19, baking oven; 20, cooling fan; 21, the second conveyer belt; 22, dividing plate three; 23, dividing plate two; 24, controller; 25, dividing plate one; 26, transition wheel one; 27, storing barrel; 28, arm; 29, house steward; 30, delivery pump; 31, water-stop sheet; 31a, pore; 32, rotary electric machine one; 33, transmitting gear two; 34, the first roller; 35, transmitting gear one; 36, rotary electric machine two; 37, transmitting gear four; 38, the 3rd roller; 39, transmitting gear three; 40, the first magnetic valve; 41, the second magnetic valve; 42, the 3rd magnetic valve; 43, the 4th magnetic valve; 44, delivery main; 45, steam generator; 46, driving wheel; 47, power motor; 48, driven pulley; 49, power transmission shaft.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Fig. 1, Fig. 3, Fig. 4, Fig. 7, the whitewashing drying integral machine of this automobile leather, comprise frame 1, frame 1 is provided with refractory gunning equipment and drying unit, transition apparatus is provided with between refractory gunning equipment and drying unit, refractory gunning equipment comprises water proof case 9, ringwise first conveyer belt 2 and the storing barrel 27 for depositing sprayed on material, and water proof case 9 is fixed in frame 1, and the mode that water proof case 9 is bolted is fixed in frame 1, water proof case 9 top is top board, water proof case 9 bottom is base plate, water proof case 9 two ends offer the water proof case passage passed for the first conveyer belt 2 respectively, first conveyer belt 2 top is passed by water proof case passage, first conveyer belt 2 bottom is positioned at the bottom of base plate, top board bottom is provided with the rotary disk 7 that can rotate, rotary disk 7 and one can drive its actuating unit rotated to be connected, the lower card of rotary disk 7 is evenly provided with several jet pipes 8, in the present embodiment, the quantity of jet pipe 8 is three: jet pipe 8 bottom is provided with shower nozzle 6, the outlet of shower nozzle 6 is towards the first conveyer belt 2, water-stop sheet 31 is provided with in the middle part of shower nozzle 6, water-stop sheet 31 offers several pores 31a, in the present embodiment, the quantity of pore 31a is ten, pore 31a is uniformly distributed, sprayed on material is made to be sprayed onto on automobile leather more uniformly by water-stop sheet 31, jet pipe 8 top is connected with storing barrel 27 with delivery pump 30 by pipeline structure, and the base plate bottom of water proof case 9 is also connected with waste water reclaiming device, drying unit comprises baking oven 19, second conveyer belt 21 and steam generator 45, and steam generator 45 adopts the existing product that market can have been bought, baking oven 19 is fixed in frame 1, and the mode that baking oven 19 is bolted is fixed in frame 1, baking oven 19 two ends have the baking oven passage for passing for the second conveyer belt 21, baking oven 19 is in rectangular-shaped, baking oven 19 is divided into four thermals treatment zone by length direction, i.e. first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone and the 4th thermal treatment zone, the temperature that first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone and the 4th thermal treatment zone set is respectively 90 DEG C, 100 DEG C, 110 DEG C, 120 DEG C, the inner top of baking oven 19 is fixed with dividing plate 1, dividing plate 2 23 and dividing plate 3 22 successively, and the mode that the inner top of baking oven 19 is bolted is fixed with dividing plate 1, dividing plate 2 23 and dividing plate 3 22 successively, dividing plate 1, all there is gap between the lower end of dividing plate 2 23 and dividing plate 3 22 and the bottom of baking oven 19, it is first thermal treatment zone between baking oven 19 1 end and dividing plate 1, it is second thermal treatment zone between dividing plate 1 and dividing plate 2 23, it is the 3rd thermal treatment zone between dividing plate 2 23 and dividing plate 3 22, be the 4th thermal treatment zone between dividing plate 3 22 and baking oven 19 the other end, first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone are communicated with the first steam pipeline 12 respectively, second steam pipeline 14, 3rd steam pipeline 16 and the 4th steam pipeline 18, first steam pipeline 12, second steam pipeline 14, 3rd steam pipeline 16 is connected with steam generator 45 by a delivery main 44 with the 4th steam pipeline 18, first thermal treatment zone, second thermal treatment zone, the first temperature sensor 11 is respectively arranged with in 3rd thermal treatment zone and the 4th thermal treatment zone, second temperature sensor 13, three-temperature sensor 15 and the 4th temperature sensor 17, the first steam pipeline 12, second steam pipeline 14, the first magnetic valve 40 is respectively arranged with in 3rd steam pipeline 16 and the 4th steam pipeline 18, second magnetic valve 41, 3rd magnetic valve 42 and the 4th magnetic valve 43, frame 1 is also fixed with controller 24, and the mode that frame 1 is bolted is fixed with controller 24, first magnetic valve 40, second magnetic valve 41, the 3rd magnetic valve 42, the 4th magnetic valve 43, first temperature sensor 11, second temperature sensor 13, three-temperature sensor 15 are all connected with controller 24 with the 4th temperature sensor 17, controller 24 is singlechip controller, singlechip controller adopts the existing product that market can have been bought, and its program does not need to update.
As shown in Figure 1, frame 1 is provided with the first roller 34 and the second roller be parallel to each other, first roller 34 is identical with the second roller height, first conveyer belt 2 is set between the first roller 34 and the second roller, some auxiliary rollers one are also provided with between first roller 34 and the second roller, in the present embodiment, the quantity of auxiliary roller one is three; First roller 34 is connected with the rotating mechanism one that it can be driven to rotate; Frame 1 is provided with the 3rd roller 38 and the 4th roller that are parallel to each other, 3rd roller 38 is identical with the 4th roller height, second conveyer belt 21 is set between the 3rd roller 38 and the 4th roller, some auxiliary rollers two are also provided with between 3rd roller 38 and the 4th roller, in the present embodiment, the quantity of auxiliary roller two is three; 3rd roller 38 is connected with the rotating mechanism two that it can be driven to rotate; Second roller closes on the 3rd roller 38 and both are parallel to each other.
As shown in Fig. 1, Fig. 5, Fig. 6, rotating mechanism one comprises rotary electric machine 1, transmitting gear 1 and transmitting gear 2 33, and rotary electric machine 1 is fixed in frame 1, and the mode that rotary electric machine 1 is bolted is fixed in frame 1; Transmitting gear 1 is fixed on the output shaft of rotary electric machine 1, and transmitting gear 1 is fixed on the output shaft of rotary electric machine 1 by the mode that key connects; Transmitting gear 2 33 is fixed on the first roller 34, and transmitting gear 2 33 is fixed on the first roller 34 by the mode that key connects; Transmitting gear 1 and transmitting gear 2 33 engage each other; Rotating mechanism two comprises rotary electric machine 2 36, transmitting gear 3 39 and transmitting gear 4 37, and rotary electric machine 2 36 is fixed in frame 1, and the mode that rotary electric machine 2 36 is bolted is fixed in frame 1; Transmitting gear 3 39 is fixed on the output shaft of rotary electric machine 2 36, and transmitting gear 3 39 is fixed on the output shaft of rotary electric machine 2 36 by the mode that key connects; Transmitting gear 4 37 is fixed on the 3rd roller 38, and transmitting gear 4 37 is fixed on the 3rd roller 38 by the mode that key connects; Transmitting gear 3 39 and transmitting gear 4 37 engage each other.
As shown in Figure 1 and Figure 2, the first conveyer belt 2 is made up of some conveying steel cables be parallel to each other, and in the present embodiment, the quantity of conveying steel cable is ten; Transition apparatus comprises some transition wheels 1, and in the present embodiment, the quantity of transition wheel 1 is nine; Transition wheel 1 is by axial restraint and the mode that circumference is rotated is arranged in frame 1, and transition wheel 1 is fixed in frame 1 by rotating shaft one; Transition wheel 1 is between the second roller and the 3rd roller 38, conveying steel rope sleeve is located between transition wheel one 26, second roller and the first roller 34, the height of transition wheel 1 is lower than the height of the second roller, in the present embodiment, the difference in height of transition wheel 1 and the second roller is 0.4cm, guarantees that automobile leather can be transported to transition wheel 1 from the first conveyer belt 2; Also be provided with some transition wheels 2 10 between transition wheel 1 and the 3rd roller 38, in the present embodiment, the quantity of transition wheel 2 10 is ten; Transition wheel 2 10 is by axial restraint and the mode that circumference is rotated is arranged in frame 1, and transition wheel 2 10 is fixed in frame 1 by rotating shaft two; The height on the top of transition wheel 2 10 is higher than the height on the second roller top, in the present embodiment, the difference in height of transition wheel 2 10 and the second roller is 0.3cm, guarantees that automobile leather can be transported to transition wheel 2 10 from transition wheel 1, thus is transported on the second conveyer belt 21 again; Distance between transition wheel 2 10 and transition wheel 1 is less than 1cm, and in the present embodiment, the distance between transition wheel 2 10 and transition wheel 1 is 0.5cm; Distance between transition wheel 2 10 and the 3rd roller 38 is less than 1cm, and in the present embodiment, the distance between transition wheel 2 10 and the 3rd roller 38 is 0.5cm; Adopt this structure, by the transitional function of transition wheel 1 and transition wheel 2 10, can by automobile leather from the second conveyer belt 21 that the first conveyer belt 2 is transported to, transition effect is good.
As shown in Fig. 1, Fig. 8, actuating unit comprises power motor 47, power transmission shaft 49, by axial restraint and the mode of axial rotation is arranged on top board in the middle part of power transmission shaft 49, power transmission shaft 49 bottom fixes through the center of top board and rotary disk 7, and the mode that the bottom of power transmission shaft 49 is bolted and rotary disk 7 fix; Power motor 47 is arranged on top board top, and the mode that power motor 47 is bolted is fixed on top board; Connected by drive mechanism between power motor 47 and power transmission shaft 49.
As shown in Fig. 1, Fig. 8, drive mechanism comprises driving wheel 46 and driven pulley 48, and driving wheel 46 is fixed on the output shaft of power motor 47, and driving wheel 46 is fixed on the output shaft of power motor 47 by the mode that key connects; Driven pulley 48 is fixed on power transmission shaft 49, and driven pulley 48 is fixed on power transmission shaft 49 by the mode that key connects; Driving wheel 46 and driven pulley 48 engage each other.
According to actual conditions, also can adopt this kind of embodiment, that is: drive mechanism comprises decelerator and shaft coupling, and the input of decelerator is connected with the output shaft of power motor 47, and the output of decelerator is connected with power transmission shaft 49 by shaft coupling.
As shown in Figure 3, pipeline structure comprises house steward 29, house steward 29 one end seals, house steward 29 other end is connected with the outlet of delivery pump 30, the import of delivery pump 30 is connected with storing barrel 27, the body of house steward 29 is communicated with the arm 28 of some radical amounts and jet pipe 8 quantity casing, in the present embodiment, the quantity of arm 28 is three; The other end of arm 28 is connected with the upper end of jet pipe 8.
As shown in Figure 1, the second conveyer belt 21 is provided with radiator structure away from the top place of water proof case 9 side, and radiator structure comprises several cooling fans 20, and in the present embodiment, the quantity of cooling fan 20 is three; Cooling fan 20 is fixed in frame 1, and cooling fan 20 is fixed in frame 1 by support; The air outlet of cooling fan 20 is towards the second conveyer belt 21; Adopt this structure, can be dispelled the heat to automobile leather fast by cooling fan 20, good heat dissipation effect.
As shown in Figure 1, waste water reclaiming device comprises wastewater collection pond 3, collecting pipe 5 and water pump 4, collecting pipe 5 one end is connected with the base plate of water proof case 9, collecting pipe 5 other end is connected with wastewater collection pond 3, water pump 4 is arranged in collecting pipe 5, microorganism for decomposing is housed in wastewater collection pond 3, and microorganism adopts anaerobic bacteria or facultative bacteria that market can have been bought.
Operation principle of the present invention is as follows: automobile leather is placed on the first conveyer belt 2 by operator, the output shaft controlling rotary electric machine 1 drives transmitting gear 1 to rotate, transmitting gear 1 drives transmitting gear 2 33 to rotate, transmitting gear 2 33 drives the first roller 34 to rotate, first roller 34 drives the first conveyer belt 2 to rotate, along with the rotation of the first conveyer belt 2, automobile leather is transported to the below of shower nozzle 6, control the output shaft rotation of power motor 47, the output shaft of power motor 47 drives driving wheel 46 to rotate, driving wheel 46 drives driven pulley 48 to rotate, driven pulley 48 drives power transmission shaft 49 to rotate, power transmission shaft 49 drives rotary disk 7 to rotate, rotary disk 7 drives jet pipe 8 to rotate, jet pipe 8 drives shower nozzle 6 to rotate, simultaneously, open delivery pump 30, the sprayed on material of storing barrel 27 is transported in arm 28 by house steward 29 by delivery pump 30, sprayed on material in arm 28 is transported in jet pipe 8, sprayed on material in jet pipe 8 is transported in shower nozzle 6, sprayed on material is evenly sprayed onto on automobile leather, by the transitional function of transition wheel 1 and transition wheel 2 10, can by automobile leather from the second conveyer belt 21 that the first conveyer belt 2 is transported to, steam is transported to the first steam pipeline 12 by delivery main 44 by steam generator 45, second steam pipeline 14, in 3rd steam pipeline 16 and the 4th steam pipeline 18, first steam pipeline 12, second steam pipeline 14, 3rd steam pipeline 16 and the 4th steam pipeline 18 are to first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone are heated, first temperature sensor 11, second temperature sensor 13, the temperature detected is passed to controller 24 by three-temperature sensor 15 and the 4th temperature sensor 17, controller 24 controls the first magnetic valve 40, second magnetic valve 41, 3rd magnetic valve 42, opening or closing of 4th magnetic valve 43 makes first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone reach temperature required, the output shaft of rotary electric machine 2 36 drives transmitting gear 3 39 to rotate, transmitting gear 3 39 drives transmitting gear 4 37 to rotate, transmitting gear 4 37 drives the first roller 34 to rotate, 3rd roller 38 drives the second conveyer belt 21 to rotate, along with the rotation of the second conveyer belt 21, automobile leather is transported in baking oven 19, by first thermal treatment zone, second thermal treatment zone, the 3rd thermal treatment zone and the 4th thermal treatment zone, automobile leather is dried gradually, open water pump 4, sprayed on material unnecessary bottom water proof case 9 is collected in wastewater collection pond 3 by collecting pipe 5 by water pump 4, utilizes microorganism to be decomposed, thus completes its processing operation.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ frame 1 herein, first conveyer belt 2, wastewater collection pond 3, water pump 4, collecting pipe 5, shower nozzle 6, rotary disk 7, jet pipe 8, water proof case 9, transition wheel 2 10, first temperature sensor 11, first steam pipeline 12, second temperature sensor 13, second steam pipeline 14, three-temperature sensor 15, 3rd steam pipeline 16, 4th temperature sensor 17, 4th steam pipeline 18, baking oven 19, cooling fan 20, second conveyer belt 21, dividing plate 3 22, dividing plate 2 23, controller 24, dividing plate 1, transition wheel 1, storing barrel 27, arm 28, house steward 29, delivery pump 30, water-stop sheet 31, pore 31a, rotary electric machine 1, transmitting gear 2 33, first roller 34, transmitting gear 1, rotary electric machine 2 36, transmitting gear 4 37, 3rd roller 38, transmitting gear 3 39, first magnetic valve 40, second magnetic valve 41, 3rd magnetic valve 42, 4th magnetic valve 43, delivery main 44, steam generator 45, driving wheel 46, power motor 47, driven pulley 48, term such as power transmission shaft 49 grade, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (9)
1. the whitewashing drying integral machine of an automobile leather, comprise frame, described frame is provided with refractory gunning equipment and drying unit, transition apparatus is provided with between refractory gunning equipment and drying unit, described refractory gunning equipment comprises water proof case, ringwise first conveyer belt and the storing barrel for depositing sprayed on material, described water proof case is fixed in frame, water proof upper box part is top board, water proof lower box part is base plate, water proof case two ends offer the water proof case passage passed for the first conveyer belt respectively, the first described conveyer belt top is passed by water proof case passage, first conveyer belt bottom is positioned at the bottom of base plate, described top board bottom is provided with the rotary disk that can rotate, rotary disk and one can drive its actuating unit rotated to be connected, the lower card of described rotary disk is evenly provided with several jet pipes, described jet pipe bottom is provided with shower nozzle, the outlet of described shower nozzle is towards the first conveyer belt, water-stop sheet is provided with in the middle part of shower nozzle, described water-stop sheet offers several pores, jet pipe top is connected with storing barrel with delivery pump by pipeline structure, the base plate bottom of water proof case is also connected with waste water reclaiming device, described drying unit comprises baking oven, second conveyer belt and steam generator, described baking oven is fixed in frame, and baking oven two ends have the baking oven passage for passing for the second conveyer belt, and baking oven is rectangular-shaped, and baking oven is divided into four thermals treatment zone by length direction, i.e. first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone, the inner top of described baking oven is fixed with dividing plate one successively, dividing plate two and dividing plate three, described dividing plate one, all there is gap between the lower end of dividing plate two and dividing plate three and the bottom of baking oven, it is first thermal treatment zone between baking oven one end and dividing plate one, it is second thermal treatment zone between dividing plate one and dividing plate two, it is the 3rd thermal treatment zone between dividing plate two and dividing plate three, be the 4th thermal treatment zone between dividing plate three and baking oven the other end, first thermal treatment zone, second thermal treatment zone, 3rd thermal treatment zone and the 4th thermal treatment zone are communicated with the first steam pipeline respectively, second steam pipeline, 3rd steam pipeline and the 4th steam pipeline, the first described steam pipeline, second steam pipeline, 3rd steam pipeline is connected with steam generator by a delivery main with the 4th steam pipeline, the first described thermal treatment zone, second thermal treatment zone, the first temperature sensor is respectively arranged with in 3rd thermal treatment zone and the 4th thermal treatment zone, second temperature sensor, three-temperature sensor and the 4th temperature sensor, the first described steam pipeline, second steam pipeline, the first magnetic valve is respectively arranged with in 3rd steam pipeline and the 4th steam pipeline, second magnetic valve, 3rd magnetic valve and the 4th magnetic valve, described frame is also fixed with controller, the first described magnetic valve, second magnetic valve, 3rd magnetic valve, 4th magnetic valve, first temperature sensor, second temperature sensor, three-temperature sensor is all connected with controller with the 4th temperature sensor, and described controller is singlechip controller, described waste water reclaiming device comprises wastewater collection pond, collecting pipe and water pump, wastewater collection pond adopts stainless steel material to make, collecting pipe one end is connected with the base plate of water proof case, the collecting pipe other end is connected with wastewater collection pond, water pump is arranged in collecting pipe, and the microorganism for decomposing is housed in wastewater collection pond.
2. the whitewashing drying integral machine of automobile leather according to claim 1, it is characterized in that, described frame is provided with the first roller and the second roller that are parallel to each other, first roller is identical with the second roller height, the first described conveyer belt is set between the first roller and the second roller, also be provided with some auxiliary rollers one between first roller and the second roller, the first described roller is connected with the rotating mechanism one that it can be driven to rotate; Described frame is provided with the 3rd roller and the 4th roller that are parallel to each other, 3rd roller is identical with the 4th roller height, the second described conveyer belt is set between the 3rd roller and the 4th roller, also be provided with some auxiliary rollers two between 3rd roller and the 4th roller, the 3rd described roller is connected with the rotating mechanism two that it can be driven to rotate; The second described roller closes on the 3rd roller and both are parallel to each other.
3. the whitewashing drying integral machine of automobile leather according to claim 2, it is characterized in that, described rotating mechanism one comprises rotary electric machine one, transmitting gear one and transmitting gear two, described rotary electric machine one is fixed in frame, transmitting gear one is fixed on the output shaft of rotary electric machine one, transmitting gear two is fixed on the first roller, and transmitting gear one and transmitting gear two engage each other; Described rotating mechanism two comprises rotary electric machine two, transmitting gear three and transmitting gear four, described rotary electric machine two is fixed in frame, transmitting gear three is fixed on the output shaft of rotary electric machine two, and transmitting gear four is fixed on the 3rd roller, and transmitting gear three and transmitting gear four engage each other.
4. the whitewashing drying integral machine of automobile leather according to claim 2, it is characterized in that, the first described conveyer belt is made up of some conveying steel cables be parallel to each other, described transition apparatus comprises some transition wheels one, transition wheel one is by axial restraint and the mode that circumference is rotated is arranged in frame, transition wheel one is between the second roller and the 3rd roller, conveying steel rope sleeve is located at transition wheel one, between second roller and the first roller, the height of transition wheel one is lower than the height of the second roller, some transition wheels two are also provided with between transition wheel one and the 3rd roller, described transition wheel two is by axial restraint and the mode that circumference is rotated is arranged in frame, the height on the top of transition wheel two is higher than the height on the second roller top, distance between transition wheel two and transition wheel one is less than 1cm, distance between transition wheel two and the 3rd roller is less than 1cm.
5. the whitewashing drying integral machine of automobile leather according to claim 1, it is characterized in that, described actuating unit comprises power motor, power transmission shaft, by axial restraint and the mode of axial rotation is arranged on top board in the middle part of described power transmission shaft, power transmission shaft bottom fixes through the center of top board and rotary disk, described power motor is arranged on top board top, is connected between power motor and power transmission shaft by drive mechanism.
6. the whitewashing drying integral machine of automobile leather according to claim 5, it is characterized in that, described drive mechanism comprises driving wheel and driven pulley, and driving wheel is fixed on the output shaft of power motor, driven pulley is fixed on power transmission shaft, and driving wheel and driven pulley engage each other.
7. the whitewashing drying integral machine of automobile leather according to claim 5, it is characterized in that, described drive mechanism comprises decelerator and shaft coupling, and the input of described decelerator is connected with the output shaft of power motor, and the output of described decelerator is connected with power transmission shaft by shaft coupling.
8. the whitewashing drying integral machine of automobile leather according to claim 1, it is characterized in that, described pipeline structure comprises house steward, house steward one end seals, house steward's other end is connected with conveying delivery side of pump, the import of delivery pump is connected with storing barrel, and the body of house steward is communicated with the arm of some radical amounts and jet pipe quantity casing, the other end of described arm is connected with the upper end of jet pipe.
9. the whitewashing drying integral machine of automobile leather according to claim 1, it is characterized in that, described second conveyer belt is provided with radiator structure away from the top place of water proof case side, described radiator structure comprises several cooling fans, cooling fan is fixed in frame, and the air outlet of cooling fan is towards the second conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510104350.7A CN104741267A (en) | 2015-03-10 | 2015-03-10 | Integrated automobile leather guniting and drying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510104350.7A CN104741267A (en) | 2015-03-10 | 2015-03-10 | Integrated automobile leather guniting and drying machine |
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| CN104741267A true CN104741267A (en) | 2015-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510104350.7A Pending CN104741267A (en) | 2015-03-10 | 2015-03-10 | Integrated automobile leather guniting and drying machine |
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| CN108255212A (en) * | 2017-12-29 | 2018-07-06 | 广德大金机械有限公司 | A kind of dermatine drying dehumidification device intelligence control system |
| CN108273683A (en) * | 2018-04-17 | 2018-07-13 | 浙江富邦汽车内饰科技股份有限公司 | A kind of spray equipment for spray car leather |
| CN108360267A (en) * | 2018-04-17 | 2018-08-03 | 浙江富邦汽车内饰科技股份有限公司 | A kind of drying unit for automobile leather |
| CN112934562A (en) * | 2021-01-25 | 2021-06-11 | 陈娜娜 | Spraying device for motor production |
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