CN104738211A - Automatic bean rod production equipment - Google Patents
Automatic bean rod production equipment Download PDFInfo
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- CN104738211A CN104738211A CN201510123749.XA CN201510123749A CN104738211A CN 104738211 A CN104738211 A CN 104738211A CN 201510123749 A CN201510123749 A CN 201510123749A CN 104738211 A CN104738211 A CN 104738211A
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- conveyer belt
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- soya
- bean milk
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Abstract
The invention discloses automatic bean rod production equipment, which comprises a soybean milk spray device, a conveyer belt, an oven and a winding roller drive device, wherein the soybean milk spray device comprises at least one nozzle; the conveyer belt comprises a flat belt surface for crusting of soybean milk; the nozzle is arranged above the belt surface of the conveyer belt; the oven is arranged on one side of the belt surface of the conveyer belt; the winding roller drive device is used for driving a winding roller to wind a bean rod on the belt surface of the conveyer belt in a rolling manner; the winding roller drive device comprises a long-strip scraper, two transmission chains A, a driving wheel and a driven wheel; the transmission chains A are symmetrically arranged on two sides of the belt surface of the conveyer belt; the driving wheel is used for driving the transmission chain A to drive; and the scraper is capable of moving from one position of the belt surface of the conveyer belt to another position of the belt surface of the conveyer belt under the drive of the transmission chains A in a manner that the lower edge of the scraper is tightly attached to the belt surface of the conveyer belt. According to the automatic bean rod production equipment disclosed by the invention, the crusting time is greatly shortened by a spray-type soybean milk crushing method; the winding efficiency is significantly improved; meanwhile, the structure of a winding machine is simplified; and the production and manufacturing cost of the winding machine is reduced.
Description
Technical field
The present invention relates to food processing equipment, particularly a kind of automation beans rod production equipment.
Background technology
Its shape of beans rod as rod, therefore has this name.
Traditional beans rod rolling technology relies on manually complete completely, and its preparation method is: soybean is used warm water swelling, wear into soya-bean milk; By filtered through gauze, bean dregs are given it up, and are boiled by soya-bean milk, fan its surface, make it skinning, wrapped up in by skin with winding up roller with cattail leaf fan; And then fan is wrapped up in, until soya-bean milk has been wrapped up in again.After slightly dry, cut open with cutter, winding up roller in the middle of taking out, has just made a beans rod.In a row for eight to the ten beans rod strings do not waited, just become seen beans rod usually.In the past adopt conventional method roll beans rod time, by two people one group, 12 hours activity durations, every day product only 8 kilograms, it is extremely low that it rolls efficiency, and human cost is high.In addition, uneven to the tractive of skin of beancurd when manually rolling beans rod, easily cause skin of beancurd rupture, have a strong impact on the excellent manufacturing quality of beans.
For solving the problems of the technologies described above, the applicant have developed a kind of Full-automatic soybean bar bushing machine, and obtain Chinese invention patent mandate, the application number of this patent is 201210584624.3, disclosed in this patent, Full-automatic soybean bar bushing machine comprises Soya-bean milk cooker, across the winding up roller on Soya-bean milk cooker, near Soya-bean milk cooker edge arrange winding up roller drive unit and in winding up roller drive unit timing provide winding up roller to roller arrangement, described winding up roller drive unit comprises the support component driving winding up roller to be rotatably assorted for keeping winding up roller and driving wheel with support winding up roller around the driving wheel that own axes rotates, described winding up roller is delivered between driving wheel and support component by roller arrangement, this winding up roller rotates and rolls skin of beancurd under the clamping and rubbing of driving wheel and support component.The Full-automatic soybean bar bushing machine of this invention achieves automatically to roller and the process that automatically rolls, it is relative to traditional handicraft, roll efficiency to be greatly enhanced, the labour intensity of workman reduces significantly, but, the applicant finds that this machinery still has many deficiencies: 1) the soya-bean milk surface skining time is still very long, even if by means such as winds, still cannot shorten the skinning time significantly; 2) every platform bushing machine all inevitably needs a digester, and this digester can not sealing thermal insulation, need by while to heating soybean milk, again cooling is carried out to complete skinning process to soya-bean milk surface simultaneously, this process consumes a lot of energy, and prior art there is no method and effectively solves this contradictory problems; 3) complex structure, manufacturing cost is high, and it is large that difficulty is popularized in market.
For above-mentioned deficiency, a kind of brand-new beans rod automatic involution machine tool need be explored, roll efficiency to improve, reduce labor cost, and the manufacturing quality of beans rod can be improved.
Summary of the invention
In view of this, the invention provides a kind of automation beans rod production equipment, this beans rod production equipment adopts brand-new skinning method, thus the structure such as Soya-bean milk cooker, Soya-bean milk cooker heater eliminated above bushing machine in the past, make its structure not only simple, highly shortened the soya-bean milk skinning time simultaneously, considerably improve the automated production efficiency of beans rod.
The present invention is solved the problems of the technologies described above by following technological means:
Automation beans rod production equipment of the present invention, is characterized in that, comprising:
Soya-bean milk spray equipment, has at least one nozzle;
Conveyer belt, have for the smooth zone face for soya-bean milk skinning, described nozzle is arranged on above conveyer belt surface;
Baking box, is arranged on conveyer belt surface side;
Winding up roller drive unit, arrange near described conveyer belt surface, roll on conveyer belt surface for driving winding up roller and roll beans rod, described winding up roller drive unit comprises strip scraper, article two, be symmetricly set on the driving-chain A of conveyer belt surface both sides, drive driving wheel and the driven pulley of described driving-chain A transmission, described scraper is arranged across the top of described conveyer belt surface, the two ends of scraper are fixedly connected with the driving-chain A of the left and right sides respectively, the mode that described scraper can fit tightly with scraper lower limb and conveyer belt surface under the drive of driving-chain A moves to the another location of conveyer belt surface from a position of conveyer belt surface.
Further, also comprise to roller arrangement, describedly comprise the square disk body can piling up many windings up roller be obliquely installed to roller arrangement, the low side of described disk body is arranged near described driving-chain A, and the middle part of disk body low side is provided with the opening allowing scraper to pass therethrough, described scraper can through also the winding up roller in disk body can being transferred to from disk body from described opening under the drive of described driving-chain A.
Further, also comprise winding up roller and pile up device, described winding up roller is piled up device and is comprised framework, two driving-chain B being symmetricly set on framework both sides, described two driving-chain B are set side by side with multiple block along on driving-chain B length direction, and the end of winding up roller can be clamped between two blocks above every bar driving-chain B; Also comprise two parallel rotating shafts interted on framework at least, every root rotating shaft is provided with pair of sprocket, and every bar driving-chain B is arranged on former and later two sprocket wheels of corresponding side respectively.
Further, described conveyer belt down either side is provided with the trough failing to be sprayed on soya-bean milk on conveyer belt surface for reclaiming.
Further, the knife face of described scraper is curved.
Further, also comprise soya-bean milk steaming plant, the soya-bean milk of described soya-bean milk steaming plant is held bottom, room and is communicated with nozzle by pipeline; Described soya-bean milk spray equipment also comprises the electronic device for exerting that applies air pressure in soya-bean milk steaming plant, and the soya-bean milk of described electronic device for exerting and soya-bean milk steaming plant holds top, room and is interconnected.
Further, also comprise controller, have nozzle group valve above described nozzle, described nozzle group valve is magnetic valve, and described magnetic valve is electrically connected with described controller; Soya-bean milk in described soya-bean milk steaming plant holds in room and is provided with liquid level sensor, and described liquid level sensor is connected with described controller; Described driving wheel is driven by motor, and described controller is electrically connected with motor, for controlling electric machine operation state.
Further, direction of rotation when direction of rotation during described conveyer belt transmission and driving-chain A transmission is contrary.
Beneficial effect of the present invention: automation beans rod production equipment of the present invention, comprises soya-bean milk spray equipment, have at least one nozzle; Conveyer belt, have for the smooth zone face for soya-bean milk skinning, described nozzle is arranged on above conveyer belt surface; Baking box, is arranged on conveyer belt surface side; Winding up roller drive unit, roll on conveyer belt surface for driving winding up roller and roll beans rod, described winding up roller drive unit comprise strip scraper, two be symmetricly set on the driving-chain A of conveyer belt surface both sides, the driving wheel driving described driving-chain A transmission and driven pulley, the mode that described scraper can fit tightly with scraper lower limb and conveyer belt surface under the drive of driving-chain A moves to the another location of conveyer belt surface from a position of conveyer belt surface.Automation beans rod production equipment of the present invention adopts fountain soya-bean milk skinning method to highly shortened the skinning time, considerably improves and rolls efficiency, simplify the structure of bushing machine simultaneously, reduce the manufacturing cost of bushing machine.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is the perspective view of automation beans of the present invention rod production equipment;
Fig. 2 is the side view of automation beans of the present invention rod production equipment;
Fig. 3 is enlarged diagram shown in Tu2Zhong A district;
Fig. 4 is structural representation when scraper takes out winding up roller state from disk body in automation beans of the present invention rod production equipment;
Fig. 5 is the top view of automation beans of the present invention rod production equipment.
Detailed description of the invention
Below with reference to accompanying drawing, the present invention is described in detail, and as Figure 1-5: the automation beans rod production equipment in the present embodiment, comprising: soya-bean milk spray equipment, have at least one nozzle 1, described nozzle preferably adopts flat burner; Conveyer belt 2, have for the smooth zone face for soya-bean milk skinning, the width of described conveyer belt surface is arranged on 30-40cm or 60-80cm, described nozzle is arranged on above conveyer belt surface, distance between nozzle to conveyer belt surface is set in 15-20cm, for the arrangement of nozzle, what adopt in the present embodiment is spray mode from top to bottom; Baking box 3, is arranged on above or below conveyer belt surface, and described baking box 3 is constant temperature roaster preferably; Winding up roller drive unit, arrange near described conveyer belt 2 zone face, roll on conveyer belt 2 zone face for driving winding up roller 23 and roll beans rod, described winding up roller drive unit comprises strip scraper 4, two and is symmetricly set on the driving-chain A 5 of conveyer belt surface both sides, the driving wheel 6 driving described driving-chain A 5 transmission and driven pulley 7, the knife face of described scraper 4 is curved, direction of rotation when direction of rotation during described conveyer belt transmission and driving-chain A transmission is contrary, and the transmission speed of described driving-chain A is greater than the transmission speed of conveyer belt 2.Driving wheel 6 described in the present embodiment is driven by motor and rotates, described scraper 4 is arranged across the top of described conveyer belt surface, the two ends of scraper 4 are fixedly connected with the driving-chain A5 of the left and right sides respectively, and the mode that described scraper 4 can fit tightly with scraper 4 lower limb and conveyer belt surface under the drive of driving-chain A5 moves to the another location of conveyer belt surface from a position of conveyer belt surface.In order to prevent the heat loss of baking box too fast and in order to prevent the soya-bean milk sprayed from being polluted, jet printing type beans in the present embodiment rod bushing machine is also provided with a housing 22, and it is inner that described constant temperature roaster and nozzle are arranged on housing 22.
As the further improvement of technique scheme, also comprise to roller arrangement, describedly comprise the square disk body 8 can piling up many windings up roller be obliquely installed to roller arrangement, the low side of described disk body 8 is arranged near described driving-chain A5, and the middle part of disk body 8 low side is provided with the opening 9 allowing scraper 4 to pass therethrough, described scraper 4 can through also the winding up roller in disk body can being transferred to from disk body from described opening 9 under the drive of described driving-chain A5.
As the further improvement of technique scheme, the end near scraper on described driving-chain A5 is also provided with a projection; The baffle plate of an arc is provided with near one end that described driving-chain A5 is positioned at driving wheel 6 or driven pulley 7.After winding up roller is transferred to by scraper from disk body, winding up roller falls between scraper and projection, constraint that is protruding and baffle plate can be subject to when winding up roller is fallen by the one end being positioned at driving wheel 6 or driven pulley 7 from driving-chain A5 above driving-chain A5 simultaneously, and then can prevent from winding up roller from rolling because of free-falling causing position that deviation occurs.
Its working method of automation beans rod production equipment of the present invention is: evenly sprayed on the conveyor belt by soya-bean milk by nozzle, organize constant temperature roaster above conveyer belt more, slowly move on constant temperature roaster after soya-bean milk repeatedly sprays on the conveyor belt and form beans muscle skin, driving-chain A5 rotates, when scraper above driving-chain A5 moves to disk body low side, can from the opening 9 of disk body through the winding up roller of opening part being transferred to simultaneously, the winding up roller transferred to by driving-chain upper direction to the end near driving wheel 6 or driven pulley 7, and move on conveyer belt 2 zone face bottom driving-chain A5 under the constraint of protruding and baffle plate smoothly, scraper motion sweeps skin of beancurd while promote winding up roller rolls forward to roll beans rod, finally the beans rod rolled is pushed in retracting device or winding up roller is piled up on device and completed coiling process.
As the further improvement of technique scheme, also comprise winding up roller and pile up device, described winding up roller is piled up device and is comprised the driving-chain B11 that framework 10, two is symmetricly set on framework 10 both sides, described two driving-chain B11 are set side by side with multiple block 12 along on driving-chain B length direction, and the end of winding up roller can be clamped between two blocks 12 above every bar driving-chain B; Also comprise two parallel rotating shafts 13 interted on framework 10 at least, every root rotating shaft 13 is provided with pair of sprocket 14, and every bar driving-chain B11 is arranged on former and later two sprocket wheels 14 of corresponding side respectively.The advantage that this winding up roller piles up device is without the need to arranging drive unit, and what automatically can complete winding up roller piles up work.
As the further improvement of technique scheme, described conveyer belt down either side is provided with the trough 15 failing to be sprayed on soya-bean milk on conveyer belt surface for reclaiming.Arrange trough 15 to reclaim soya-bean milk and reach and avoid waste, reduce the object of manufacturing cost.
As the further improvement of technique scheme, also comprise soya-bean milk steaming plant 16, the soya-bean milk of described soya-bean milk steaming plant 16 is held bottom, room and is communicated with nozzle 1 by pipeline; Described soya-bean milk spray equipment also comprises the electronic device for exerting 17 that applies air pressure in soya-bean milk steaming plant 16, and electronic device for exerting 17 is air pump, and described electronic device for exerting 17 holds top, room with the soya-bean milk of soya-bean milk steaming plant 16 and is interconnected.During work, electronic device for exerting 17 holds chamber interior applying atmospheric pressure to the soya-bean milk of soya-bean milk steaming plant 16, and soya-bean milk enters nozzle ejection under the effect of the pressure.This improvement project compares mode health and the maintenance easy to clean more directly arranging water pump pumps soya-bean milk on the pipeline being communicated with soya-bean milk steaming plant 16 and nozzle.
As the further improvement of technique scheme, also comprise controller 20, described controller 20 is single-chip microcomputer, microprocessor or PLC, there is above described nozzle nozzle group valve 18, described nozzle group valve is magnetic valve, described magnetic valve is electrically connected with described controller 20, by duty and the spray time of each nozzle of the adjustable distribution of Control Nozzle valve 18, and then reaches the effect controlling skin of beancurd thickness; Soya-bean milk in described soya-bean milk steaming plant 16 holds in chamber and is provided with liquid level sensor 19, described liquid level sensor is connected with described controller 20, when liquid level sensor detects that soya-bean milk surplus is very low, to transmit to controller, controller can transmit to nozzle group valve 18 according to the signal above transmitted, and nozzle group valve 18 cuts out; Described driving wheel 6 is driven by motor 21, and described controller 20 is electrically connected with motor 21, for controlling motor 21 duty, and then reaches the object controlling driving wheel 6 rotating speed and conveyer belt transfer rate.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (8)
1. an automation beans rod production equipment, is characterized in that, comprising:
Soya-bean milk spray equipment, has at least one nozzle (1);
Conveyer belt (2), have for the smooth zone face for soya-bean milk skinning, described nozzle is arranged on above conveyer belt surface;
Baking box (3), is arranged on conveyer belt surface side;
Winding up roller drive unit, arrange near described conveyer belt (2) zone face, roll on conveyer belt (2) zone face for driving winding up roller and roll beans rod, described winding up roller drive unit comprises strip scraper (4), article two, be symmetricly set on the driving-chain A(5 of conveyer belt surface both sides), drive described driving-chain A(5) driving wheel (6) of transmission and driven pulley (7), described scraper (4) is arranged across the top of described conveyer belt surface, the two ends of scraper (4) respectively with the driving-chain A(5 of the left and right sides) be fixedly connected with, described scraper (4) is at driving-chain A(5) drive under the mode that can fit tightly with scraper (4) lower limb and conveyer belt surface move to the another location of conveyer belt surface from a position of conveyer belt surface.
2. automation beans rod production equipment according to claim 1, it is characterized in that: also comprise to roller arrangement, describedly comprise the square disk body (8) can piling up many windings up roller be obliquely installed to roller arrangement, the low side of described disk body (8) is near described driving-chain A(5) arrange, and the middle part of disk body (8) low side is provided with and allows scraper (4) opening (9) that passes therethrough, described scraper (4) is at described driving-chain A(5) drive under can from described opening (9) through and the winding up roller in disk body can be transferred to from disk body.
3. automation beans rod production equipment according to claim 2, it is characterized in that: also comprise winding up roller and pile up device, described winding up roller is piled up device and is comprised framework (10), two driving-chain B(11 being symmetricly set on framework (10) both sides), described two driving-chain B(11) on be set side by side with multiple block (12) along on driving-chain B length direction, the end of winding up roller can be clamped between two blocks (12) above every bar driving-chain B; Also comprise two parallel rotating shafts (13) interted on framework (10) at least, every root rotating shaft (13) be provided with pair of sprocket (14), every bar driving-chain B(11) be arranged on respectively on former and later two sprocket wheels (14) of corresponding side.
4. automation beans rod production equipment according to claim 2, is characterized in that: described conveyer belt down either side is provided with the trough (15) failing to be sprayed on soya-bean milk on conveyer belt surface for reclaiming.
5. the automation beans rod production equipment according to claim 3 or 4, is characterized in that: the knife face of described scraper (4) is curved.
6. automation beans rod production equipment according to claim 5, it is characterized in that: also comprise soya-bean milk steaming plant (16), the soya-bean milk of described soya-bean milk steaming plant (16) is held bottom, room and is communicated with nozzle (1) by pipeline; Described soya-bean milk spray equipment also comprises the electronic device for exerting (17) that applies air pressure in soya-bean milk steaming plant (16), and described electronic device for exerting (17) holds top, room with the soya-bean milk of soya-bean milk steaming plant (16) and is interconnected.
7. automation beans rod production equipment according to claim 6, it is characterized in that: also comprise controller (20), have nozzle group valve (18) above described nozzle, described nozzle group valve is magnetic valve, and described magnetic valve is electrically connected with described controller (20); Soya-bean milk in described soya-bean milk steaming plant (16) holds in room and is provided with liquid level sensor (19), and described liquid level sensor is connected with described controller (20); Described driving wheel (6) is driven by motor (21), and described controller (20) is electrically connected with motor (21), for controlling motor (21) duty.
8. automation beans rod production equipment according to claim 1, is characterized in that: direction of rotation when direction of rotation during described conveyer belt transmission and driving-chain A transmission is contrary.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510123749.XA CN104738211B (en) | 2015-03-20 | 2015-03-20 | Automate beans rod production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510123749.XA CN104738211B (en) | 2015-03-20 | 2015-03-20 | Automate beans rod production equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN104738211A true CN104738211A (en) | 2015-07-01 |
| CN104738211B CN104738211B (en) | 2018-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510123749.XA Expired - Fee Related CN104738211B (en) | 2015-03-20 | 2015-03-20 | Automate beans rod production equipment |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105192090A (en) * | 2015-09-15 | 2015-12-30 | 杨明发 | Annular steel belt continuous beancurd skin processing device and method |
| CN105775679A (en) * | 2016-03-31 | 2016-07-20 | 梁平县兴渝豆制品有限公司 | Transporting table for soybean gluten forming rods |
| CN110178910A (en) * | 2019-07-10 | 2019-08-30 | 罗立孝 | A kind of fully-automatic production bean curd stick machine |
| CN112674279A (en) * | 2020-12-11 | 2021-04-20 | 福建省南安市海特机械有限公司 | Automatic change bean roll production water line |
| CN115517295A (en) * | 2022-05-21 | 2022-12-27 | 盛小金 | Processing equipment for lactose-free milk product |
| CN116473261A (en) * | 2023-03-31 | 2023-07-25 | 达州市绿野香食品有限公司 | Automatic bean skin rolling device and bean shoot preparation method |
| CN115517295B (en) * | 2022-05-21 | 2024-06-21 | 长沙卓牧乳业有限公司 | Lactose-free processing equipment for milk products |
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| JPS5658449A (en) * | 1979-10-16 | 1981-05-21 | Morinaga & Co Ltd | Preparation of hollow bar cheese |
| JP3499062B2 (en) * | 1995-09-20 | 2004-02-23 | 株式会社紀文食品 | Method and apparatus for manufacturing concentric rolled food |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105192090A (en) * | 2015-09-15 | 2015-12-30 | 杨明发 | Annular steel belt continuous beancurd skin processing device and method |
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| CN105775679A (en) * | 2016-03-31 | 2016-07-20 | 梁平县兴渝豆制品有限公司 | Transporting table for soybean gluten forming rods |
| CN105775679B (en) * | 2016-03-31 | 2018-04-17 | 梁平县兴渝豆制品有限公司 | Beans muscle moulding stick transports platform |
| CN110178910A (en) * | 2019-07-10 | 2019-08-30 | 罗立孝 | A kind of fully-automatic production bean curd stick machine |
| CN110178910B (en) * | 2019-07-10 | 2024-06-07 | 新田县千山龙食品有限公司 | Full-automatic dried beancurd stick production machine |
| CN112674279A (en) * | 2020-12-11 | 2021-04-20 | 福建省南安市海特机械有限公司 | Automatic change bean roll production water line |
| CN112674279B (en) * | 2020-12-11 | 2023-07-28 | 福建省南安市海特机械有限公司 | Automatic change bean roll production line |
| CN115517295A (en) * | 2022-05-21 | 2022-12-27 | 盛小金 | Processing equipment for lactose-free milk product |
| CN115517295B (en) * | 2022-05-21 | 2024-06-21 | 长沙卓牧乳业有限公司 | Lactose-free processing equipment for milk products |
| CN116473261A (en) * | 2023-03-31 | 2023-07-25 | 达州市绿野香食品有限公司 | Automatic bean skin rolling device and bean shoot preparation method |
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| CN104738211B (en) | 2018-04-06 |
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