CN104727155B - A kind of foam forming machine of dermatine - Google Patents

A kind of foam forming machine of dermatine Download PDF

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Publication number
CN104727155B
CN104727155B CN201410576462.8A CN201410576462A CN104727155B CN 104727155 B CN104727155 B CN 104727155B CN 201410576462 A CN201410576462 A CN 201410576462A CN 104727155 B CN104727155 B CN 104727155B
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CN
China
Prior art keywords
crawler belt
dermatine
conveying device
track conveying
forming machine
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Application number
CN201410576462.8A
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Chinese (zh)
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CN104727155A (en
Inventor
施霞虹
贾纬民
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YANGZHOU DERWINS PLASTICS TECHNOLOGY CO., LTD.
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YANGZHOU DERWINS PLASTICS TECHNOLOGY Co Ltd
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Priority to CN201410576462.8A priority Critical patent/CN104727155B/en
Publication of CN104727155A publication Critical patent/CN104727155A/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/30Expanding the moulding material between endless belts or rollers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dispersion Chemistry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

A kind of foam forming machine of dermatine, including upper, lower two the first track conveying devices being correspondingly arranged and the second track conveying device and heating device, first track conveying device and the second track conveying device respectively include the first crawler belt and the second crawler belt, the upper outer surface of the outer lower face surface of first crawler belt and second crawler belt cooperates and so that it is entered from one end of track conveying device for master slice to be clamped jointly, the other end exports, the heating device is used to heat first crawler belt and the second crawler belt, the foam forming machine of the dermatine not only ensures continuous production while also greatly improving the various physical properties of dermatine.

Description

A kind of foam forming machine of dermatine
Technical field
The invention belongs to dermatine technical field, more particularly to a kind of foam forming machine of dermatine.
Background technology
Dermatine is configured to one layer of fabric substantially, and the one layer of foaming layer coated on this layer of fabric.Wherein fabric Can be one of cotton, fiber crops, nylon, polyester, polyethylene, polypropylene, acryl etc., and foaming layer is relatively conventional for poly- ammonia Ester (PU) and polyvinyl chloride (PVC) etc..In the prior art, the foaming of foaming layer generally uses two kinds of approach:First, under normal pressure Continuous foamed, the advantages of this technique, is to realize the continuity of production, and the length of the dermatine after foaming can be with Keep the length of the master slice before foaming, but this approach is there is also disadvantage, the hole of the dermatine after foaming under normal pressure compared with Greatly, surface irregularity also needs following process.Second, pressing mold foams, this approach is to heat mold by stitching surface, is made The advantages of in-mold molding chamber interior foaming layer foaming, this technique, is that the dermatine hole after foaming is thin Close, dermatine various physical properties are improved, but the disadvantage is that, cannot achieve continuous production, significantly reduce life Efficiency is produced, and the size of the dermatine after foaming is restricted by mould inside molding room space.
Invention content
Foam process to solve the foaming layer of dermatine in the prior art cannot achieve continuous production or obtained The disadvantage of dermatine physical property difference, the present invention provide a kind of foam forming machine of dermatine, not only ensure continuous production simultaneously Also greatly improve the various physical properties of dermatine.
Technical solution
A kind of foam forming machine of dermatine, which is characterized in that the first crawler belt being correspondingly arranged including upper and lower two is defeated Send device and the second track conveying device and heating device, first track conveying device and the second track conveying device point Not Bao Kuo the first crawler belt and the second crawler belt, the upper outer surface phase interworking of the outer lower face surface of first crawler belt and second crawler belt Share in jointly clamping master slice make its from one end of track conveying device enter, the other end output, the heating device for pair First crawler belt and the heating of the second crawler belt.
Wherein, the master slice is heated during being transmitted and is continuously in pressured state, described in a compressed state Foaming process is completed in the foaming layer of master slice, and the master slice includes tissue layer and coated in the foaming layer in the tissue layer.
Preferably, the foaming layer is polyurethane.
Preferably, further include regulating device, the upper outer surface of outer lower face surface and the second crawler belt for adjusting the first crawler belt Between spacing.
Preferably, the regulating device includes two spiral shells for being located at track conveying device both ends, being fixed on roller axis center On bar, the spacing between the outer lower face surface of the first crawler belt and the upper outer surface of the second crawler belt is adjusted by adjusting screw rod.
Preferably, the first heat-conducting layer and the second heat conduction have been respectively coated by the outer surface of first crawler belt and the second crawler belt Layer, the heating device respectively heat the first heat-conducting layer and the second heat-conducting layer.
Preferably, first track conveying device and the second track conveying device respectively include the first driving mechanism and Two driving mechanisms, first driving mechanism and the second driving mechanism are respectively used to the first crawler belt of driving and the second caterpillar drive.
Technique effect:
The present invention provides a kind of foam forming machine of dermatine, including the first track conveying device, the second crawler belt are defeated Device and heating device, the foaming layer that heating device is used to be heated to be the first crawler belt and the second crawler belt master slice is sent to provide hot ring The upper outer surface of border, the outer lower face surface of the first crawler belt and the second crawler belt cooperates keeps it defeated from crawler belt for master slice to be clamped jointly It send one end of device to be transported to the other end, to realize the continuity of production, while providing compression during transmission for master slice Environment, therefore, master slice complete the process of continuous compression foaming during being transmitted.
The foaming process of master slice is completed on a conveyor, realizes the continuity of production process;The foaming of master slice The foaming process of layer is completed under continuous compression state, and the bubble in foaming layer is a large amount of microbubble, is improved obtained Dermatine physical property, that is, improve the quality of dermatine.
The foam forming machine further includes having regulating device, the outer lower face surface and the second crawler belt for adjusting the first crawler belt Spacing between outer surface, that is, the pressure being applied in the upper and lower surface of master slice is adjusted, by changing residing for foaming layer Pressure environment changes the physical property of dermatine.
The first heat-conducting layer and the second heat-conducting layer, heating device have been respectively coated by the outer surface of first crawler belt and the second crawler belt The first heat-conducting layer and the second heat-conducting layer are heated respectively, the first heat-conducting layer and the second heat-conducting layer after being heated are the hair of master slice jointly Alveolar layer provides thermal environment, to promote its foaming.First heat-conducting layer and the second heat-conducting layer can be arranged to self-contained unit and may also set up Integral device, therefore the first heat-conducting layer and the second heat-conducting layer can need to set different temperature according to processing.
First track conveying device and the second track conveying device respectively include the first driving mechanism and the second driving mechanism, First driving mechanism and the second driving mechanism are respectively used to the first crawler belt of driving and the second caterpillar drive, adjust the first crawler belt With the speed of the second caterpillar drive, make the foaming process of the foaming layer of master slice by the first crawler belt while to ensure production efficiency It is completed during being clamped with the second crawler belt.Due to for two driving mechanisms, the movement speed of the first crawler belt and the second crawler belt Degree can do different adjustings as needed.
Description of the drawings
Fig. 1 is track conveying device schematic diagram in the foam forming machine of dermatine of the present invention.
The first crawler belts of 1-, the second crawler belts of 11-, the first track conveying devices of 2-, the second track conveying devices of 21-, 3- first Heat-conducting layer, the second heat-conducting layers of 31-.
Specific embodiment
As shown in Figure 1, the present invention provides a kind of foam forming machine of dermatine, including upper and lower two are correspondingly arranged First track conveying device 2 and the second track conveying device 21 and heating device (not shown), the first track conveying device 2 The first crawler belt 1 and the second crawler belt 11, the outer lower face surface of first crawler belt 1 and institute are respectively included with the second track conveying device 21 State the upper outer surface mutual cooperation of the second crawler belt 11 makes it enter from one end of track conveying device, separately for master slice to be clamped jointly One end exports, and heating device is used to heat first crawler belt, 1 and second crawler belt 11.
Wherein, master slice is to coat foaming layer in fabric layer surface to obtain, therefore master slice includes tissue layer and is coated in Foaming layer in the tissue layer.Preferably, the foaming layer of master slice is polyurethane.Master slice is heated and connects during being transmitted Continuous to be in pressured state, foaming process is completed in the foaming layer of master slice in a compressed state.Since the foaming process of master slice is defeated It send and is completed on device, realize the continuity of production process;The foaming process of the foaming layer of master slice is complete in the case where holding pressure condition At, the bubble in foaming layer is a large amount of microbubble, improves the physical property of dermatine obtained, that is, improves artificial The quality of leather.
Preferably, the foam forming machine of dermatine of the present invention further includes regulating device (not shown), the regulating device It positioned at track conveying device both ends, is fixed on two screw rods of roller axis center, the first crawler belt is adjusted by adjusting screw rod Outer lower face surface and the upper outer surface of the second crawler belt between spacing, that is, adjust be applied to the upper following table of master slice as needed Pressure on face changes the physical property of dermatine by changing the pressure environment residing for foaming layer.
Preferably, divide on the outer surface of first crawler belt 1 and the second crawler belt 11 in the foam forming machine of dermatine of the present invention It is not coated with the first heat-conducting layer 3 and the second heat-conducting layer 31, the heating device is respectively to the first heat-conducting layer 3 and the second heat-conducting layer 31 Heating.The first heat-conducting layer 3 and the second heat-conducting layer 31 after heated provide thermal environment for the foaming layer of master slice jointly, to promote its hair Bubble.First heat-conducting layer 3 and the second heat-conducting layer 31 can be arranged to self-contained unit and can be configured as integrated device, therefore the first heat conduction Layer and the second heat-conducting layer can need to set different temperature values according to processing.
Preferably, the first track conveying device 2 of the foam forming machine of dermatine of the present invention and the second crawler belt conveying dress It sets 21 and respectively includes the first driving mechanism and the second driving mechanism, the first driving mechanism and the second driving mechanism are respectively used to drive First crawler belt 1 and the second crawler belt 11 movement, operation driving mechanism with adjust the first crawler belt 1 and the second crawler belt 11 movement speed, Make the foaming process of the foaming layer of master slice in the mistake being clamped by the first crawler belt 1 and the second crawler belt 11 while to ensure production efficiency It is completed in journey.Since for two driving mechanisms, the movement velocity of the first crawler belt 1 and the second crawler belt 11 can also be as needed Do different adjustings.
Above example is only exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention It is defined by the claims.Those skilled in the art within the spirit and scope of the present invention, make the present invention various Modification or equivalent replacement are also fallen within the protection scope of the present invention.

Claims (6)

1. a kind of foam forming machine of dermatine, which is characterized in that conveyed including upper and lower two the first crawler belts being correspondingly arranged Device and the second track conveying device and heating device, first track conveying device and the second track conveying device difference Including the first crawler belt and the second crawler belt, the outer lower face surface of first crawler belt and the upper outer surface of second crawler belt cooperate It is set to enter from one end of track conveying device for master slice to be clamped jointly, other end output, the heating device is used for institute State the first crawler belt and the heating of the second crawler belt;It is respectively coated by the first heat-conducting layer on the outer surface of first crawler belt and the second crawler belt With the second heat-conducting layer, the heating device respectively heats the first heat-conducting layer and the second heat-conducting layer.
2. the foam forming machine of dermatine according to claim 1, which is characterized in that the master slice is in the mistake being transmitted It is heated in journey and is continuously in pressured state, foaming process, the master slice are completed in the foaming layer of the master slice in a compressed state Including tissue layer and coated in the foaming layer in the tissue layer.
3. the foam forming machine of dermatine according to claim 2, which is characterized in that the foaming layer is polyurethane.
4. the foam forming machine of dermatine according to claim 1, which is characterized in that further include regulating device, be used for Adjust the spacing between the outer lower face surface of the first crawler belt and the upper outer surface of the second crawler belt.
5. the foam forming machine of dermatine according to claim 4, which is characterized in that the regulating device includes being located at Track conveying device both ends are fixed on two screw rods of roller axis center, are adjusted under the first crawler belt by adjusting screw rod Spacing between outer surface and the upper outer surface of the second crawler belt.
6. the foam forming machine of dermatine according to claim 1, which is characterized in that first track conveying device The first driving mechanism and the second driving mechanism are respectively included with the second track conveying device, first driving mechanism and second drive Motivation structure is respectively used to the first crawler belt of driving and the second caterpillar drive.
CN201410576462.8A 2013-12-19 2014-10-24 A kind of foam forming machine of dermatine Active CN104727155B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410576462.8A CN104727155B (en) 2013-12-19 2014-10-24 A kind of foam forming machine of dermatine

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CN201310703603 2013-12-19
CN2013107036033 2013-12-19
CN201410576462.8A CN104727155B (en) 2013-12-19 2014-10-24 A kind of foam forming machine of dermatine

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CN104727155A CN104727155A (en) 2015-06-24
CN104727155B true CN104727155B (en) 2018-08-31

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110373731B (en) * 2018-02-08 2021-10-15 淮北联诚网络科技有限公司 Method for forming slub yarn

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202716519U (en) * 2012-06-08 2013-02-06 厦门冠昱设备制造有限公司 Automatic production line of phenolic foam composite boards

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2421138Y (en) * 2000-04-26 2001-02-28 湖南龙升新材料有限公司 Continously automatic foaming mould for glass fibre polyurethane composite board
CN102717467A (en) * 2012-06-15 2012-10-10 胡玉 Sedimentation type double caterpillar phenolic aldehyde polyurethane foam plate continuous forming machine
CN102995456B (en) * 2012-10-12 2014-06-25 浙江拓空实业有限公司 Belt type foaming forming machine for producing synthetic leather

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202716519U (en) * 2012-06-08 2013-02-06 厦门冠昱设备制造有限公司 Automatic production line of phenolic foam composite boards

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Effective date of registration: 20180117

Address after: 100086 Beijing city Haidian District North Sanhuan Road 43, Tsing Wun contemporary building 12A11

Applicant after: BEIJING ZHITAO SCIENCE & TECHNOLOGY CO., LTD.

Address before: Nanning City, the Guangxi Zhuang Autonomous Region Gaoxin road 530007 East No. 25 Incubator Building 1 building 107-B room

Applicant before: NANNING CIHUI TECHNOLOGY CO., LTD.

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Effective date of registration: 20180724

Address after: 225642 industrial zone of eight Bridge Town, Gaoyou City, Yangzhou, Jiangsu

Applicant after: YANGZHOU DERWINS PLASTICS TECHNOLOGY CO., LTD.

Address before: 100086 Qingyun contemporary building, 43 North Sanhuan Road, Haidian District, Beijing, 12A11

Applicant before: BEIJING ZHITAO SCIENCE & TECHNOLOGY CO., LTD.

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