CN104725024A - Preparation method of flame-retardant material - Google Patents

Preparation method of flame-retardant material Download PDF

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Publication number
CN104725024A
CN104725024A CN201410577895.5A CN201410577895A CN104725024A CN 104725024 A CN104725024 A CN 104725024A CN 201410577895 A CN201410577895 A CN 201410577895A CN 104725024 A CN104725024 A CN 104725024A
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China
Prior art keywords
sintering
preparation
high temperature
time
fire
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CN201410577895.5A
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Chinese (zh)
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贾纬民
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NANNING CIHUI TECHNOLOGY Co Ltd
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NANNING CIHUI TECHNOLOGY Co Ltd
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Priority to CN201410577895.5A priority Critical patent/CN104725024A/en
Publication of CN104725024A publication Critical patent/CN104725024A/en
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Abstract

The invention discloses a preparation method of a flame-retardant material, and relates to the field of building materials, in particular to the field of flame-retardant materials for buildings. The flame-retardant material is prepared by high-temperature-resistant silica gel, ceramic powder and a hardening agent through twice high-temperature sintering. The flame-retardant material is mainly made of inorganic materials, has a noncombustible property, and the weight is light, so that the load on a steel structure is not increased, and meanwhile, the structure of the flame-retardant material is compact and impact-resistant after high-temperature sintering, and the duration of fire resistant is more than 3 hours according to the proofness of fire resistance experiments.

Description

Fireproof meterial preparation method
Technical field
The present invention relates to building material field, particularly relate to building fireproof meterial field.
Background technology
It is high, fast from heavy and light, the good construction speed of anti-seismic performance that steel building has intensity, the series of advantages such as structure footprint is few, industrialization degree is high, and it is compared with concrete structure, environmental protection and be more conducive to the development of architectural industrialization.But it is not from fire prevention angle, although steel construction is non-combustible component, very fire-resistant.The crystal inside tissue of steel is very responsive to temperature, temperature raises or reduces and steel performance power all can be made to change, and steel construction will lose supporting capacity when 450-650 DEG C usually, and very large deformation occurs, cause steel column, girder steel bending, result can not continue to use because being out of shape excessive.The U.S. 9.11 terrorist incident shows, steel construction is not fire-resistant, is that the World Trade Center caves in, the weight reasons of a large amount of injures and deaths of personnel.
The index weighing steel structure fire-resistant performance is fire endurance, and in standard fire, when burning to 1450 DEG C, back of the body temperature is no more than 550 DEG C, holding structure complete the maintained time.Steel structure fire-resistant experiment obtains steel beam column fire endurance and is: t=0.54 (Ts-50) (F/V) -0.6
In formula: t-fire endurance, (min)
Ts-steel beam column temperature, (DEG C)
The sectional area coefficient of F/V-component, the fire area and its body that equal unit length component protect long-pending ratio, m -1.
Experiment shows, Steel Fire Resistance Rating is low, only has 15-30min, and fireproof jointing sheath is easily destroyed, and determines steel building and must pay attention to fire safety problem.Steel building flameproof protection method will improve steel structure fireproofing performance, will intercept the transmission of fire heat to steel, to delay the speed of steel temperature rise, postpones the time of critical temperature when steel beam column reaches destruction.At present, normally take both at home and abroad directly do not roasted by flame way protection steel construction such as steel structure surface sprayed fire proofing coating or parcel refractory materialss and improve its fire-resistance capacity.Experience shows, quality, timeliness, the coating cohesive force of steel structure fireproofing spraying, use in whether have loosening, cracking or whether be subject to large impact, vibrations etc. and directly can have influence on the fire safety of steel beam column, and the fire endurance of 1.5 hours can only be reached.The domestic refractory materials for wrapping up steel construction mostly is the PLASTIC LAMINATED of the non-combustible material such as fiber reinforced cement board (as TK plate, FC plate), plasterboard, calcium silicate board, vermiculite board at present, but these refractory materialss but not impact resistance, and from great, add the load of steel construction.
Summary of the invention
The present invention is directed to above-mentioned defect, a kind of fireproof meterial for wrapping up steel construction is provided.
The preparation method of fireproof meterial, it is characterized in that by high temperature resistant silica gel, ceramics powder and stiffening agent mix after through twice high temperature sintering.
The weight ratio of described high temperature resistant silica gel, ceramics powder and stiffening agent is 3-20%:50-80%:5-30%.
Described ceramics powder ability 1850 DEG C of high temperature.
Described stiffening agent is: trimethylhexamethylenediamine TMD or polyethylene polyamine PEPA.
The step of described twice high temperature sintering is first sintering furnace temperature is 500-800 DEG C, and the time is 10-20 minute, and second time sintering furnace temperature is 1500-1800 DEG C, and the time is 20-30 minute.
Described first sintering can be shaping as required.
The equipment of described high temperature sintering is sintering oven.
In steel building, various different steel pipe, steel plate, pipe shape are different, utilize the formability of ceramics powder, high temperature resistant silica gel, ceramics powder and stiffening agent can be prepared into various desired shape in after the ratio batching mixing of 3-20%:50-80%:5-30%, putting into sintering oven, to carry out first sintering shaping, and furnace temperature is 500-800 DEG C, time is 10-20 minute, and then carry out second time sintering, furnace temperature is 1500-1800 DEG C, and the time is 20-30 minute.The parcel fireproof meterial prepared like this can shape conform to required fireproof meterial, then with rivet nail on steel construction, parcel is tighter like this, not easily produces leak.
Fireproof meterial of the present invention adds stiffening agent by organism (high temperature resistant silica gel) and inorganics (ceramics powder) and makes.High temperature resistant silica gel has the electrical insulation properties of the performances such as good high-low temperature resistant, weather-proof, humidity, water-fast, resistance to bittern and excellence, can the larger and less all kinds of base materials of bonding surface tension force, also there is superior operation, be particularly suitable for making various fire resistant band, electric insulation sealing tape, be now widely used in and be prepared in high temperature resistant pad, gloves and mould.Common silica gel heatproof 200 ~ 250 DEG C, high temperature resistant silica gel heatproof 400 ~ 450 DEG C, what even have can reach more than 450 DEG C, the hot properties of high temperature resistant silica gel just in time meets the principle of high temperature sintering, when first sintering, temperature is 500-800 DEG C, common silica gel at such a temperature very fast burn burnt down, do not play the effect of silica gel.And the various compositions in batching are bonded together by high temperature resistant silica gel, while formed product, self has also almost consumed.Organic composition overwhelming majority in high-temperature sintering process becomes gaseous volatilization and goes out, and residual volume is atomic little.Stiffening agent makes the molecule of silica gel and the biochemical Knot of intermolecular product close, and handed over by molecular chain the wrong Knot that connects to become a kind of reticulated structure, and cause a kind of Inner to gather power by force, the giant molecule of not easily melting, turn increases the thermotolerance of silica gel simultaneously.Cellular structure after ceramics powder sintering makes this fireproof meterial have obvious ventilation property, needs to do fire-resistance process at some, and when relating to again heat dissipation problem, this material be can yet be regarded as a kind of good selection.As the fire-resistance of electric wire groove.
Technique effect of the present invention:
Be mainly inorganic material in fireproof meterial of the present invention, have non-flammability, the lightweight load not increasing steel construction, simultaneously due to after high temperature sintering, its close structure, impact resistance, proves through fire test, and fire endurance is more than 3 hours.The fire endurance of " Code for fire protection design of high rise buildings " of China, the fireproof brickwork of one-level fire resistance rating building, the resistance to fire endurance of post and bearing wall, staircase wall and beam are 3 hours and 2 hours.Fireproof meterial of the present invention meets this code requirement.
Fireproof meterial raw material of the present invention mainly ceramics powder, raw material is easy to get, and cost is low, and required equipment is sintering oven, the sintering oven that namely Production of Ceramics factory is conventional, and equipment is simple, and output can quantize, and has very large prospect in modern construction engineering.
Embodiment:
Embodiment 1: preparation fire-resistance plate:
Preparation raw material: high temperature resistant silica gel: commercially available high temperature resistant silica gel
Ceramics powder: commercially available 1840 DEG C of ceramics powders
Stiffening agent: trimethylhexamethylenediamine TMD or polyethylene polyamine PEPA
The weight ratio of high temperature resistant silica gel, ceramics powder and stiffening agent is 10%:70%:20%.Stir according to the above ratio in pureed, make sheet material shape.
1.2 first sinterings: the temperature regulating sintering oven, keeps constant, put into the above-mentioned sheet material model prepared about 650 DEG C time, sinter 15 minutes at about 650 DEG C.Take out.After first sintering, material is shaping.
1.3 second time sintering: regulate sintering oven furnace temperature, constant about 1600 DEG C maintenances, in type material is carried out second time sintering.
Embodiment 2: preparation fire-resistance plate:
2.1 preparation raw material: the weight ratio of high temperature resistant silica gel, ceramics powder and stiffening agent is 15%:70%:15%.Be stirred into pureed according to the above ratio, make model with a steel pipe, be attached to outside steel pipe by above-mentioned purees bag, then extracted out by steel pipe, obtained pattern, cuts from centre, is divided into two, obtains two halves round steel pipe.
2.2 first sinterings: the temperature regulating sintering oven, keeps constant, put into the above-mentioned semicircle steel pipe prepared about 650 DEG C time, sinter 15 minutes at about 650 DEG C.Take out.After first sintering, material is shaping.
2.3 second time sintering: regulate sintering oven furnace temperature, constant about 1600 DEG C maintenances, in type material is carried out second time sintering.
3. fire endurance experiment:
The product that Example 1,2 has sintered, is placed in 1100 DEG C of conditions more than 3 hours without distortion.
Fire test proves, fire endurance is more than 3 hours.The fire endurance of " Code for fire protection design of high rise buildings " of China, the fireproof brickwork of one-level fire resistance rating building, the resistance to fire endurance of post and bearing wall, staircase wall and beam are 3 hours and 2 hours.

Claims (10)

1. the preparation method of fireproof meterial, it is characterized in that by high temperature resistant silica gel, ceramics powder and stiffening agent mix after through twice high temperature sintering.
2. the preparation method of fireproof meterial according to claim 1, is characterized in that the weight ratio of described high temperature resistant silica gel, ceramics powder and stiffening agent is 3-20%:50-80%:5-30%.
3. the preparation method of fireproof meterial according to claim 1 or 2, is characterized in that described ceramics powder ability 1850 DEG C of high temperature.
4. the preparation method of fireproof meterial according to claim 1 or 2, is characterized in that described stiffening agent is: trimethylhexamethylenediamine TMD or polyethylene polyamine PEPA.
5. the preparation method of fireproof meterial according to claim 3, is characterized in that described stiffening agent is: trimethylhexamethylenediamine TMD or polyethylene polyamine PEPA.
6. the preparation method of fireproof meterial according to claim 1 or 2, it is characterized in that the step of described twice high temperature sintering be first sintering furnace temperature is 500-800 DEG C, time is 10-20 minute, and second time sintering furnace temperature is 1500-1800 DEG C, and the time is 20-30 minute.
7. the preparation method of fireproof meterial according to claim 1 or 2, is characterized in that described first sintering can be shaping as required.
8. the preparation method of fireproof meterial according to claim 1 or 2, is characterized in that the equipment of described high temperature sintering is sintering oven.
9. the preparation method of fireproof meterial according to claim 3, it is characterized in that the step of described twice high temperature sintering be first sintering furnace temperature is 500-800 DEG C, the time is 10-20 minute, and second time sintering furnace temperature is 1500-1800 DEG C, and the time is 20-30 minute.
10. the preparation method of fireproof meterial according to claim 4, it is characterized in that the step of described twice high temperature sintering be first sintering furnace temperature is 500-800 DEG C, time is 10-20 minute, and second time sintering furnace temperature is 1500-1800 DEG C, and the time is 20-30 minute.
CN201410577895.5A 2013-12-19 2014-10-24 Preparation method of flame-retardant material Pending CN104725024A (en)

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CN201310705629 2013-12-19
CN2013107056291 2013-12-19
CN201410577895.5A CN104725024A (en) 2013-12-19 2014-10-24 Preparation method of flame-retardant material

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2641044A (en) * 1949-10-24 1953-06-09 Phillips Petroleum Co Process for manufacturing mullitecontaining refractories
US3090691A (en) * 1960-11-09 1963-05-21 Dow Corning Method of preparing ceramic-like articles
CN101302111A (en) * 2006-05-05 2008-11-12 戈尔德施米特有限公司 Reactive liquid ceramics bonding agent
CN101488374A (en) * 2009-02-24 2009-07-22 天津市津特线缆有限责任公司 Insulation high temperature fire resisting electric cable made of soft ceramic
CN102482427A (en) * 2009-05-25 2012-05-30 赢创高施米特有限公司 Hydroxyl compounds carrying reactive silyl groups and used as ceramic binders

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2641044A (en) * 1949-10-24 1953-06-09 Phillips Petroleum Co Process for manufacturing mullitecontaining refractories
US3090691A (en) * 1960-11-09 1963-05-21 Dow Corning Method of preparing ceramic-like articles
CN101302111A (en) * 2006-05-05 2008-11-12 戈尔德施米特有限公司 Reactive liquid ceramics bonding agent
CN101488374A (en) * 2009-02-24 2009-07-22 天津市津特线缆有限责任公司 Insulation high temperature fire resisting electric cable made of soft ceramic
CN102482427A (en) * 2009-05-25 2012-05-30 赢创高施米特有限公司 Hydroxyl compounds carrying reactive silyl groups and used as ceramic binders

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Application publication date: 20150624