CN104724491A - Automatic blank distributing machine for porous sintered bricks and blank distributing method thereof - Google Patents
Automatic blank distributing machine for porous sintered bricks and blank distributing method thereof Download PDFInfo
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- CN104724491A CN104724491A CN201510110615.4A CN201510110615A CN104724491A CN 104724491 A CN104724491 A CN 104724491A CN 201510110615 A CN201510110615 A CN 201510110615A CN 104724491 A CN104724491 A CN 104724491A
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Abstract
The invention discloses an automatic blank distributing machine for porous sintered bricks and a blank distributing method thereof. The automatic blank distributing machine for porous sintered bricks comprises a machine frame, wherein a movable rack is movably arranged on the machine frame through two parallel guide rails I, a lifting cylinder is arranged on the movable rack, a piston rod of the lifting cylinder stretches out downwards to be hinged to a clamping hand hanging bracket, guide rails II which are perpendicular to the guide rails I are arranged at the lower end of the clamping hand hanging bracket, the guide rails II are correspondingly provided with a plurality of clamping hand assemblies through a plurality of pairs of sliding blocks II, the adjacent clamping hand assemblies are connected through connecting plates, at least one end of each connecting plate is movably connected with the corresponding clamping hand assembly through a long hole, two blank distributing cylinders are further arranged on the clamping hand hanging bracket, the ends of piston rods of the two blank distributing cylinders are fixedly connected with the two clamping hand assemblies arranged on the outermost sides of the guide rails II respectively, and a movable rack driving device, the lifting cylinder, the clamping hand assemblies and the blank distributing cylinders are all controlled by a control device to work. The blank distributing effect is reliable, the technology is simple, the structure is compact, working efficiency is greatly improved, and the production cost is lowered.
Description
Technical field
The present invention relates to the production technical field of materials for wall porous or clinker brick with central, especially relate to the automatic blank separating machine of a kind of porous baked brick and point blank technology thereof.
Background technology
In porous baked brick production technology, adobe raw material through the mud bar of vacuum-extruder extrusion molding, and after bar cutter slitting and blank cutter stripping and slicing, needs, according to adobe classification and roasting requirement, to pile up in a different manner on kiln car, then enter roasting link.
In the process of stripping and slicing, in order to improve the efficiency of work, it is often disposable that to cut out mutually adjacent many rows multiple row brick (convenient in order to describe, herein with described adobe by the length direction row of being arranged as in turn, row are arranged as in turn) by adobe thickness direction, the requirement of brick folding during in order to meet that in next process, adobe is piled up, needs one by the adobe that was originally mutually close to by row operation separately.
Usually adopt in prior art and arrange in the same direction, velocity contrast between different belt group realizes the separation by row between adobe, dividing the constructional feature of process due to belt group itself of base, easy appearance separation is unreliable, irregular phenomenon arranged by brick, therefore need again neat base, with reach needs point base effect; Produce line length in addition, process machinery equipment complexity, production efficiency is low, and maintenance rate is high, and operation cost is higher.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides the automatic blank separating machine of a kind of porous baked brick and point blank technology thereof, point base efficiency is high, greatly can simplify point base code base technique of fired brick, reduce productive costs.
The present invention in order to solve the problems of the technologies described above adopted technical scheme is: the automatic blank separating machine of a kind of porous baked brick, comprise frame, movable stand, movable stand actuating device, lift cylinder, tong suspension bracket and control setup, two guide rails I are provided with in the upper end parallel interval of frame, on two guide rails I by slider I across being provided with movable stand, described movable stand is driven can be moved on two guide rails I by movable stand actuating device, described lift cylinder is fixedly located on movable stand, the cylinder body of lift cylinder is fixedly connected with movable stand, the piston rod of lift cylinder stretches out downwards and is hinged with tong suspension bracket, parallelly in the lower end of tong suspension bracket be provided with two guide rails II perpendicular with guide rail I, two guide rails II are provided with a plurality of tong assembly by plural number to slide block II correspondence, be connected by connecting panel between adjacent tong assembly, described connecting panel has at least one end to be connected with corresponding tong component activity by elongated hole, the length direction of described elongated hole is consistent with the length direction of guide rail II, tong suspension bracket is also provided with two points of base cylinders, the piston rod end of two points of described base cylinders respectively be located at outermost two the tong assemblies of guide rail II and be fixedly connected with, described movable stand actuating device, lift cylinder, tong assembly and a point base cylinder carry out work all under control of the control means.
Described tong suspension bracket is distributed with four guide pillars straight up, correspondingly on described movable stand be provided with four pilot holes, after described guide pillar stretches out pilot hole, be provided with end plate at the end winding support of guide pillar, the guide pillar part between end plate and movable stand is arranged with spring.
Described tong assembly comprises aluminium section bar, guide rail III, slide block III, two clamping plate and receives gas enclosure cylinder, aluminium section bar to be arranged on corresponding slide block II and perpendicular with guide rail II, guide rail III is fixedly installed on the below of aluminium section bar and parallels with aluminium section bar, two clamping plate are arranged on guide rail III respectively by corresponding slide block III, the cylinder body receiving gas enclosure cylinder is connected with two Boards wall respectively with piston rod, and described clamping plate are also provided with a plurality of breather hole.
Described aluminium section bar and guide rail III are two, and correspondingly, each described clamping plate are arranged on two guide rails III by two pieces of slide blocks III.
Described connecting panel is connected between the aluminium section bar of adjacent two tong assemblies.
Described frame comprises a frame-type crossbeam, two described guide rails I are arranged on described frame-type crossbeam, described movable stand actuating device comprises the motor reducer with double output shaft being located at frame one end, two transmission shafts be connected respectively by a coupler with two output shafts of motor reducer and be located at two driving pulleys on two transmission shafts, be provided with two driven pulleys the other end of frame is corresponding with two driving pulleys, driving pulley and corresponding driven pulley are arranged with Timing Belt, two described Timing Belts are all fixedly connected with described movable stand.
Described driven pulley passes through a bearing settlement in frame, described bearing is fixedly connected in frame by waist shaped hole and bolt, being provided with adjustment bolt mount pad at driven pulley away from one end of respective synchronization band, being connected by adjusting bolt between described adjustment bolt mount pad and bearing.
The automatic blank separating machine of a kind of porous baked brick is utilized to carry out the method for point base: under control of the control means, above the adobe that mobile drive deivce drives movable stand to drive tong suspension bracket to move to along guide rail I to have cut, lift cylinder action, tong suspension bracket drives tong assembly to move down, after tong assembly moves into place, the described adobe cut is picked up, in the process that movable stand is carried along guide rail I to next station, described point base cylinder under control of the control means, stretch out piston rod and drive outermost two tong assemblies, thus make to be separated from each other between adjacent brick row, after movable stand moves to the top of next station, lift cylinder action, tong suspension bracket drives tong assembly to decline, and after the decline of tong assembly puts in place, the adobe after apportion is put on described station, so far completes a point base job.
Beneficial effect:
According to the present invention, by arranging movable stand in frame, movable stand arranges lift cylinder, lift cylinder lower end arranges tong suspension bracket, a plurality of tong assembly is set in tong suspension bracket lower end, adopts two points of outermost two tong assemblies of base air cylinder driven thus the separation driving adjacent tong assembly to carry out each other, thus the brick of tong assembly institute gripping row are separated, realize the object of point base, the adobe after point base can be moved on next station simultaneously.Not only divide base reliable for effect, and technique is simple, compact conformation, substantially increases work efficiency, reduces productive costs.
Accompanying drawing explanation
Fig. 1 is front view of the present invention.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the lateral plan of Fig. 1.
Fig. 4 is A place enlarged drawing in Fig. 1.
Fig. 5 is B place enlarged drawing in Fig. 3.
Fig. 6 is that in embodiment, 36 pieces of bricks divide the state before base.
Fig. 7 is the state after 36 pieces of bricks in Fig. 6 divide base.
In figure, 1, frame, 101, frame-type crossbeam, 2, tong suspension bracket, 3, jam nut, 4, end nut, 5, adjustment bolt mount pad, 6, adjustment bolt, 7, driven pulley, 8, bearing, 9, lift cylinder, 10, end plate, 11, spring, 12, movable stand, 13, slider I, 14, guide rail I, 15, driving pulley, 16, motor reducer, 17, lift cylinder piston rod, 18, bearing pin, 19, guide pillar, 20, baffle plate, 21, guide rail II, 22, slide block II, 23, aluminium section bar, 24, guide rail III, 25, slide block III, 26, clamping plate, 26-1, breather hole, 27, coupler, 28, transmission shaft, 29, Timing Belt, 30, divide base cylinder, 31, receive gas enclosure cylinder, 32, connecting panel.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, concrete detailed description is further done to the present invention.
As shown in the figure, the automatic blank separating machine of a kind of fired brick, comprise frame 1, described frame 1 comprises a frame-type crossbeam 101, on described frame-type crossbeam 101, parallel interval is provided with two guide rails I 14, on two guide rails I 14 by slider I 13 across being provided with movable stand 12, described movable stand 12 by movable stand actuating device drive move along two guide rails I 14.
Two driving pulleys 15 that described movable stand actuating device comprises the motor reducer 16 with double output shaft being located at frame one end, two transmission shafts 28 be connected respectively by a coupler 27 with two output shafts of motor reducer 16 and is located on two transmission shafts 28, be provided with two driven pulleys 7 the other end of frame 1 is corresponding with two driving pulleys 15, driving pulley 15 and corresponding driven pulley 7 are arranged with Timing Belt 29, and described Timing Belt 29 is fixedly connected with described movable stand 12.
Movable stand 12 is fixed with lift cylinder 9, the cylinder body of lift cylinder 9 is fixedly connected with movable stand 12, and projecting end and the tong suspension bracket 2 of lift cylinder piston rod 17 are hinged by bearing pin 18.Parallelly in the lower end of tong suspension bracket 2 be provided with two guide rails II 21 perpendicular with guide rail I 14, two guide rails II 21 be provided with a plurality of tong assembly by plural number to slide block II 22, be connected by connecting panel 32 between adjacent tong assembly.
Described connecting panel 32 has at least one end to be by being flexibly connected between elongated hole and corresponding tong assembly.On connecting panel 32, the length direction of elongated hole is consistent with the length direction of guide rail II 21.
Tong suspension bracket 2 is provided with two points of base cylinders 30, the piston rod end of two points of described base cylinders 30 respectively be located at outermost two the tong assemblies of guide rail II 21 and be fixedly connected with, in order to drive these two tong assemblies to move along guide rail II 21 respectively to both ends, thus realize the separation between adjacent tong assembly.
Adjacent bricks row can be set by the length arranging elongated hole on connecting panel 32 between adjacent bricks row and need critical distance separately.
Described tong suspension bracket 2 is also distributed with four guide pillars 19 straight up, correspondingly on described movable stand 12 be provided with four pilot holes, after described guide pillar 19 stretches out pilot hole, be provided with end plate 10 at the end winding support of guide pillar 19, the guide pillar part between end plate 10 and movable stand 12 is arranged with spring 11.Such structure effectively can be avoided tong assembly in lifting, be subject to strong rocking and impact in level run process, thus reduces the damage rate of adobe.
Described tong assembly comprises aluminium section bar 23, guide rail III 24, slide block III 25, two clamping plate 26 and receives gas enclosure cylinder 31, aluminium section bar 23 to be arranged on slide block II 22 and perpendicular with guide rail II 21, guide rail III 24 is fixedly installed on the below of aluminium section bar 23 and parallels with aluminium section bar 23, two clamping plate 26 are arranged on guide rail III 24 respectively by slide block III 25, and the cylinder body receiving gas enclosure cylinder 31 is fixedly connected with two clamping plate 26 respectively with piston rod.
Described clamping plate 26 are also provided with a plurality of breather hole 26-1, in order to prevent the situation occurring bad disengaging between clamping plate 26 and adobe when placing adobe.
Described aluminium section bar 23 and guide rail III 24 are two.
Described connecting panel 32 is connected between the aluminium section bar 23 of adjacent two tong assemblies.
In order to limit a point piston rod stroke for base cylinder 31, be respectively respectively equipped with a baffle plate 20 at the two ends of tong suspension bracket.
Described driven pulley 7 is arranged in frame 1 by a bearing 8, described bearing 8 is fixedly connected in frame by elongated hole and tie bolt, adjustment bolt mount pad 5 is provided with away from one end of endless belt at driven pulley 7, be connected by adjustment bolt 6 between described adjustment bolt mount pad 5 and bearing 8, jam nut 3 is provided with the coupling end of bearing 8 at adjustment bolt 6, end nut 4. is provided with when needing the degree of tightness adjusting Timing Belt 29 at adjustment bolt 6 and the coupling end of adjustment bolt mount pad 5, unclamp jam nut 3 and the tie bolt between bearing 8 and frame 1, tighten or unscrew end nut 4, correspondingly bearing 8 furthered or push away far to realize adjusting the degree of tightness of Timing Belt 29.And then jam nut 3 and tie bolt are returned to corresponding locking and coupled condition.The present embodiment is provided with 12 tong assemblies, and for 3 row 12 row totally 36 pieces of bricks, working process of the present invention is as follows:
Under control of the control means, mobile drive deivce drives movable stand 12 to drive tong suspension bracket 2 to move to the front of blank cutter along guide rail I 14, namely above the adobe cut, lift cylinder 9 action, tong suspension bracket 2 drives tong assembly to move down, after tong assembly moves into place, receive the action of gas enclosure cylinder 31, described 3 rows 12 are arranged totally 36 pieces of adobes (shown in Fig. 6) to pick up, at movable stand 12 along guide rail I 14 in the process of next station tape transport, described point base cylinder 30 under control of the control means, stretch out piston rod and drive outermost two tong assemblies, because adjacent tong assembly is connected by the connecting panel with vast sky, therefore adjacent tong assembly separately, thus make to be separated from each other between adjacent brick row.After movable stand 12 moves to the top of load-transfer device, lift cylinder 9 action, tong suspension bracket 2 drives tong assembly to decline, after the decline of tong assembly puts in place, receive the action of gas enclosure cylinder 31, the adobe (shown in Fig. 7) after apportion is put on load-transfer device, adobe to be transported on next station, for setting machine carry out on brick car the row of piling up brick on load-transfer device number, the gripping amount according to follow-up setting machine is selected.
Claims (8)
1. the automatic blank separating machine of porous baked brick, it is characterized in that: comprise frame (1), movable stand (12), movable stand actuating device, lift cylinder (9), tong suspension bracket (2) and control setup, two guide rails I (14) are provided with in the upper end parallel interval of frame (1), on two guide rails I (14) by slider I (13) across being provided with movable stand (12), described movable stand (12) is driven by movable stand actuating device can be upper mobile along two guide rails I (14), described lift cylinder (9) is fixedly located on movable stand (12), the cylinder body of lift cylinder (9) is fixedly connected with movable stand (12), the piston rod of lift cylinder (9) stretches out downwards and is hinged with tong suspension bracket (2), parallelly in the lower end of tong suspension bracket (2) be provided with two guide rails II (21) perpendicular with guide rail I (14), two guide rails II (21) are provided with a plurality of tong assembly by plural number to slide block II (22) correspondence, be connected by connecting panel (32) between adjacent tong assembly, described connecting panel (32) has at least one end to be connected with corresponding tong component activity by elongated hole, the length direction of described elongated hole is consistent with the length direction of guide rail II (21), tong suspension bracket (2) is also provided with two points of base cylinders (30), the piston rod end of two points of described base cylinders (30) respectively be located at outermost two the tong assemblies of guide rail II (21) and be fixedly connected with, described movable stand actuating device, lift cylinder (9), tong assembly and a point base cylinder (30) carry out work all under control of the control means.
2. the automatic blank separating machine of a kind of porous baked brick according to claim 1, it is characterized in that: on described tong suspension bracket (2), be distributed with four guide pillars (19) straight up, correspondingly be provided with four pilot holes described movable stand (12) is upper, after described guide pillar (19) stretches out pilot hole, be provided with end plate (10) at the end winding support of guide pillar (19), the guide pillar part between end plate (10) and movable stand (12) is arranged with spring (11).
3. the automatic blank separating machine of a kind of porous baked brick according to claim 1, it is characterized in that: described tong assembly comprises aluminium section bar (23), guide rail III (24), slide block III (25), two clamping plate (26) and receipts gas enclosure cylinder (31), it is upper and perpendicular with guide rail II (21) that aluminium section bar (23) is arranged on corresponding slide block II (22), guide rail III (24) is fixedly installed on the below of aluminium section bar (23) and parallels with aluminium section bar (23), two clamping plate (26) are arranged on guide rail III (24) respectively by corresponding slide block III (25), the cylinder body receiving gas enclosure cylinder (31) is fixedly connected with two clamping plate (26) respectively with piston rod, described clamping plate (26) are also provided with a plurality of breather hole (26-1).
4. the automatic blank separating machine of a kind of porous baked brick according to claim 3, it is characterized in that: described aluminium section bar (23) and guide rail III (24) are two, correspondingly, described each clamping plate (26) are arranged on two guide rails III (24) by two pieces of slide blocks III (25).
5. the automatic blank separating machine of a kind of porous baked brick according to claim 4, is characterized in that: described connecting panel (32) is connected between the aluminium section bar (23) of adjacent two tong assemblies.
6. the automatic blank separating machine of a kind of porous baked brick according to claim 1, it is characterized in that: described frame (1) comprises a frame-type crossbeam (101), described two guide rails I (14) are arranged on described frame-type crossbeam (101), described movable stand actuating device comprises the motor reducer (16) with double output shaft being located at frame (1) one end, two transmission shafts (28) be connected respectively by a coupler (27) with two output shafts of motor reducer (16) and be located at two upper two driving pulleys (15) of transmission shaft (28), be provided with two driven pulleys (7) the other end of frame (1) is corresponding with two driving pulleys (15), driving pulley (15) and corresponding driven pulley (7) are arranged with Timing Belt (29), two described Timing Belts (29) are all fixedly connected with described movable stand (12).
7. the automatic blank separating machine of a kind of porous baked brick according to claim 6, it is characterized in that: described driven pulley (7) is arranged in frame (1) by a bearing (8), described bearing (8) is fixedly connected in frame (1) by waist shaped hole and bolt, being provided with adjustment bolt mount pad (5) at driven pulley (7) away from one end of respective synchronization band, being connected by adjusting bolt (6) between described adjustment bolt mount pad (5) and bearing (8).
8. utilize the automatic blank separating machine of a kind of porous baked brick described in claim 1 to carry out the method for point base, it is characterized in that: under control of the control means, mobile drive deivce drives movable stand (12) to drive tong suspension bracket (2) to move to above the adobe that cut along guide rail I (14), lift cylinder (9) action, tong suspension bracket (2) drives tong assembly to move down, after tong assembly moves into place, the described adobe cut is picked up, in the process that movable stand (12) is carried along guide rail I (14) to next station, described point base cylinder (30) under control of the control means, stretch out piston rod and drive outermost two tong assemblies, thus make to be separated from each other between adjacent brick row, after movable stand (12) moves to the top of next station, lift cylinder (9) action, tong suspension bracket (2) drives tong assembly to decline, and after the decline of tong assembly puts in place, the adobe after apportion is put on described station, so far completes a point base job.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510110615.4A CN104724491B (en) | 2015-03-13 | 2015-03-13 | A kind of automatic blank separating machine of porous baked brick and its point blank technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510110615.4A CN104724491B (en) | 2015-03-13 | 2015-03-13 | A kind of automatic blank separating machine of porous baked brick and its point blank technology |
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| Publication Number | Publication Date |
|---|---|
| CN104724491A true CN104724491A (en) | 2015-06-24 |
| CN104724491B CN104724491B (en) | 2017-07-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510110615.4A Expired - Fee Related CN104724491B (en) | 2015-03-13 | 2015-03-13 | A kind of automatic blank separating machine of porous baked brick and its point blank technology |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600316A (en) * | 2015-12-30 | 2016-05-25 | 天津天瑞达自动化设备有限公司 | Wall assembling material conveying device |
| CN106516752A (en) * | 2016-11-11 | 2017-03-22 | 航天长征化学工程股份有限公司 | Plunger type pulverized coal pressurized conveying device |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
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| US5437535A (en) * | 1993-05-28 | 1995-08-01 | Artech | Brick dehacker |
| CN202148052U (en) * | 2010-12-25 | 2012-02-22 | 洛阳中冶重工机械有限公司 | Automatic stacking device |
| CN102390723A (en) * | 2011-05-23 | 2012-03-28 | 巩义市旺达机械厂 | Full-automatic hydraulic setting machine |
| CN102502269A (en) * | 2011-09-30 | 2012-06-20 | 洛阳中冶重工机械有限公司 | Stacking method for green bricks and stacking device for green bricks |
| CN202279529U (en) * | 2011-09-30 | 2012-06-20 | 洛阳中冶重工机械有限公司 | Stacking device for green bricks |
| CN204528613U (en) * | 2015-03-13 | 2015-08-05 | 洛阳中冶重工机械有限公司 | The automatic blank separating machine of a kind of porous baked brick |
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2015
- 2015-03-13 CN CN201510110615.4A patent/CN104724491B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5437535A (en) * | 1993-05-28 | 1995-08-01 | Artech | Brick dehacker |
| CN202148052U (en) * | 2010-12-25 | 2012-02-22 | 洛阳中冶重工机械有限公司 | Automatic stacking device |
| CN102390723A (en) * | 2011-05-23 | 2012-03-28 | 巩义市旺达机械厂 | Full-automatic hydraulic setting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600316A (en) * | 2015-12-30 | 2016-05-25 | 天津天瑞达自动化设备有限公司 | Wall assembling material conveying device |
| CN106516752A (en) * | 2016-11-11 | 2017-03-22 | 航天长征化学工程股份有限公司 | Plunger type pulverized coal pressurized conveying device |
| CN106516752B (en) * | 2016-11-11 | 2024-05-28 | 航天长征化学工程股份有限公司 | Plunger type pulverized coal pressurized conveying device |
| CN109573633A (en) * | 2018-12-21 | 2019-04-05 | 中建材(洛阳)节能科技有限公司 | A kind of grouping method and its organizing apparatus being sintered brick adobe |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104724491B (en) | 2017-07-04 |
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Address after: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Patentee after: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY CO.,LTD. Address before: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Patentee before: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY Co.,Ltd. |
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Granted publication date: 20170704 |
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