Summary of the invention
The object of this invention is to provide a kind of wood-based plate cold pressing, shaping, unload plate recycle unit, the particularly High-efficient Production equipment of suitable magnesite board and high strength mineral scutum; After requirement enters slab cold press, slab can automatically lock pressurize and conveniently moving, and pressurize can enter drying forming operation, realizes the colding pressing of slab, shaping, the full machine automatization circulation of unloading plate; And tripping action is fast, accurate and stable, 10-40 laminate base of once can colding pressing, the product density of production is even, intensity good, can not produce warping deformation, efficient energy-saving.
The object of the invention is to realize as follows: a kind of wood-based plate is colded pressing, shaping, unload plate recycle unit, be by slab cold press (26), Drying tunnel kiln (27), unload press (28) and arranged by the guide rail serial loop of circulation pressurize car, circulation pressurize car by rail circulation in slab cold press (26), Drying tunnel kiln (27), unload between press (28).
Above-mentioned a kind of wood-based plate is colded pressing, shaping, unload plate recycle unit, before its slab cold press orientation, dress Slab element is set, after unloading press arrange unload Slab element composition.
Above-mentioned a kind of wood-based plate is colded pressing, shaping, unload plate recycle unit, its various device contact is as follows:
Described dress Slab element device comprises spreading machine, metal supporting plate (21) and enters plate grasping mechanism composition, slab raw material is mated formation on metal supporting plate (21) continuously by spreading machine, the metal supporting plate (21) of upper slab raw material of mating formation passes through into plate grasping mechanism, Automatic continuous captures stacking on circulation pressurize car underbeam (7), after stacking to predetermined number of layers, circulation pressurize car arrives the lifting position of circulation pressurize car upper beam (10) under the implementation carrying out mechanism, by the grasping mechanism of circulation pressurize car upper beam (10), circulation pressurize car upper beam (10) is upwards sling, circulation pressurize car upper beam (10) is positioned on circulation pressurize car, when circulation pressurize car upper beam (10) is upwards sling, it embeds positioning lock (15) and unclamps fixture block (9), lock catch arm (8) is namely opened downwards, for hook underbeam stator (20) on circulation pressurize car underbeam (7) and taper pin (6) ready, guide rail jack-up hydraulic jack (3) is by guide rail (4) jack-up, fill plate propelling track with circulation pressurize car to be maintained at the same horizontal plane, circulation pressurize car is under the promotion of propelling cylinder, along guide rail (4) circulation pressurize car slowly advanced in the frame (2) being sent to slab cold press (26), after being advancing to the position, guide rail jack-up hydraulic jack (3) slowly declines, guide rail (4) is driven also to decline together, then whole circulation pressurize car comprises upper beam, blanket, supporting plate, underbeam dropping on slab cold press (26) built-in beam (5) gently, carries out slab and colds pressing.
Circulation pressurize car is after slab cold press framework inner position, propelling cylinder return, simultaneously, slab cold press starts, slab cold press walking beam (16) is squeezed in downwards in circulation pressurize car upper beam (10) under the promotion of slab cold press Cylinder Plunger (17), down pressurize to the slab of stacking on circulation pressurize car, reach the thickness of design, height and after the time, slab cold press Cylinder Plunger (17) stops propelling movement also pressurize downwards Fast Persistence simultaneously, now, hydraulic stem (12) on slab cold press walking beam (16) stretches out push rod, promote lock catch arm (8) to move downward, snap onto in positioning linkage rod (11) until the locating hole on lock catch arm (8) just in time slowly slides into, the hooked hand of lock catch arm (8) now just in time arrives underbeam stator (20) below on circulation pressurize car underbeam (7), the small oil tank (19) being positioned at slab cold press framework (2) both sides stretches out, the taper pin (6) of circulation pressurize car underbeam stator (20) in face of promotion, the hooked hand of it and lock catch arm (8) is allowed to combine closely, then slab cold press starts release, slab cold press Cylinder Plunger (17) returning quickly, drive slab cold press walking beam (16) to rise fast simultaneously, get back to the spacing of initial setting, prepare circulation next time, and the small oil tank (19) (propelling taper pin) being positioned at slab cold press framework (2) both sides also gets back to the spacing of initial setting, whole circulation pressurize car is just in the state of the maintenance pressure that a compacting compresses.
The release of slab cold press is complete, after slab cold press walking beam (16) turns back to initial restraining position, the jack-up hydraulic cylinder (3) of the guide rail (4) in framework (2) starts compression motion, hydraulic stem promotes guide rail (4) and upwards slowly rises, on rolling wheel under top to circulation pressurize car underbeam (7), guide rail (4) continues upwards jack-up, at leisure the whole circulation pressurize car being in packing state is upwards pushed up the built-in beam (5) from slab cold press (26) simultaneously, make the gap that circulation pressurize car underbeam (7) and slab cold press built-in beam (5) are certain with maintenance, guide rail (4) is positioned at same level position with the guide rail of Drying tunnel kiln (27), then whole circulation pressurize car (containing blanket) releases the framework (2) of slab cold press (26) under the effect of propelling cylinder
directlyenter into Drying tunnel kiln (27), carry out drying by the time of setting, the carrying out of temperature to slab in tunnel cave.
After tunnel kiln drying completes, under the promotion of propelling cylinder, circulation pressurize car (containing slab) is along the guide rail unloading press (28), circulation pressurize car (containing slab) is pushed in the framework unloading press (28), after being advancing to the position, unload press guide rail jack-up hydraulic jack (23) slowly to decline, drive and unload press guide rail (24) and decline, on the built-in beam (25) that whole circulation pressurize car dropping on gently unloads press (28), circulation pressurize car is after unloading press frame inner position, propelling cylinder is return, simultaneously, unload press walking beam (16) to stretch out downwards under the promotion of unloading oil cylinder for presses plunger (17), slowly be pressed on circulation pressurize car upper beam (10), unload the upper fixing push rod (13) of press walking beam (16) also along with the action moved downward of walking beam, on positioning linkage rod (11) on top to circulation pressurize car upper beam (10), what continue along with walking beam (16) moves downward also propelling movement downwards thus backs down positioning linkage rod (11), the locating hole on lock catch arm (8) is made just in time slowly to skid off positioning linkage rod (11), reach the spacing height of design and after putting in place, unload oil cylinder for presses plunger (17) and stop pushing motion downwards.Now, the hydraulic stem (14) unloaded on the walking beam (16) of press (28) starts action, stretch out push rod downwards, promote lock catch arm (8) downwardly towards rear rotary motion, the underbeam stator (20) on pressurize car underbeam (7) until the hooked hand of lock catch arm (8) deviates to circulate; And be positioned at the taper pin (6) of circulation pressurize car underbeam stator (20), outwards eject under the effect of built-in spring, circulation pressurize car lock catch arm (8) is threaded off; Lock catch arm (8) unloads press and starts release, unload oil cylinder for presses plunger (17) returning quickly after threading off, and drive is simultaneously unloaded press walking beam (16) and risen fast, gets back to the spacing of initial setting, prepares working cycles next time.
Unload press and dropout is completed to circulation pressurize car lock catch arm (8), unload after press walking beam (16) turns back to initial restraining position, the jack-up hydraulic cylinder (23) of the guide rail (24) in framework (2) starts compression motion, hydraulic stem promotes guide rail (24) and upwards slowly rises, on rolling wheel under top to circulation pressurize car underbeam (7), guide rail (24) continues upwards jack-up, at leisure the whole circulation pressurize car being in trip status is upwards pushed up from the built-in beam unloading press (28) (25), make circulation pressurize car underbeam (7) and unload press built-in beam (25) to keep certain gap, until be positioned at same level position with the guide rail of Drying tunnel kiln (27) and the implementation guide rail of unloading equipment, then whole circulation pressurize car (containing blanket) of having threaded off is pushed ahead under the effect of propelling cylinder, release the framework (2) unloading press (28) at leisure, be advanced to the position of unloading Slab element.
Unload Slab element by the pressurize car upper beam grasping mechanism that circulates, dry slab and the layering of metal supporting plate and draw off sucker and transport roller tables forms, after the circulation pressurize car unloading Slab element puts in place, by circulation pressurize car upper beam (10) grasping mechanism, circulation pressurize car upper beam (10) is upwards sling, lock catch arm (8) on circulation pressurize car upper beam (10) rotates slightly to the opposite direction of circulation pressurize car underbeam stator (20) under the effect of location eccentricity block (30), circulation pressurize car upper beam (10) grasping mechanism is traversing, circulation pressurize car upper beam (10) is stacked on the transfer car(buggy) on side, when transfer car(buggy) is slowly placed downwards circulation pressurize car upper beam (10), lock catch arm (8) is slowly upwards packed up, until be placed on completely on transfer car(buggy), fixture block (9) on lock catch arm (8) can snap in gently and embed in positioning lock (15), whole circulation pressurize car upper beam (10) has just been received completely, thus multiple-level stack can be carried out on transfer car(buggy), slab after oven dry and metal supporting plate are drawn off by Acetabula device layering in unloading equipment mechanism position, and, stacking respectively, conveying return is for subsequent use on ejecting plate transport roller tables, transition roller table separately.
Above-mentioned a kind of wood-based plate is colded pressing, shaping, unload plate recycle unit, lock catch arm (8) length of its circulation pressurize car is relevant to the slab number of plies of stacking, namely relevant to compressing the base layer total height after compacting.
Adopt this novel a kind of wood-based plate to cold pressing, shaping, unload plate recycle unit: dress plate and unload plate and completed by two devices, tripping action is fast, accurate and stable; Slab is at circulation pressurize car stacking, after entering slab cold press, pressurize can be automatically locked while slab compacting compresses, and can immediately shift out, and pressurize can enter drying forming operation, realize the colding pressing of slab, shaping, the full machine automatization circulation of unloading plate, thus raise the efficiency, it is more than 12 times of current artificial fastening pressurize efficiency, the product density produced is even, and intensity is good, and slab can not produce warping deformation, once can press the slab of 10-40 layer simultaneously simultaneously, really reach the target of efficient energy-saving; The equipment of suitable especially magnesite board and high strength mineral matter plate High-efficient Production.
Below in conjunction with accompanying drawing, the present invention is described further and illustrates:
Accompanying drawing 1 schematic flow sheet
The accompanying drawing 2 pressurize car that circulates just has entered that slab cold press state is faced, left view
Accompanying drawing 3 slab cold press, circulation pressurize car, snap close duty are faced, left view
Accompanying drawing 4 circulates pressurize car locating hole and taper pin schematic diagram
Accompanying drawing 5 circulate pressurize car unload in press thread off before view
Accompanying drawing 6 trip status schematic diagram
Accompanying drawing 7 slab cold press lock catch arm hydraulic mandril promotes lock catch arm schematic diagram
Accompanying drawing 8 circulates the stacking schematic diagram of pressurize car upper beam
Accompanying drawing 9 slab cold press is faced without circulation pressurize car state, left view
Accompanying drawing 10 unloads that press is faced without circulation pressurize car state, left view
Accompanying drawing 11 circulates the front view of pressurize car upper beam
Accompanying drawing 12 circulates the front view of pressurize car underbeam and top view
1, grade beam 2, framework 3, hydraulic cylinder 4, guide rail 5, built-in beam 6, taper pin
7, circulation pressurize car underbeam 8, lock catch arm 9, fixture block 10, circulation pressurize car upper beam
11, positioning linkage rod 12, lock catch arm hydraulic mandril 13, positioning linkage rod push rod
14, lock catch arm unhook hydraulic mandril 15, embedding positioning lock 16, walking beam
17, plunger 18, hydraulic cylinder 19, top taper pin small oil tank 20, underbeam stator
21, metal supporting plate 22, slab 23, unload press guide rail cylinder 24, unload press guide rail
25, unload press built-in beam 26, slab cold press 27, Drying tunnel kiln 28, unload press 29, wheel
30, location eccentricity block 31, locating hole 32, snap close pushing block 33, dovetail groove 34, spring
embodiment 1
As shown in figs. 1-12, slab cold press, Drying tunnel kiln are installed, unload press and arranged by the guide rail serial loop of circulation pressurize car, circulation pressurize car by the rail circulation of circulation pressurize car in slab cold press, Drying tunnel kiln, unload between press; Slab cold press arranges dress Slab element before orientation, by spreading machine, metal supporting plate with enter plate grasping mechanism and form; Arrange after unloading press and unload Slab element, be separated dispensing mechanism by the slab after the slab after circulation pressurize car upper beam (10) grasping mechanism, oven dry and the layering of metal supporting plate draw off Acetabula device, oven dry with metal supporting plate, various device, authority contact are as follows:
Described dress Slab element device comprises spreading machine, metal supporting plate (21) and enters plate grasping mechanism composition, slab raw material is mated formation on metal supporting plate (21) continuously by spreading machine, the metal supporting plate (21) of upper slab raw material of mating formation passes through into plate grasping mechanism, Automatic continuous captures stacking on circulation pressurize car underbeam (7), after stacking to 10 numbers of plies, circulation pressurize car arrives the lifting position of circulation pressurize car upper beam (10) under the implementation carrying out mechanism, by the grasping mechanism of circulation pressurize car upper beam (10), circulation pressurize car upper beam (10) is upwards sling, circulation pressurize car upper beam (10) is positioned on circulation pressurize car, when circulation pressurize car upper beam (10) is hung oneself, it embeds positioning lock (15) and unclamps fixture block (9), lock catch arm (8) is namely opened downwards, for hook underbeam stator (20) on circulation pressurize car underbeam (7) and taper pin (6) ready, guide rail jack-up hydraulic jack (3) is by guide rail (4) jack-up, fill plate propelling track with circulation pressurize car to be maintained at the same horizontal plane, circulation pressurize car is under the promotion of propelling cylinder, along guide rail (4) circulation pressurize car slowly advanced in the frame (2) being sent to slab cold press (26), after being advancing to the position, guide rail jack-up hydraulic jack (3) slowly declines, guide rail (4) is driven also to decline together, then whole circulation pressurize car comprises upper beam, blanket, supporting plate, underbeam dropping on slab cold press (26) built-in beam (5) gently, enters slab and colds pressing.
Circulation pressurize car is after slab cold press framework inner position, propelling cylinder return, simultaneously, slab cold press starts, slab cold press walking beam (16) is squeezed in downwards in circulation pressurize car upper beam (10) under the promotion of slab cold press Cylinder Plunger (17), down pressurize to the slab of stacking on circulation pressurize car, reach the thickness of design, height and after the time, slab cold press Cylinder Plunger (17) stops propelling movement also pressurize downwards Fast Persistence simultaneously, now, hydraulic stem (12) on slab cold press walking beam (16) stretches out push rod, promote lock catch arm (8) to move downward, snap onto in positioning linkage rod (11) until the locating hole on lock catch arm (8) just in time slowly slides into, the hooked hand of lock catch arm (8) now just in time arrives underbeam stator (20) below on circulation pressurize car underbeam (7), the small oil tank (19) being positioned at slab cold press framework (2) both sides stretches out, the taper pin (6) of circulation pressurize car underbeam stator (20) in face of promotion, the hooked hand of it and lock catch arm (8) is allowed to combine closely, then slab cold press starts release, slab cold press Cylinder Plunger (17) returning quickly, drive slab cold press walking beam (16) to rise fast simultaneously, get back to the spacing of initial setting, prepare circulation next time, and four small oil tanks (19) (propelling taper pin) being positioned at slab cold press framework (2) both sides also get back to the spacing of initial setting, whole circulation pressurize car is just in the state of the maintenance pressure that a compacting compresses.
The release of slab cold press is complete, after slab cold press walking beam (16) turns back to initial restraining position, the jack-up hydraulic cylinder (3) of the guide rail (4) in framework (2) starts compression motion, hydraulic stem promotes guide rail (4) and upwards rises, on rolling wheel under top to circulation pressurize car underbeam (7), guide rail (4) continues upwards jack-up, the whole circulation pressurize car being in packing state is upwards pushed up the built-in beam (5) from slab cold press (26) simultaneously, circulation pressurize car underbeam (7) and slab cold press built-in beam (5) is made to keep certain gap, guide rail (4) is positioned at same level position with the guide rail of Drying tunnel kiln (27), then the framework (2) that whole circulation pressurize car (containing blanket) releases slab cold press (26) under the effect of propelling cylinder directly enters into Drying tunnel kiln (27), to the time of slab by setting in tunnel cave, the carrying out of temperature is dried.
After tunnel kiln drying completes, under the promotion of propelling cylinder, circulation pressurize car (containing slab) is along the guide rail unloading press (28), circulation pressurize car (containing slab) is pushed in the framework unloading press (28), after being advancing to the position, unload press guide rail jack-up hydraulic jack (23) slowly to decline, drive and unload press guide rail (24) and decline, on the built-in beam (25) that whole circulation pressurize car dropping on gently unloads press (28), circulation pressurize car is after unloading press frame inner position, propelling cylinder is return, simultaneously, unload press walking beam (16) to stretch out downwards under the promotion of unloading oil cylinder for presses plunger (17), slowly be pressed on circulation pressurize car upper beam (10), unload the upper fixing push rod (13) of press walking beam (16) also along with the action moved downward of walking beam, on positioning linkage rod (11) on top to circulation pressurize car upper beam (10), what continue along with walking beam (16) moves downward also propelling movement downwards thus backs down positioning linkage rod (11), the locating hole on lock catch arm (8) is made just in time slowly to skid off positioning linkage rod (11), reach the spacing height of design and after putting in place, unload oil cylinder for presses plunger (17) and stop pushing motion downwards.Now, the hydraulic stem (14) unloaded on the walking beam (16) of press (28) starts action, stretch out push rod downwards, promote lock catch arm (8) downwardly towards rear rotary motion, the underbeam stator (20) on pressurize car underbeam (7) until the hooked hand of lock catch arm (8) deviates to circulate; And be positioned at the taper pin (6) of circulation pressurize car underbeam stator (20), outwards eject under the effect of built-in spring, circulation pressurize car lock catch arm (8) is threaded off; Lock catch arm (8) unloads press and starts release, unload oil cylinder for presses plunger (17) returning quickly after threading off, and drive is simultaneously unloaded press walking beam (16) and risen fast, gets back to the spacing of initial setting, prepares working cycles next time.
Unload press and dropout is completed to circulation pressurize car lock catch arm (8), unload after press walking beam (16) turns back to initial restraining position, the jack-up hydraulic cylinder (23) of the guide rail (24) in framework (2) starts compression motion, hydraulic stem promotes guide rail (24) and upwards slowly rises, on rolling wheel under top to circulation pressurize car underbeam (7), guide rail (24) continues upwards jack-up, at leisure the whole circulation pressurize car being in trip status is upwards pushed up from the built-in beam unloading press (28) (25), make circulation pressurize car underbeam (7) and unload press built-in beam (25) to keep certain gap, until be positioned at same level position with the guide rail of Drying tunnel kiln (27) and the implementation guide rail of unloading equipment, then whole circulation pressurize car (containing blanket) of having threaded off is pushed ahead under the effect of propelling cylinder, release the framework (2) unloading press (28) at leisure, be advanced to the position of unloading Slab element.
After the circulation pressurize car (containing blanket) of having threaded off is pushed to assigned address, by another circulation pressurize car upper beam grasping mechanism, circulation pressurize car upper beam (10) is upwards sling, lock catch arm (8) on circulation pressurize car upper beam (10) rotates slightly to the opposite direction of circulation pressurize car underbeam stator (20) under the effect of location eccentricity block (30), grasping mechanism is traversing, circulation pressurize car upper beam (10) is stacked on the transfer car(buggy) on side, when transfer car(buggy) is slowly placed downwards circulation pressurize car upper beam (10), lock catch arm (8) is slowly upwards packed up, until be placed on completely on transfer car(buggy), fixture block (9) on lock catch arm (8) can snap in gently and embed in positioning lock (15), whole circulation pressurize car upper beam (10) has just been received completely, thus multiple-level stack can be carried out on transfer car(buggy).Slab after oven dry and metal supporting plate are drawn off by Acetabula device layering in unloading equipment mechanism position, and, stacking respectively, conveying return is for subsequent use on ejecting plate transport roller tables, transition roller table separately.
The present embodiment 1 need heap compress buttress slab be 10 layers, the slab number of plies of lock catch arm (8) length of its circulation pressurize car and the stacking of 10 layers adapts, namely with compression compacting after 10 layers of base layer total height adapt.
embodiment 3
As shown in Fig. 4,6,7,8,11,12, making and installation a kind of with cold press, shaping, unload the supporting circulation pressurize car of press recycle unit, be made up of circulation pressurize car underbeam (7) of circulation pressurize car upper beam (10), provided with wheels (29); The two ends, both sides, front and back of circulation pressurize car upper beam (10) positioning linkage rod (11) at center line successively symmetric arrays, are with the lock catch arm (8) of fixture block (9) and embed positioning lock (15); Circulation pressurize car underbeam (7) two ends, both sides symmetric design is provided with underbeam stator (20) and taper pin (6); Composition and the contact of each component are as follows:
A. positioning linkage rod (11) has 4, corresponding with the jack (31) of the location eccentricity block (30) during lock catch arm (8) fastening, plays the role of positioning to lock catch arm (8);
B. lock catch arm (8): have 4, l-shaped, upper end is fixed on cocycle pressurize car upper beam by steady pin, can freely rotate left and right, the both sides of steady pin bottom, nearly upper end are provided with location eccentricity block and snap close pushing block, the hook hand homonymy of location eccentricity block and lock catch arm, which is provided with the locating hole corresponding with positioning linkage rod (11), snap close pushing block and fixture block (9) homonymy, corresponding with lock catch arm hydraulic mandril, be convenient to lock catch arm hydraulic mandril and promote snap close; Lock catch arm (8) length is relevant to the slab number of plies of colding pressing of design, namely depend on slab cold pressing after base layer (containing metal supporting plate) total height that compresses of compacting, stacking compresses after slab and just in time fastens circulation pressurize car underbeam stator (20) and taper pin (6); Fixture block (9) is positioned at the hooked hand of lock catch arm (8) opposing, and during lock catch arm (8) storage, it just in time embeds positioning lock (15); Its main purpose is tight by the hook of hooked hand to the stator (20) of circulation pressurize car underbeam (7) and taper pin (6) thus arrives the object of mutually locking with circulation pressurize car underbeam (7), to stacking compression slab pressurize wherein;
C. positioning lock (15) is embedded: 48, covers embed positioning lock (15) and are symmetrically arranged on the both sides of circulation pressurize car upper beam (10) near the position of center line, be in same plane with lock catch arm (8) fixture block (9), after lock catch arm storage puts in place, just in time pin fixture block (9);
D. underbeam stator (20) and taper pin (6): circulation pressurize car underbeam stator (20) and taper pin (6) be 2 by the supporting lens of dovetail groove (33), with being integrated, there are 4 groups, symmetrically be installed on the two ends of the both sides of circulation pressurize car underbeam (7), its medial surface (namely with lock catch arm (8) contact surface) position differs the width of half lock catch arm (8) with the center line of lock catch arm (8) rotating shaft; Underbeam stator (20) maintains static, and taper pin (6) slides by (front view situation) before and after built-in spring (34); Under the promotion on cold press top taper pin small oil tank (19), jointly coordinate with lock catch arm (8), eliminate the gap that underbeam stator (20) hooks hand with lock catch arm (8), make it be tightly linked, the upper and lower beam of circulation pressurize car is allowed mutually to be locked by lock catch arm (8), to the slab pressurize of stacking compression wherein;
E. wheel (29): be positioned at circulation pressurize car underbeam (7) two bottom sides, coordinates the width of guide rail to be in line and is uniformly distributed, mainly carry the upper and lower beam of circulation pressurize car and slab, supporting plate, and walking on guide rail, transhipment under the implementation of power
Above-mentioned a kind of and cold press, shaping, unload the supporting circulation pressurize car of press recycle unit, its running as embodiment 1.