CN104711863B - Improved processing method of cotton lace fabric and processing device thereof - Google Patents
Improved processing method of cotton lace fabric and processing device thereof Download PDFInfo
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- CN104711863B CN104711863B CN201510107494.8A CN201510107494A CN104711863B CN 104711863 B CN104711863 B CN 104711863B CN 201510107494 A CN201510107494 A CN 201510107494A CN 104711863 B CN104711863 B CN 104711863B
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Abstract
The invention provides an improved processing method of a cotton lace fabric, belongs to the technical field of machinery and solves the problem of poor hand feeling of the existing fabrics. The processing method of the cotton lace fabric comprises the following steps: A, preparing materials; B, weaving the fabric; C, mercerizing the fabric; D, shaping. A fabric mercerizing device comprises a bracket, a caustic soda container, a clear water container and transitional rollers, wherein the transitional rollers comprise a transitional roller I, a transitional roller II and a transitional roller III; openings are formed in the tops of the caustic soda container and the clear water container; the bottoms of the caustic soda container and the clear water container are fixedly connected to the bracket; the transitional roller I is connected to the caustic soda container; the transitional roller II is connected to the bracket and is located above of the caustic soda container and the clear water container; the transitional roller III is connected to the clear water container. The method is easy to implement; by the adoption of the equipment used in the method, the rate of finished products is high.
Description
Technical field
The invention belongs to textile technology field, be related to a kind of processing method of the cotton song pearl fabric of improvement, and it is above-mentioned plus
Processing meanss used in work method.
Background technology
Mercerising cotton face fabric has gloss beautiful, soft, the features such as comfortable ventilating, the master in always high-end fabric market
Beat product.Mercerising fabric on the market mostly is monofilament light fabric or mariages light fabric, and mercerising can make up cotton fiber dull
Defect and improve strength, improve the bright-coloured degree of dyed yarn and the characteristics of dye-uptake.With the improvement of people's living standards and right
The requirements at the higher level of fabric quality, monofilament light fabric and mariages light fabric can not fully meet the requirement of people, and exploitation of being eager is a kind of
Gloss is more bright-coloured beautiful, feel more soft and smooth property, the more excellent mercerising fabric of conformality.
Also explore extraordinary mercerising fabric in textile industry always to meet the requirement of different consumers, such as patent is disclosed
Number for CN 1793485A " senior textile three mercerisings fabric " in using yarn mercerising, fabric mercerising and secondary calendering method
Give fabric it is soft, it is smooth the characteristics of, lifted fabric quality, but calendering is a kind of process of physical change,
Make yarn flattening forming in fabric local produce the change of feel and gloss in the state of damp and hot, improve feel and gloss, but Jing
Repeatedly effect after wash ＆ pressing can be gradually lowered, it is impossible to permanent shaping, with very big defect.Also patent publication No. is CN
Using " the advanced triple-wire double-calcination pure cotton fabrics of yarn mercerising, fabric difference Jing alkali liquor mercerising and liquid ammonia mercerization in 101718022A
Production method ", the fabric for being produced has that gloss is good, bright color is bright-coloured, and dye-uptake is high, feel ultra-soft and washing conformality
Outstanding the characteristics of, but mercerising is carried out by the way of cylinder yarn yarn mercerising in the patent, can so cause bobbin ectonexine to soak
Alkali is different, and mercerising degree is different, and the gloss and dyeing difference for causing yarn ectonexine is increased, it is impossible to carry out knitting for plain color fabric
Make, and can increase because the alkali liquor under high pressure interts back and forth infiltration yam surface filoplume.
The content of the invention
First purpose of the present invention is the problems referred to above existed for prior art, there is provided a kind of simple processing, it is easy to
The processing method of the cotton song pearl fabric of the improvement of enforcement.
Second object of the present invention is to provide the process dress that the processing method of the cotton song pearl fabric of above-mentioned improvement is used
Put.
First purpose of the present invention can be realized by following technical proposal：
The processing method of the cotton song pearl fabric of a kind of improvement, it is characterised in that the processing method is comprised the following steps：
A, get the raw materials ready：The standby wood tencel of choosing and dacron thread；
B, face weave：Above-mentioned wooden tencel and dacron thread are made into into blank fabric；
C, fabric mercerising：Mercerising processed is carried out to blank fabric；
D, sizing：Fabric after organizine light processed Jing high-temperature shapings again.
Wooden tencel and polyester thread are common silk thread, commercially can directly be bought.It is ready to lead to after above-mentioned silk thread
Common face weave method weaving is crossed in blank fabric.Certainly, containing wooden tencel and dacron thread, blank fabric in blank fabric
It is not the fabric of single component.
Mercerising processed is carried out to it after blank fabric molding, expects that surface energy effectively improves its light behind processed
Pool.Finished product fabric can be just obtained after most Jing after sizing.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, wooden tencel accounts for whole fabric in described step B
62-73%, the dacron thread accounts for 27-the 38% of whole fabric.
Wooden tencel accounts for most of by beneficial to above-mentioned mercerization finish in fabric.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, fabric is tensioned in step C, then to tensioning
Fabric processed with dense soda bath, then wash away Caustic soda under conditions of fabric still has tension force.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, liquid caustic soda concentration is 26-30 ripples in described step C
U.S. degree, liquid caustic soda temperature is 15-25 DEG C, and the mercerising caustic dip time is 120-180s, and tensile elongation is 1%-6%, hot water wash temperature
60-80 DEG C, the hot water wash time is 40-60s.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, by the fabric after mercerization finish in described step D
Internal temperature is passed through as 65-80 DEG C of ovens with 2 ms/min of speed.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, add in web surface in described step D and shape
Auxiliary agent, so as to lift feel and the wearability that baking is expected below.
In the processing method of the cotton song pearl fabric of above-mentioned improvement, the sizing aids in described step D are resin.
Alternatively scheme, in the processing method of the cotton song pearl fabric of above-mentioned improvement, determining in step D
Type auxiliary agent is silicon dioxide.
Second object of the present invention can be realized by following technical proposal：
A kind of fabric mercerization finish device, the device includes a support, it is characterised in that it also includes Caustic soda container, clear
Water container and transition roller, the transition roller includes transition roller one, transition roller two and transition roller three, above-mentioned Caustic soda container and clear water
The bottom of the equal upper opening of container and Caustic soda container and fresh water container is connected on support, and described transition roller one is connected to burning
In alkali container, described transition roller two is connected on support and transition roller two is located at Caustic soda container and fresh water container top, described
Transition roller three be connected in fresh water container.
Caustic soda container memory storage has soda bath, and fresh water container internal memory contains pure tap water.Fabric was crossed successively
Cross roller one, transition roller two and transition roller three, during by above-mentioned roller, fabric can sequentially enter Caustic soda container and clear to fabric
Water container.Because fabric obtains the tension of above-mentioned transition roller one, transition roller two and transition roller three, therefore, hold in Caustic soda
Fabric in device is tensioning state, and the fabric in fresh water container is also tensioning state.
As can be seen that the fabric that the fabric under tensioning state is obtained under immersion treatment, tensioning state in Caustic soda container exists
Cleaning treatment is obtained in fresh water container.So as to complete the mercerization finish of fabric.
In above-mentioned fabric mercerization finish device, the quantity of described transition roller two is two：Preliminary roller and back roller, it is described
Preliminary roller is located at the surface of Caustic soda container top opening, and the back roller is located at the open-topped surface of fresh water container.
Fabric between preliminary roller and transition roller one will not be touched with Caustic soda container inner wall.Equally, positioned at back roller and mistake
The fabric crossed between roller three will not be touched with fresh water container inwall.So as to ensure that fabric smoothly through Caustic soda container and clear water
Container.
In above-mentioned fabric mercerization finish device, having between described preliminary roller and support can be by unnecessary Caustic soda on fabric
The dealkalize mechanism that solution is removed.
Because fabric is immersed directly in soda bath, the soda bath of transition can be gathered on the fabric after immersion,
The most of soda bath on fabric can be removed by dealkalize mechanism.
In above-mentioned fabric mercerization finish device, described preliminary roller is cylindrical, and described dealkalize mechanism includes being connected
Tabletting on support, the tabletting inner side has arc recessed and dealkalize portion that is matching with preliminary roller sidepiece, above-mentioned preliminary roller
The gap passed through for fabric is formed at the dealkalize portion of tabletting and between preliminary roller and tabletting.
Gap between tabletting and preliminary roller is slightly less than fabric thickness, and fabric is by being subject to preliminary roller and pressure during smaller gap
The extruding of piece, so as to soda bath unnecessary on fabric be removed.
In above-mentioned fabric mercerization finish device, the dealkalize portion of the tabletting coats the 3/4 of preliminary roller sidepiece.
It is more favorable for extruding fabric than larger cladding face between preliminary roller and tabletting, so as to more sufficiently remove
Unnecessary soda bath on fabric.
In above-mentioned fabric mercerization finish device, there is the Caustic soda groove vertical with front roll axis, institute in the dealkalize portion
Caustic soda groove is stated by the bottom that dealkalize portion is extended in the middle part of dealkalize portion.
Smoothly can be flowed out by between preliminary roller and tabletting along Caustic soda groove by the soda bath squeezed out on fabric.
In above-mentioned fabric mercerization finish device, the quantity of the Caustic soda groove is 2-5 roads.
Multiple tracks Caustic soda groove is more favorable for soda bath and is flowed out by between preliminary roller and tabletting.
Alternatively scheme, in above-mentioned fabric mercerization finish device, described dealkalize mechanism includes being connected in
Wiper at Caustic soda container inner port, the line between the transition roller one and preliminary roller coincides with above-mentioned wiper.
Can be swiped by wiper in fabric moving process between transition roller one and preliminary roller, so as to will be many on fabric
Remaining soda bath is smoothly got rid of.
In above-mentioned fabric mercerization finish device, described wiper includes bristle portion, connecting rod, adjustable plate and locking spiral shell
Mother, above-mentioned connecting rod is through at Caustic soda container and connecting rod is inner connected with the bristle portion being located in Caustic soda container, and the connecting rod outer end is stretched
Go out Caustic soda container and be cased with adjustable plate in connecting rod outer end, above-mentioned lock nut is threaded in connecting rod outer end and above-mentioned adjustable plate
It is pressed between Caustic soda outside of containers and lock nut.
It is connected in bristle portion is stable inside Caustic soda container by lock nut, adjustable plate can enter according to actual needs
Luggage is torn open, so that between the stable line in transition roller one and preliminary roller one of bristle portion.
In above-mentioned fabric mercerization finish device, there is the through hole for running through on the adjustable plate, above-mentioned connecting rod is through at logical
At hole, the quantity of the adjustable plate is that 2-5 pieces and adjacent two adjustable plate are axially abutted together along connecting rod.
The quantity of adjustable plate is set according to actual needs, such that it is able to change wiper upper bristle portion location.
In above-mentioned fabric mercerization finish device, the fresh water container top has water inlet, the fresh water container
Bottom has outlet, and described water inlet and water outlet is respectively provided with the valve that be opened and closed can it.
After this device is using a period of time, the water in fresh water container can be contaminated.Now, the valve of water outlet is opened just
The water of pollution in fresh water container can be discharged, the valve of water outlet is closed in sewage discharge after finishing.Then water inlet valve is opened
Door, so as to by pure water injected clear water container.
Compared with prior art, cotton accounts for entire surface in fabric obtained in the processing method of the cotton song pearl fabric of this improvement
Material 62-73%, dacron thread account for 27-the 38% of whole fabric, therefore, the product has preferably feel and stiffness, fits
For the weaving of high-grade knitted fabric.And, combined using the terylene of the cotton yarn raw material fine-denier of high so that fabric is more
It is aobvious fine and smooth, high-end, it is suitable for use as high-grade knitted clothing.
Meanwhile, this fabric mercerization finish device automatically makes fabric through soda bath and clear water, and, fabric is being passed through
During be subject to the tension of transition roller one and transition roller three, fabric remains some tension, so as to meet fabric silk
The tension requirements of optical processing, can effectively improve the yield rate of fabric.
Meanwhile, can also effectively remove soda bath excessive on fabric in the presence of dealkalize mechanism, and remove
Soda bath is reentered in Caustic soda container.The consumption of soda bath is so effectively reduced, this device is reduced
Use cost, with very high practical value.
In addition, the height of back roller is higher than the height of preliminary roller, such structure can also make unnecessary soda bath flow to Caustic soda
Upper vessel portion, can also reduce the consumption of soda bath.
Description of the drawings
Fig. 1 is the cross section structure diagram of this fabric mercerization finish device.
Fig. 2 is the structural representation of dealkalize mechanism in this fabric mercerization finish device.
Fig. 3 is the structural representation of this fabric mercerization finish device another kind dealkalize mechanism.
Fig. 4 is the cross section structure diagram of tabletting in Fig. 2.
In figure, 1, support；2nd, Caustic soda container；3rd, fresh water container；3a, water inlet；3b, outlet；4th, transition roller one；5th, it is front
Roller；6th, back roller；7th, transition roller three；8th, tabletting；8a, dealkalize portion；8a1, Caustic soda groove；9th, wiper；9a, bristle portion；9b, connecting rod；9c、
Adjustable plate；9d, lock nut；10th, fabric.
Specific embodiment
Embodiment one
The processing method of the cotton song pearl fabric of this improvement is comprised the following steps：
A, get the raw materials ready：The standby wood tencel of choosing and dacron thread.
B, face weave：Above-mentioned wooden tencel and dacron thread are made into into blank fabric, wooden tencel accounts for whole fabric in step B
62%, the dacron thread accounts for the 38% of whole fabric.
C, fabric mercerising：Mercerising processed is carried out to blank fabric.Specifically, first fabric is tensioned, then to
Tight fabric is processed with dense soda bath, then washes away Caustic soda under conditions of fabric still has tension force.
Liquid caustic soda concentration is 26 Baume degrees, and liquid caustic soda temperature is 15 DEG C, and the mercerising caustic dip time is 120s, and tensile elongation is 1%%,
Hot water wash temperature 60 C, the hot water wash time is 40s.
D, sizing：Fabric after mercerization finish is passed through into internal temperature as 65 DEG C of ovens with 2 ms/min of speed.Together
When, sizing aids are added in web surface in the step, so as to lift feel and the wearability that baking is expected below.
Sizing aids are resin, and according to practical situation, sizing aids are also feasible using silicon dioxide.
As shown in figure 1, this fabric mercerization finish device includes support 1, Caustic soda container 2, fresh water container 3 and transition roller.
Frame 1 plays a part of to support Caustic soda container 2 and fresh water container 3, and support 1 is equivalent to a mounting platform.
Transition roller includes transition roller 1, transition roller two and transition roller 37.Caustic soda container 2 and the equal top of fresh water container 3 are opened
Mouthful, the bottom of Caustic soda container 2 and fresh water container 3 is connected on support 1.
Transition roller 1 is connected in Caustic soda container, and transition roller two is connected on support 1, and transition roller two is located at Caustic soda container 2
With the top of fresh water container 3, transition roller 37 is connected in fresh water container 3.
The quantity of transition roller two is two：Preliminary roller 5 and back roller 6, preliminary roller 5 is located at the open-topped surface of Caustic soda container 2,
Back roller 6 is located at the open-topped surface of fresh water container 3.In the present embodiment, transition roller 1, preliminary roller 5, back roller 6 and transition roller three
7 are horizontally disposed with and are parallel to each other.
There is the dealkalize mechanism that can be removed unnecessary soda bath on fabric 10 between preliminary roller 5 and support 1.
As shown in Figure 2 and Figure 4, preliminary roller 5 is cylindrical, and dealkalize mechanism includes the tabletting 8 being connected on support 1, the pressure
The inner side of piece 8 has arc recessed and dealkalize portion 8a that is matching with the sidepiece of preliminary roller 5, and above-mentioned preliminary roller 5 is located at the dealkalize portion of tabletting 8
The gap passed through for fabric 10 is formed at 8a and between preliminary roller 5 and tabletting 8.
The dealkalize portion 8a of tabletting 8 is coated the 3/4 of the sidepiece of preliminary roller 5.
There is the Caustic soda groove 8a1 vertical with the axis of preliminary roller 5, Caustic soda groove 8a1 in the middle part of dealkalize portion 8a by prolonging on dealkalize portion 8a
Extend the bottom of dealkalize portion 8a.In the present embodiment, the quantity of Caustic soda groove 8a1 is three roads.
Dealkalize mechanism can also adopt another scheme according to practical situation, i.e.,：Dealkalize mechanism includes being connected in Caustic soda
Wiper 9 at the inner port of container 2, the line between transition roller 1 and preliminary roller 5 coincides with above-mentioned wiper 9, as shown in Figure 3.
Wiper 9 includes bristle portion 9a, connecting rod 9b, adjustable plate 9c and lock nut 9d, and connecting rod 9b is through at Caustic soda container 2 and connects
Bar 9b is inner to be connected with bristle portion 9a being located in Caustic soda container 2.Connecting rod 9b stretches out outer end Caustic soda container 2 and in connecting rod 9b outer ends
Adjustable plate 9c is cased with, above-mentioned lock nut 9d is threaded in connecting rod 9b outer ends and above-mentioned adjustable plate 9c is pressed on Caustic soda appearance
Between the outside of device 2 and lock nut 9d.
There is the through hole for running through, above-mentioned connecting rod 9b is through at through hole, and the quantity of the adjustable plate 9c is three on adjustable plate 9c
Block, adjacent two adjustable plates 9c is along connecting rod 9b axially against together.
The bottom that the top of fresh water container 3 has water inlet 3a, fresh water container 3 has outlet 3b, water inlet 3a and water outlet
The valve that be opened and closed can it is respectively provided with mouth 3b.
The internal memory of Caustic soda container 2 contains soda bath, and the internal memory of fresh water container 3 contains pure tap water.Open water inlet 3a
The valve at place can just be such that pure tap water enters in fresh water container 3.
Fabric crosses successively transition roller 1, preliminary roller 5, back roller 6 and transition roller 37, and fabric 10 can be successively during passing through
Into Caustic soda container 2 and fresh water container 3.Because fabric 10 obtains above-mentioned transition roller 1, preliminary roller 5, back roller 6 and transition roller 37
Tension.
Therefore, the fabric 10 in Caustic soda container 2 is tensioning state, and the fabric 10 in fresh water container 3 is also
Tensioning state.
Fabric 10 under tensioning state is in the interior fabric 10 obtained under immersion treatment, tensioning state of Caustic soda container 2 in clear water
Cleaning treatment is obtained in container 3, so as to complete the mercerization finish of fabric 10.
By dealkalize mechanism during above-mentioned mercerization finish, can make only to have on the fabric 10 entered in fresh water container 3
A small amount of soda bath.Specifically, swiped effect by bristle portion 9a of wiper 9, so as to by unnecessary soda bath from face
Remove on material 10.The adjustable plate 9c of assembly and disassembly varying number can also adjust the position of bristle portion 9a, so as to increase being suitable for for this device
Property.
Another dealkalize mechanism is smaller due to the gap between tabletting 8 and preliminary roller 5, therefore, fabric 10 is by above-mentioned
By tabletting 8 and the squeezing action of preliminary roller 5 during gap, so as to unnecessary soda bath be removed.Removed soda bath is suitable
Caustic soda groove 9a1 can smooth discharge.
Embodiment two
The processing method of the cotton song pearl fabric of this improvement is comprised the following steps：
A, get the raw materials ready：The standby wood tencel of choosing and dacron thread.
B, face weave：Above-mentioned wooden tencel and dacron thread are made into into blank fabric, wooden tencel accounts for whole fabric in step B
73%, the dacron thread accounts for the 27% of whole fabric.
C, fabric mercerising：Mercerising processed is carried out to blank fabric.Specifically, first fabric is tensioned, then to
Tight fabric is processed with dense soda bath, then washes away Caustic soda under conditions of fabric still has tension force.
Liquid caustic soda concentration is 30 Baume degrees, and liquid caustic soda temperature is 25 DEG C, and the mercerising caustic dip time is 180s, and tensile elongation is 6%, heat
80 DEG C of washing temperature, the hot water wash time is 60s.
D, sizing：Fabric after mercerization finish is passed through into internal temperature as 80 DEG C of ovens with 2 ms/min of speed.Together
When, sizing aids are added in web surface in the step, so as to lift feel and the wearability that baking is expected below.
Sizing aids are resin, and according to practical situation, sizing aids are also feasible using silicon dioxide.
As shown in figure 1, this fabric mercerization finish device includes support 1, Caustic soda container 2, fresh water container 3 and transition roller.
Frame 1 plays a part of to support Caustic soda container 2 and fresh water container 3, and support 1 is equivalent to a mounting platform.
Transition roller includes transition roller 1, transition roller two and transition roller 37.Caustic soda container 2 and the equal top of fresh water container 3 are opened
Mouthful, the bottom of Caustic soda container 2 and fresh water container 3 is connected on support 1.
Transition roller 1 is connected in Caustic soda container, and transition roller two is connected on support 1, and transition roller two is located at Caustic soda container 2
With the top of fresh water container 3, transition roller 37 is connected in fresh water container 3.
The quantity of transition roller two is two：Preliminary roller 5 and back roller 6, preliminary roller 5 is located at the open-topped surface of Caustic soda container 2,
Back roller 6 is located at the open-topped surface of fresh water container 3.In the present embodiment, transition roller 1, preliminary roller 5, back roller 6 and transition roller three
7 are horizontally disposed with and are parallel to each other.
There is the dealkalize mechanism that can be removed unnecessary soda bath on fabric 10 between preliminary roller 5 and support 1.
As shown in Figure 2 and Figure 4, preliminary roller 5 is cylindrical, and dealkalize mechanism includes the tabletting 8 being connected on support 1, the pressure
The inner side of piece 8 has arc recessed and dealkalize portion 8a that is matching with the sidepiece of preliminary roller 5, and above-mentioned preliminary roller 5 is located at the dealkalize portion of tabletting 8
The gap passed through for fabric 10 is formed at 8a and between preliminary roller 5 and tabletting 8.
The dealkalize portion 8a of tabletting 8 is coated the 3/4 of the sidepiece of preliminary roller 5.
There is the Caustic soda groove 8a1 vertical with the axis of preliminary roller 5, Caustic soda groove 8a1 in the middle part of dealkalize portion 8a by prolonging on dealkalize portion 8a
Extend the bottom of dealkalize portion 8a.In the present embodiment, the quantity of Caustic soda groove 8a1 is three roads.
Dealkalize mechanism can also adopt another scheme according to practical situation, i.e.,：Dealkalize mechanism includes being connected in Caustic soda
Wiper 9 at the inner port of container 2, the line between transition roller 1 and preliminary roller 5 coincides with above-mentioned wiper 9, as shown in Figure 3.
Wiper 9 includes bristle portion 9a, connecting rod 9b, adjustable plate 9c and lock nut 9d, and connecting rod 9b is through at Caustic soda container 2 and connects
Bar 9b is inner to be connected with bristle portion 9a being located in Caustic soda container 2.Connecting rod 9b stretches out outer end Caustic soda container 2 and in connecting rod 9b outer ends
Adjustable plate 9c is cased with, above-mentioned lock nut 9d is threaded in connecting rod 9b outer ends and above-mentioned adjustable plate 9c is pressed on Caustic soda appearance
Between the outside of device 2 and lock nut 9d.
There is the through hole for running through, above-mentioned connecting rod 9b is through at through hole, and the quantity of the adjustable plate 9c is three on adjustable plate 9c
Block, adjacent two adjustable plates 9c is along connecting rod 9b axially against together.
The bottom that the top of fresh water container 3 has water inlet 3a, fresh water container 3 has outlet 3b, water inlet 3a and water outlet
The valve that be opened and closed can it is respectively provided with mouth 3b.
The internal memory of Caustic soda container 2 contains soda bath, and the internal memory of fresh water container 3 contains pure tap water.Open water inlet 3a
The valve at place can just be such that pure tap water enters in fresh water container 3.
Fabric crosses successively transition roller 1, preliminary roller 5, back roller 6 and transition roller 37, and fabric 10 can be successively during passing through
Into Caustic soda container 2 and fresh water container 3.Because fabric 10 obtains above-mentioned transition roller 1, preliminary roller 5, back roller 6 and transition roller 37
Tension.
Therefore, the fabric 10 in Caustic soda container 2 is tensioning state, and the fabric 10 in fresh water container 3 is also
Tensioning state.
Fabric 10 under tensioning state is in the interior fabric 10 obtained under immersion treatment, tensioning state of Caustic soda container 2 in clear water
Cleaning treatment is obtained in container 3, so as to complete the mercerization finish of fabric 10.
By dealkalize mechanism during above-mentioned mercerization finish, can make only to have on the fabric 10 entered in fresh water container 3
A small amount of soda bath.Specifically, swiped effect by bristle portion 9a of wiper 9, so as to by unnecessary soda bath from face
Remove on material 10.The adjustable plate 9c of assembly and disassembly varying number can also adjust the position of bristle portion 9a, so as to increase being suitable for for this device
Property.
Another dealkalize mechanism is smaller due to the gap between tabletting 8 and preliminary roller 5, therefore, fabric 10 is by above-mentioned
By tabletting 8 and the squeezing action of preliminary roller 5 during gap, so as to unnecessary soda bath be removed.Removed soda bath is suitable
Caustic soda groove 9a1 can smooth discharge.
Embodiment three
The processing method of the cotton song pearl fabric of this improvement is comprised the following steps：
A, get the raw materials ready：The standby wood tencel of choosing and dacron thread.
B, face weave：Above-mentioned wooden tencel and dacron thread are made into into blank fabric, wooden tencel accounts for whole fabric in step B
69%, the dacron thread accounts for the 31% of whole fabric.
C, fabric mercerising：Mercerising processed is carried out to blank fabric.Specifically, first fabric is tensioned, then to
Tight fabric is processed with dense soda bath, then washes away Caustic soda under conditions of fabric still has tension force.
Liquid caustic soda concentration is 28 Baume degrees, and liquid caustic soda temperature is 21 DEG C, and the mercerising caustic dip time is 150s, and tensile elongation is 4%, heat
70 DEG C of washing temperature, the hot water wash time is 50s.
D, sizing：Fabric after mercerization finish is passed through into internal temperature as 70 DEG C of ovens with 2 ms/min of speed.Together
When, sizing aids are added in web surface in the step, so as to lift feel and the wearability that baking is expected below.
Sizing aids are resin, and according to practical situation, sizing aids are also feasible using silicon dioxide.
As shown in figure 1, this fabric mercerization finish device includes support 1, Caustic soda container 2, fresh water container 3 and transition roller.
Frame 1 plays a part of to support Caustic soda container 2 and fresh water container 3, and support 1 is equivalent to a mounting platform.
Transition roller includes transition roller 1, transition roller two and transition roller 37.Caustic soda container 2 and the equal top of fresh water container 3 are opened
Mouthful, the bottom of Caustic soda container 2 and fresh water container 3 is connected on support 1.
Transition roller 1 is connected in Caustic soda container, and transition roller two is connected on support 1, and transition roller two is located at Caustic soda container 2
With the top of fresh water container 3, transition roller 37 is connected in fresh water container 3.
The quantity of transition roller two is two：Preliminary roller 5 and back roller 6, preliminary roller 5 is located at the open-topped surface of Caustic soda container 2,
Back roller 6 is located at the open-topped surface of fresh water container 3.In the present embodiment, transition roller 1, preliminary roller 5, back roller 6 and transition roller three
7 are horizontally disposed with and are parallel to each other.
There is the dealkalize mechanism that can be removed unnecessary soda bath on fabric 10 between preliminary roller 5 and support 1.
As shown in Figure 2 and Figure 4, preliminary roller 5 is cylindrical, and dealkalize mechanism includes the tabletting 8 being connected on support 1, the pressure
The inner side of piece 8 has arc recessed and dealkalize portion 8a that is matching with the sidepiece of preliminary roller 5, and above-mentioned preliminary roller 5 is located at the dealkalize portion of tabletting 8
The gap passed through for fabric 10 is formed at 8a and between preliminary roller 5 and tabletting 8.
The dealkalize portion 8a of tabletting 8 is coated the 3/4 of the sidepiece of preliminary roller 5.
There is the Caustic soda groove 8a1 vertical with the axis of preliminary roller 5, Caustic soda groove 8a1 in the middle part of dealkalize portion 8a by prolonging on dealkalize portion 8a
Extend the bottom of dealkalize portion 8a.In the present embodiment, the quantity of Caustic soda groove 8a1 is three roads.
Dealkalize mechanism can also adopt another scheme according to practical situation, i.e.,：Dealkalize mechanism includes being connected in Caustic soda
Wiper 9 at the inner port of container 2, the line between transition roller 1 and preliminary roller 5 coincides with above-mentioned wiper 9, as shown in Figure 3.
Wiper 9 includes bristle portion 9a, connecting rod 9b, adjustable plate 9c and lock nut 9d, and connecting rod 9b is through at Caustic soda container 2 and connects
Bar 9b is inner to be connected with bristle portion 9a being located in Caustic soda container 2.Connecting rod 9b stretches out outer end Caustic soda container 2 and in connecting rod 9b outer ends
Adjustable plate 9c is cased with, above-mentioned lock nut 9d is threaded in connecting rod 9b outer ends and above-mentioned adjustable plate 9c is pressed on Caustic soda appearance
Between the outside of device 2 and lock nut 9d.
There is the through hole for running through, above-mentioned connecting rod 9b is through at through hole, and the quantity of the adjustable plate 9c is three on adjustable plate 9c
Block, adjacent two adjustable plates 9c is along connecting rod 9b axially against together.
The bottom that the top of fresh water container 3 has water inlet 3a, fresh water container 3 has outlet 3b, water inlet 3a and water outlet
The valve that be opened and closed can it is respectively provided with mouth 3b.
The internal memory of Caustic soda container 2 contains soda bath, and the internal memory of fresh water container 3 contains pure tap water.Open water inlet 3a
The valve at place can just be such that pure tap water enters in fresh water container 3.
Fabric crosses successively transition roller 1, preliminary roller 5, back roller 6 and transition roller 37, and fabric 10 can be successively during passing through
Into Caustic soda container 2 and fresh water container 3.Because fabric 10 obtains above-mentioned transition roller 1, preliminary roller 5, back roller 6 and transition roller 37
Tension.
Therefore, the fabric 10 in Caustic soda container 2 is tensioning state, and the fabric 10 in fresh water container 3 is also
Tensioning state.
Fabric 10 under tensioning state is in the interior fabric 10 obtained under immersion treatment, tensioning state of Caustic soda container 2 in clear water
Cleaning treatment is obtained in container 3, so as to complete the mercerization finish of fabric 10.
By dealkalize mechanism during above-mentioned mercerization finish, can make only to have on the fabric 10 entered in fresh water container 3
A small amount of soda bath.Specifically, swiped effect by bristle portion 9a of wiper 9, so as to by unnecessary soda bath from face
Remove on material 10.The adjustable plate 9c of assembly and disassembly varying number can also adjust the position of bristle portion 9a, so as to increase being suitable for for this device
Property.
Another dealkalize mechanism is smaller due to the gap between tabletting 8 and preliminary roller 5, therefore, fabric 10 is by above-mentioned
By tabletting 8 and the squeezing action of preliminary roller 5 during gap, so as to unnecessary soda bath be removed.Removed soda bath is suitable
Caustic soda groove 9a1 can smooth discharge.
Claims (4)
1. a kind of fabric mercerization finish device, the device includes a support, it is characterised in that it also includes Caustic soda container, clear water
Container and transition roller, the transition roller includes transition roller one, transition roller two and transition roller three, and above-mentioned Caustic soda container and clear water holds
The bottom of the equal upper opening of device and Caustic soda container and fresh water container is connected on support, and described transition roller one is connected to Caustic soda
In container, described transition roller two is connected on support and transition roller two is located at Caustic soda container and fresh water container top, described
Transition roller three is connected in fresh water container, and the quantity of described transition roller two is two：Preliminary roller and back roller, the preliminary roller is located at and burns
The open-topped surface of alkali container, the back roller is located at the open-topped surface of fresh water container, described preliminary roller and support
Between there is the dealkalize mechanism that can be removed unnecessary soda bath on fabric, cylindrical, the described dealkalize machine of described preliminary roller
Structure includes the tabletting being connected on support, and the tabletting inner side has arc recessed and dealkalize that is matching with preliminary roller sidepiece
Portion, above-mentioned preliminary roller forms the gap passed through for fabric at the dealkalize portion of tabletting and between preliminary roller and tabletting.
2. fabric mercerization finish device according to claim 1, it is characterised in that the dealkalize portion of the tabletting is by preliminary roller side
3/4 cladding in portion.
3. fabric mercerization finish device according to claim 2, it is characterised in that have and front roll shaft in the dealkalize portion
The vertical Caustic soda groove of line, the Caustic soda groove is by the bottom that dealkalize portion is extended in the middle part of dealkalize portion.
4. fabric mercerization finish device according to claim 3, it is characterised in that the quantity of the Caustic soda groove is 2-5
Road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510107494.8A CN104711863B (en) | 2015-03-12 | 2015-03-12 | Improved processing method of cotton lace fabric and processing device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510107494.8A CN104711863B (en) | 2015-03-12 | 2015-03-12 | Improved processing method of cotton lace fabric and processing device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104711863A CN104711863A (en) | 2015-06-17 |
| CN104711863B true CN104711863B (en) | 2017-05-17 |
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ID=53411558
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510107494.8A Active CN104711863B (en) | 2015-03-12 | 2015-03-12 | Improved processing method of cotton lace fabric and processing device thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN104711863B (en) |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2117806A (en) * | 1982-03-31 | 1983-10-19 | Albany Int Corp | Washing chemical from textile fabric |
| CN102704225B (en) * | 2012-01-20 | 2014-06-04 | 无锡市天然绿色纤维科技有限公司 | Cotton sliver mercerizing process and mercerizing device utilizing same |
| CN202936549U (en) * | 2012-05-18 | 2013-05-15 | 新乡市新诚纺织有限公司 | Silk floss quzhu line |
| CN103451953B (en) * | 2013-08-29 | 2015-10-21 | 无锡市天然绿色纤维科技有限公司 | A kind of processing method containing numb knitting mariages light fabric |
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2015
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| Publication number | Publication date |
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| CN104711863A (en) | 2015-06-17 |
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