CN104710145A - Foamed concrete plate and preparation method thereof - Google Patents

Foamed concrete plate and preparation method thereof Download PDF

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Publication number
CN104710145A
CN104710145A CN201310671660.8A CN201310671660A CN104710145A CN 104710145 A CN104710145 A CN 104710145A CN 201310671660 A CN201310671660 A CN 201310671660A CN 104710145 A CN104710145 A CN 104710145A
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CN
China
Prior art keywords
concrete plate
foamed concrete
cement
buildings
preparation
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Pending
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CN201310671660.8A
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Chinese (zh)
Inventor
陈光辉
陈伟达
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Shanghai Reyn Energy-Saving Building Material Co Ltd
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Shanghai Reyn Energy-Saving Building Material Co Ltd
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Application filed by Shanghai Reyn Energy-Saving Building Material Co Ltd filed Critical Shanghai Reyn Energy-Saving Building Material Co Ltd
Priority to CN201310671660.8A priority Critical patent/CN104710145A/en
Publication of CN104710145A publication Critical patent/CN104710145A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a foamed concrete plate and a preparation method thereof. The foamed concrete plate is characterized by being composed of the following components: early strength sulfo-aluminate cement, fly ash (two grade or higher), a calcium stearate foam stabilizer, a melamine water reducer, polypropylene fiber, industrial magnesium chloride, aluminum chloride, hydrogen peroxide, and the balance being water. The total weight percentage of the components mentioned above is 100%. The cement foamed plate has the same service life as that of a building. The fireproof and thermal insulation level can reach A1 grade. Moreover, the foamed concrete plate has the advantages of high bonding strength, good weatherability, and low thermal conductive coefficient. The raw materials such as sulfo-aluminate cement and fly ash are environment-friendly materials. The foamed concrete plate is accord with the national industry policy, has a good development prospect, and can replace the conventional products. The foamed concrete plate can be applied to wall thermal insulation in civil or industrial buildings. The thickness of thermal insulation layers can be calculated according to the present design standards for energy efficiency of buildings or city building energy efficiency requirements through heat engineering calculation.

Description

A kind of cement board and preparation method thereof
Technical field
The present invention relates to a kind of cement board and preparation method thereof.
Background technology
In current building structure, large-scale buildings is much skeleton construction, and floor is cast-in-place, also some small buildings are had to be built in stand column and beam by the cement grillage made in addition, howsoever, current cement plate is solid, without insulation effect.In recent years along with Economic development, people improve for the urgency of the cold and heat supply in summer and winter, and northern area has more than half a year to need boiler heat supplying every year, also coal firing boiler polluted air is caused thus, cause some big city atmospheric pollutions of the north, here the warming requirement for buildings just considerably increases, and some warming measures are at present only limitted to overlay in appearance warming layer, but inadequate for the warm-keeping protective of floor.Some places have started to adopt factorial praluction building now in addition, it is exactly the body of wall in factory by buildings, compartment comprises floor and all prepares, then by vehicles drive to building site, field assembly, greatly accelerate building operation, also save a large amount of durations, again need not wait the time of the dry and hard so pure consumption of cement concrete, also save artificial in addition, and just need to develop for this reason can be warming building block, if the cement plate that can be incubated can be designed and developed out, and be made into the body of wall of buildings, compartment, floor, then will greatly strengthen the heat retention of buildings, also thermal insulation layer is overlayed again after buildings need not be waited to build up, therefore developing the cement board that can be incubated will be the developing direction of building trade.
Summary of the invention
The object of the invention is to solve cement plate in prior art is solid existing the problems referred to above, provides a kind of cement board and preparation method thereof.The present invention designs a kind of cement board and preparation method thereof, it is characterized in that being made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 45---55%,
The above flyash 16 of secondary---25%,
Calcium stearate suds-stabilizing agent 0.3---0.9%,
Trimerization hydrogen ammonium water reducer 0.2---0.3%,
Polypropylene fibre 0.2---0.4%,
Industrial hex-ammoniate 0.3---0.5%,
Aluminum chloride 0.1---0.2%,
Hydrogen peroxide (27.5%) 2---3%,
Water surplus.
The summation of above-mentioned constituent is 100%.
Be made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 50%,
The above flyash 20% of secondary,
Calcium stearate suds-stabilizing agent 0.5%,
Trimerization hydrogen ammonium water reducer 0.25%,
Polypropylene fibre 0.3%,
Industrial hex-ammoniate 0.35%,
Aluminum chloride 0.1%,
Hydrogen peroxide (27.5%) 2.5%,
Water 26%.
Advantage of the present invention is the advantages such as cement foaming insulation board has with buildings same life-span, fire-proof and thermal-insulation (rank A1 level of burning), cohesive strength is high, weathering resistance good, thermal conductivity is low, and starting material adopt the energy-conservation environment-friendly materials such as aluminosulfate cement and flyash.Meet the industry policy of country, have good development prospect.It is the substitute of currently available products.Native system is used for civilian and Industrial buildings wall thermal insulating, and its insulation layer thickness all should require according to the building energy conservation of existing design standard for energy efficiency of buildings or this city and the requirement of production technique is determined by thermodynamic metering.Relevant method of calculation and calculating parameter see " code for thermal design of civil buildings " GB50176 and " people live architectural exterior-protecting construction energy-saving application technical regulation " DG/TJ08-206, or can adopt relevant Energy Conservation Design Calculation software.
Embodiment
A kind of cement board and preparation method thereof, is characterized in that being made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 45---55%,
The above flyash 16 of secondary---25%,
Calcium stearate suds-stabilizing agent 0.3---0.9%,
Trimerization hydrogen ammonium water reducer 0.2---0.3%,
Polypropylene fibre 0.2---0.4%,
Industrial hex-ammoniate 0.3---0.5%,
Aluminum chloride 0.1---0.2%,
Hydrogen peroxide (27.5%) 2---3%,
Water surplus.
The summation of above-mentioned constituent is 100%.
Be made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 50%,
The above flyash 20% of secondary,
Calcium stearate suds-stabilizing agent 0.5%,
Trimerization hydrogen ammonium water reducer 0.25%,
Polypropylene fibre 0.3%,
Industrial hex-ammoniate 0.35%,
Aluminum chloride 0.1%,
Hydrogen peroxide (27.5%) 2.5%,
Water 26%.
Embodiment 1:
Get quick hardening sulphoaluminate cement 42.5# 50 kilograms, 20 kilograms, the above flyash of secondary, calcium stearate suds-stabilizing agent 0.5 kilogram, trimerization hydrogen ammonium water reducer 0.25 gram, polypropylene fibre 0.3 kilogram, industrial hex-ammoniate 0.35 kilogram, 0.1 kilogram, aluminum chloride, 2.5 kilograms, hydrogen peroxide (concentration 27.5%), 26 kilograms, water.
Quick hardening sulphoaluminate cement 42.5# is that Shanghai sunlight happiness science and technology is produced, the above flyash of secondary is produced by Shanghai spark company, calcium stearate is that Taihu Lake, Jiangsu novel material is controlled interest the suds-stabilizing agent of Yancheng company limited, trimerization hydrogen ammonium water reducer be Suzhou City make the country prosperous chemical building material company limited produce, polypropylene fibre is the DL-1 fiber that Shanghai Da Lu Industrial Co., Ltd. produces, play cracking resistance effect, industrial hex-ammoniate is that Shandong Kai Long chemical science and technology Development Co., Ltd produces, play pectisation, aluminum chloride is that Jiangsu gold ancient cooking vessel Chemical Group is produced, play katalysis, hydrogen peroxide (concentration 27.5%) is the production of Jiangsu Yang Nong company, play foaming effect.
First by mentioned component (except whipping agent hydrogen peroxide) mix and blend, then pour in a foamed pot, be heated to 50 degree, one hour,
Add whipping agent again to stir, then static placement 10 hours, wherein reduces the temperature to 40 degree, and shaping rear maintenance 2 days, needs injection water between preserving period, prevent drying.
Foamed concrete plate performance index
The advantages such as cement foaming insulation board has with buildings same life-span, fire-proof and thermal-insulation (rank A1 level of burning), cohesive strength is high, weathering resistance good, thermal conductivity is low, and starting material adopt the energy-conservation environment-friendly materials such as aluminosulfate cement and flyash.Meet the industry policy of country, have good development prospect.It is the substitute of currently available products.Native system is used for civilian and Industrial buildings wall thermal insulating, and its insulation layer thickness all should require according to the building energy conservation of existing design standard for energy efficiency of buildings or this city and the requirement of production technique is determined by thermodynamic metering.Relevant method of calculation and calculating parameter see " code for thermal design of civil buildings " GB50176 and " people live architectural exterior-protecting construction energy-saving application technical regulation " DG/TJ08-206, or can adopt relevant Energy Conservation Design Calculation software.
Embodiment 2:
Get quick hardening sulphoaluminate cement 42.5# 45 kilograms, 25 kilograms, the above flyash of secondary, calcium stearate suds-stabilizing agent 0.3 kilogram, trimerization hydrogen ammonium water reducer 0.2 gram, polypropylene fibre 0.4 kilogram, industrial hex-ammoniate 0.3 kilogram, 0.2 kilogram, aluminum chloride, 3 kilograms, hydrogen peroxide (concentration 27.5%), 25.6 kilograms, water.
Quick hardening sulphoaluminate cement 42.5# is that Shanghai sunlight happiness science and technology is produced, the above flyash of secondary is produced by Shanghai spark company, calcium stearate is that Taihu Lake, Jiangsu novel material is controlled interest the suds-stabilizing agent of Yancheng company limited, trimerization hydrogen ammonium water reducer be Suzhou City make the country prosperous chemical building material company limited produce, polypropylene fibre is the DL-1 fiber that Shanghai Da Lu Industrial Co., Ltd. produces, play cracking resistance effect, industrial hex-ammoniate is that Shandong Kai Long chemical science and technology Development Co., Ltd produces, play pectisation, aluminum chloride is that Jiangsu gold ancient cooking vessel Chemical Group is produced, play katalysis, hydrogen peroxide (concentration 27.5%) is the production of Jiangsu Yang Nong company, play foaming effect.
First by mentioned component (except whipping agent hydrogen peroxide) mix and blend, then pour in a foamed pot, be heated to 50 degree, one hour,
Add whipping agent again to stir, then static placement 10 hours, wherein reduces the temperature to 40 degree, and shaping rear maintenance 2 days, needs injection water between preserving period, prevent drying.
Embodiment 3:
Get quick hardening sulphoaluminate cement 42.5# 55 kilograms, 16 kilograms, the above flyash of secondary, calcium stearate suds-stabilizing agent 0.9 kilogram, trimerization hydrogen ammonium water reducer 0.3 gram, polypropylene fibre 0.2 kilogram, industrial hex-ammoniate 0.5 kilogram, 0.2 kilogram, aluminum chloride, 2 kilograms, hydrogen peroxide (concentration 27.5%), 24.9 kilograms, water.
Quick hardening sulphoaluminate cement 42.5# is that Shanghai sunlight happiness science and technology is produced, the above flyash of secondary is produced by Shanghai spark company, calcium stearate is that Taihu Lake, Jiangsu novel material is controlled interest the suds-stabilizing agent of Yancheng company limited, trimerization hydrogen ammonium water reducer be Suzhou City make the country prosperous chemical building material company limited produce, polypropylene fibre is the DL-1 fiber that Shanghai Da Lu Industrial Co., Ltd. produces, play cracking resistance effect, industrial hex-ammoniate is that Shandong Kai Long chemical science and technology Development Co., Ltd produces, play pectisation, aluminum chloride is that Jiangsu gold ancient cooking vessel Chemical Group is produced, play katalysis, hydrogen peroxide (concentration 27.5%) is the production of Jiangsu Yang Nong company, play foaming effect.
First by mentioned component (except whipping agent hydrogen peroxide) mix and blend, then pour in a foamed pot, be heated to 50 degree, one hour,
Add whipping agent again to stir, then static placement 10 hours, wherein reduces the temperature to 40 degree, and shaping rear maintenance 2 days, needs injection water between preserving period, prevent drying.

Claims (2)

1. cement board and preparation method thereof, is characterized in that being made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 45---55%,
The above flyash 16 of secondary---25%,
Calcium stearate suds-stabilizing agent 0.3---0.9%,
Trimerization hydrogen ammonium water reducer 0.2---0.3%,
Polypropylene fibre 0.2---0.4%,
Industrial hex-ammoniate 0.3---0.5%,
Aluminum chloride 0.1---0.2%,
Hydrogen peroxide (27.5%) 2---3%,
Water surplus.
The summation of above-mentioned constituent is 100%.
2., by a kind of cement board according to claim 1 and preparation method thereof, it is characterized in that being made up of following composition and weight percent:
Quick hardening sulphoaluminate cement 42.5# 50%,
The above flyash 20% of secondary,
Calcium stearate suds-stabilizing agent 0.5%,
Trimerization hydrogen ammonium water reducer 0.25%,
Polypropylene fibre 0.3%,
Industrial hex-ammoniate 0.35%,
Aluminum chloride 0.1%,
Hydrogen peroxide (27.5%) 2.5%,
Water 26%,
The summation of above-mentioned constituent is 100%.
CN201310671660.8A 2013-12-12 2013-12-12 Foamed concrete plate and preparation method thereof Pending CN104710145A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310671660.8A CN104710145A (en) 2013-12-12 2013-12-12 Foamed concrete plate and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310671660.8A CN104710145A (en) 2013-12-12 2013-12-12 Foamed concrete plate and preparation method thereof

Publications (1)

Publication Number Publication Date
CN104710145A true CN104710145A (en) 2015-06-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310671660.8A Pending CN104710145A (en) 2013-12-12 2013-12-12 Foamed concrete plate and preparation method thereof

Country Status (1)

Country Link
CN (1) CN104710145A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10626049B1 (en) * 2017-04-18 2020-04-21 Geo Specialty Chemicals, Inc. Polycarboxylate-based superplasticizer compositions and methods of use
CN112266219A (en) * 2020-10-15 2021-01-26 新化县东泰特种耐火材料有限公司 Preparation method of energy-saving board for building

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10626049B1 (en) * 2017-04-18 2020-04-21 Geo Specialty Chemicals, Inc. Polycarboxylate-based superplasticizer compositions and methods of use
CN112266219A (en) * 2020-10-15 2021-01-26 新化县东泰特种耐火材料有限公司 Preparation method of energy-saving board for building

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Application publication date: 20150617

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