CN104695041B - A kind of shape memory fiber, its manufacture method and its textile being made - Google Patents

A kind of shape memory fiber, its manufacture method and its textile being made Download PDF

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Publication number
CN104695041B
CN104695041B CN201310662098.2A CN201310662098A CN104695041B CN 104695041 B CN104695041 B CN 104695041B CN 201310662098 A CN201310662098 A CN 201310662098A CN 104695041 B CN104695041 B CN 104695041B
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shape memory
fiber
shape
memory fiber
molecular weight
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CN104695041A (en
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胡金莲
吕晶
韩建平
朱勇
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Hong Kong Research Institute of Textiles and Apparel Ltd
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Hong Kong Research Institute of Textiles and Apparel Ltd
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Priority to PCT/CN2014/081872 priority patent/WO2015085762A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/73Polyisocyanates or polyisothiocyanates acyclic
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
    • C08G18/4238Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups derived from dicarboxylic acids and dialcohols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4266Polycondensates having carboxylic or carbonic ester groups in the main chain prepared from hydroxycarboxylic acids and/or lactones
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    • C08G18/4277Caprolactone and/or substituted caprolactone
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
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    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
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    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6633Compounds of group C08G18/42
    • C08G18/6637Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
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    • C08G18/7671Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/70Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes

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  • Engineering & Computer Science (AREA)
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Abstract

The present invention relates to a kind of shape memory fiber, its manufacture method and its textile being made.Wherein, the shape memory fiber is obtained by shape memory polyurethane manufacture, and shape memory polyurethane is prepared by the diisocyanate and chain extender that form hard segment and the long-chain polyhydric alcohol for forming soft chain segment.The manufacture method of above-mentioned shape memory fiber is:The shape memory polyurethane that manufacture is made up of hard segment and soft chain segment;Shape memory polyurethane is passed through after melting using melt spinning method and spinning is obtained by fiber spinning jet extrusion, then cooling and solidifying is obtained shape memory fiber.Shape memory fiber of the invention has the restoring force lower than spandex under identical line density;There is relatively low shape fixability compared to conventional shape-memory material, and as the increase shape fixability of elongation increases.The woven textile of institute has good comfort, and single size is suitable for the different bodily forms of human body.

Description

A kind of shape memory fiber, its manufacture method and its textile being made
Technical field
The present invention relates to a kind of shape memory fiber(Shape memory fiber, SMF), more particularly, to one kind Shape memory fiber obtained in melt spinning method, and it is related to polymer formulators, melt-spinning technology needed for preparing this fiber And application process.Above-mentioned shape memory fiber can be used to manufacture the textile with comfort and shape memory function, in list Can be used for the different bodily forms under one size and will not be relaxed after repeatedly dress.
Background technology
Human body contour outline is variable, thus is difficult to the most suitable underwear of someone's selection or accessories.Sometimes due to being applied to human body Plus unsuitable pressure, inappropriate clothes or accessories also can result in that human body is uncomfortable or even allergy.If wearer thinks Want if strenuous exercise, this problem will become more serious.For example, traditional socks are generally by elastomer or other synthetic fibers Or both be mixed.Stocking blank is generally made by for increasing the elastomer or elastic thread of elasticity, so that socks will not be light Change places and slid from leg.However, the unsuitable pressure that the elastomer/elastic thread is applied to leg first is very uncomfortable 's;Secondly, after long-time is worn, high pressure may cause impression on leg.It has been found that the impression that socks cause Blood circulation can be hindered, and it is therefore harmful to people's leg.The common underwear of such as underbody generally comprises flexible fiber;Although The clothes have certain elasticity, but should produce different size.As we are understood at present, larger elongation represents bullet Property fiber has larger restoring force.So for elasticised garment, it is uncomfortable to be adapted to a size of the different bodily forms.
The research for how improving comfortable features of clothing in recent years has become the study hotspot of this area, for example, United States Patent (USP) (No.2010/0198181A1)A kind of spandex with high power retentivity is disclosed, it is used for preferable comfortableness and dress The disposal sanitary article of comfort level, and it is actually used in red-label will not be produced on leg.
The content of the invention
The technical problem to be solved in the present invention is, in the prior art by elastomer or the thread clothes of elastic force Notable pressure is applied on human body and the defect of health may be influenceed, there is provided a kind of restoring force is low, shape fixability it is notable because And it is small and therefore improve comfort level and do not harm the shape memory fiber of health to apply to human body pressure after deformation;Simultaneously The textile with shape memory function that offer is made of this shape memory fiber.
The invention solves the problems that another technical problem be to cause environment dirty for dry or wet spinning in the prior art A kind of problem of dye, there is provided the manufacture method of the shape memory fiber that environmental pollution is small, environment friendly is strong.
The technical problem to be solved in the present invention is achieved by the following technical programs:There is provided it is a kind of have low restoring force and The shape memory fiber of shape recovery rate high, the shape memory fiber is obtained by shape memory polyurethane manufacture, the shape Memory polyurethane is prepared into by the diisocyanate and chain extender that form hard segment and the long-chain polyhydric alcohol for forming soft chain segment Arrive.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the quality percentage of the hard segment Than being 25%~60%, the mass percent of the soft chain segment is 40%~75%.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the diisocyanate is 1,6- Hexamethylene diisocyanate (HDI) or methyl diphenylene diisocyanate (MDI);The chain extender is dihydroxylic alcohols.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the dihydroxylic alcohols is Isosorbide-5-Nitrae-fourth two Alcohol or 1,2- ethylene glycol.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the long-chain polyhydric alcohol is divided into Tg Type shape memory polyalcohol and Tm type shape memory polyalcohols;
The Tg types shape memory polyalcohol is that the polytetramethylene ether diol, molecular weight that molecular weight is 250~650 are Glycol, the polybutylene glyool adipate that molecular weight is 250~650, molecular weight in 250~650 polyadipate hexylene glycol For 250~650 polyethylene glycol adipate glycol, the polycaprolactone diols that molecular weight is 250~650, molecular weight be 250 ~650 PCDL, bisphenol-A+expoxy propane that molecular weight is 300~800 or molecular weight be 300~800 it is double Phenol A+ oxirane;The Tm types shape memory polyalcohol is polyadipate hexylene glycol ester two of the molecular weight more than or equal to 1000 The polycaprolactone of the polybutylene glyool adipate of alcohol, molecular weight more than or equal to 2000 or molecular weight more than or equal to 2000 Dihydroxylic alcohols.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the diisocyanate, chain extension The mol ratio of agent and long-chain polyhydric alcohol is 1.5:0.5:1-6:5:1.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the shape memory fiber turn Temperature scope is 15~32 DEG C.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, when humidity is 65 ± 2%, temperature For 20 ± 1 DEG C when, the shape fixed rate of the shape memory fiber is less than 20% under 200% elongation, under 300% elongation Less than 40% when the temperature is more than transition temperature, the shape recovery rate of the shape memory fiber is 95~100%.
In the above-mentioned shape memory fiber with low restoring force and shape recovery rate high, the shape memory fiber it is disconnected Elongation is split more than 300%.
According to another aspect of the present invention, there is provided a kind of manufacture method of above-mentioned shape memory fiber, it is characterised in that institute The method of stating is comprised the following steps:
S1, the shape note being made up of hard segment and soft chain segment using a step mass polymerization or the preparation of two step mass polymerizations Recall polyurethane;
S2, to manufacture the shape memory via melt spinning method, using obtained shape memory polyurethane in step S1 fine Dimension:The shape memory polyurethane is passed through after melting and spinning is obtained by fiber spinning jet extrusion, then cooling and solidifying is obtained institute State shape memory fiber.
According to another aspect of the present invention, there is provided a kind of textile with shape memory function, it is characterised in that described Textile is formed by the weaving of above-mentioned shape memory fiber, or
The textile is formed by above-mentioned shape memory fiber with the mixture weaving of natural fiber yarn or synthetic fibers.
Implementing the present invention can obtain following beneficial effect:The shape memory fiber of this type identical line density with And there is the restoring force lower than spandex under identical elongation.(32~34 DEG C) fiber easily extends and can be complete under body temperature Complete to reply original shape, it embodies the elongation more than 300%.Compared with the standard elastic fibers of same line density, in setting The restoring force reduction at least 20% of the shape memory fiber under elongation.And under 200% elongation, shape memory fiber have compared with Low shape fixability, and as the increase shape fixability of elongation increases, thus can relative to the initial size of clothes Additional size is provided without applying added force, clothes sense of the wearer with the different bodily forms to same size to body Feel comfortable.In addition, shape memory fiber can be used alone, or other natural fibers or synthesis length of such as nylon textured yarn can be received Chenille is covered, namely is used cooperatively with natural fiber or synthetic fibers.
The present invention can not only realize shape desired memory performance using melt spinning method manufacture shape memory fiber, and The method will not produce excessive waste liquid compared to dry or wet spinning, and environment friendly is higher.In addition, using shape of the invention The woven textile of memory fiber has a good comfort, and the textile of a size is suitable for the not consubstantiality of human body Shape.
Specific embodiment
The invention discloses a kind of new design concept, its feature and wearing comfort for being used to realize clothes but not Realize high power retentivity.This invention applies relatively low restoring force, therefore causes lower pressure under identical elongation;And There is certain shape fixability under larger elongation, so that a size is adapted to not consubstantiality in the case of with comfort Shape.After heat treatment, for example after hot wash or drying machine drying, using the woven weaving of shape memory fiber of the invention Product can be returned to original dimension, but regardless of its before heat treatment elongation be how many.
The textile being made up of shape memory fiber(Such as underwear and accessories)Its comfort can be improved.This has benefited from shape Memory fiber has the crystallized ability of temporary shapes, and it causes that the feeling of stress of wearer is reduced.By shape memory fiber system Into underwear(Such as underclothes)With accessories more than transition temperature, such as body temperature(32~34 DEG C)When become soft and be suitable for The profile of wearer.For example, comfort can be provided by the stocking blank that shape memory fiber or shape memory yarn are made, and will not Impression is produced on leg.The waistband being made up of shape memory fiber or shape memory yarn can be adjusted according to the change of wearer's waist Its length.Compared to by thread those products of elastomer or elastic force, the clothes and accessories being made up of shape memory fiber are low Pressure, thus will not have any influence to the blood circulation of human body.
Pressure at right angle test shows, and by elastomer(Spandex fibre)The fabric being made with other fibers is compared, by shape The vertical tension that the textile that shape memory fiber is made is applied in application on human skin is relatively low.Conversely, by elastomer(Elastic thread)System Into textile then apply notable pressure with wearer, this is that do not possess shape crystallized ability due to elastomer.By shape Therefore fabric that shape memory fiber is made can improve the comfort of textile product, especially improve such as underclothes, socks, The comfort of the underwears such as waistband and accessories.In cold stretch and cold reply, the shape of underwear and accessories for low pressure shape memory Shape memory fiber also has a certain degree of elastic force under relatively low fixed rate;Therefore, low pressure underwear and accessories are suitable for human body Profile.It should be noted that the textile with shape memory function of the invention not only can be by shape memory of the invention Fiber(It is described in detail below)It is separately made, and can be total to natural fiber yarn or synthetic fibers by shape memory fiber Formed with weaving.
Shape memory fiber of the invention is made up of shape memory polyurethane.Shape memory polyurethane is by three kinds of parent materials Synthesis:Long-chain polyhydric alcohol, diisocyanate and chain extender.Diisocyanate and chain extender formation hard segment, and long-chain polyhydric alcohol Form soft chain segment.It should be noted that because long-chain polyhydric alcohol is the polymer with definite shape memory capability, therefore its Can be described as shape memory polyalcohol.
According to shape memory textile(Such as underwear and accessories)Required shape-memory properties, for preparing shape memory The shape memory polyalcohol of fiber is divided into two types:That is Tm types shape memory polyalcohol and Tg type shape memory polyalcohols.Tg The polyalcohol of type shape memory polyalcohol list display in table 1.Polyalcohol list in table 2 of Tm type shape memory polyalcohols Display.The diisocyanate of formed shape memory polyurethane list display in table 3.The chain extender of formed shape memory polyurethane The list display in table 4.Alternatively, each chemicals can be polyols blend, common polyalcohol, mix diisocyanate, changes Property diisocyanate or mixed molecules chain extender.Certainly, in addition to each chemicals that list below shows, people in the art Member is also dependent on the suitable chemicals needed for being actually needed selection.
Table 1Tg type shape memory polyalcohols
Table 2Tm type shape memory polyalcohols
The diisocyanate of the shape memory polyurethane of table 3
The molecule chain extender of the shape memory polyurethane of table 4
Shape memory polyurethane can be synthesized by mass polymerization.In bulk polymerisation process, one-step polymerization method can be used Or two-stage polymerization method.During one-step polymerization, long-chain polyhydric alcohol, chain extender and diisocyanate add mixing simultaneously.Two In step polymerization process, then it is allowed to extend using the dihydroxylic alcohols of small size at polyalcohol two ends using isocyanate-terminated first. Shape memory fiber is then produced using melt spinning method, in melt spinning, shape-memory polymer is made first(That is shape Memory polyurethane)Fusing, is then extruded via fiber spinning jet, and required shape memory fiber is obtained final product after cooling and solidifying.In spinning Before, each pellet is dried 6 hours in vacuum drying chamber(80℃、-0.08MPa), so that the moisture in pellet is less than 100ppm.Then under high-purity nitrogen environment, the extrusion molding spinning of specially designed melt spinning machine is used.
Example(1):Tg types shape memory fiber 1(SMF1)
Use polycaprolactone glycol(PCL)(molecular weight is 530), BDO and MDI, are prepared by mass polymerization , used as soft chain segment, MDI and BDO are used as hard segment for shape memory fiber, wherein PCL.MDI, 1,4- butanediol and PCL Mol ratio be 1.5:0.5:1.The content of soft chain segment and hard segment is respectively 56% and 44%.First by PCL at reduced pressure conditions in 90 DEG C are dehydrated 2 hours, the BDO that addition is measured(Removed water through 4A molecular sieves)And MDI, quick stirring 15 seconds, then fall Enter in the stainless steel pallet being pre-dried(Polytetrafluoroethylene (PTFE) is coated with pallet), 24 are cured in 100 degree of vacuum drying oven small When, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped withREX refractive index detectors High-efficient liquid phase color spectrometry is obtained;The mean molecule quantity that the shape memory polyurethane section of acquisition has is 1.56 × 105. At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF1 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, using 20mm single screw extrusion machine spinning.The line density of the SMF1 obtained by the process control is 560 daniers.205 DEG C of spinning temperature, winding speed is 500m/min.Shape memory fiber prepared by the process(Melt spinning SMF fibers 1)Fundamental Physical Properties be displayed in Table 5.
The Fundamental Physical Properties of the fiber SMF1 of table 5
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber)Experiment is replied by SAPMAC method tension test and heat, Assess the restoring force under the elastic recovery and fixed elongation of shape memory fiber, test result such as table 6:
The restoring force and response rate of table 6SMF1
Example(2):Tg types shape memory fiber 2(SMF2)
Use polybutylene glyool adipate(PBA)(Molecular weight is 400), BDO and MDI, it is poly- by body Legal to prepare shape memory fiber, used as soft chain segment, MDI and BDO are used as hard segment for wherein PBA.MDI, 1,4- fourth two The mol ratio of alcohol and PBA is 2:1:1.Soft segment content and hard segment contents are respectively 40% and 60%.First by PBA in reduced pressure Under be dehydrated 2 hours in 90 DEG C, the BDO that measures of addition(Removed water through 4A molecular sieves)And MDI, quick stirring 15 seconds, so Pour into the stainless steel pallet being pre-dried afterwards(Polytetrafluoroethylene (PTFE) is coated with pallet), cured in 100 degree of vacuum drying oven 24 hours, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped withREX indexs of refraction are detected The high-efficient liquid phase color spectrometry of device is obtained:The mean molecule quantity that the shape memory polyurethane section of acquisition has is 1.32 × 105。 At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF2 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF2 of 560 daniers.Spinning temperature 207 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 7.
The Fundamental Physical Properties of the fiber SMF2 of table 7
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 8 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 8SMF2
Example(3):Tg types shape memory fiber 3(SMF3)
Use polytetramethylene ether diol (PTMEG)(Molecular weight is 650), BDO and MDI, by polymerisation in bulk Method prepares shape memory fiber, and, used as soft chain segment, MDI and BDO are used as hard segment for wherein PTMEG.MDI, 1,4- fourth two The mol ratio of alcohol and PTMEG is 1.5:0.5:1.Soft segment content and hard segment contents are respectively 61% and 39%.First PTMEG is existed It is dehydrated 2 hours in 90 DEG C under reduced pressure, the BDO that addition is measured(Removed water through 4A molecular sieves)And MDI, quickly stir Mix 15 seconds, be subsequently poured into the stainless steel pallet being pre-dried(Polytetrafluoroethylene (PTFE) is coated with pallet), dried in 100 degree of vacuum Curing 24 hours in case, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped withREX rolls over The high-efficient liquid phase color spectrometry of light rate detector is obtained:The shape memory polyurethane mean molecule quantity that has of section of acquisition is 1.65×105.At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF3 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF3 of 560 daniers.Spinning temperature 203 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 9.
The key property of the fiber SMF3 of table 9
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 10 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 10SMF3
Example(4):Tg types shape memory fiber 4(SMF4)
Use propoxylated bisphenol (bisphenol-A+10PO)(Molecular weight is 800), BDO and MDI, it is poly- by body Legal to prepare shape memory fiber, wherein, used as soft chain segment, MDI and BDO are used as hard segment for propoxylated bisphenol. The mol ratio of MDI, 1,4- butanediol and propoxylated bisphenol is 1.5:0.5:1.Soft segment content and hard segment contents are respectively 66% and 34%.First propoxylated bisphenol is dehydrated 2 hours in 90 DEG C at reduced pressure conditions, the BDO that addition is measured (Removed water through 4A molecular sieves)And MDI, quick stirring 15 seconds, it is subsequently poured into the stainless steel pallet being pre-dried(Plating in pallet There is polytetrafluoroethylene (PTFE)), cured 24 hours in 100 degree of vacuum drying oven, by broken, extruded from single screw extrusion machine and cut Grain.By equipped withThe high-efficient liquid phase color spectrometry of rEX refractive index detectors is obtained:The shape memory of acquisition gathers The mean molecule quantity that urethane section has is 1.21 × 105.At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF4 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF4 of 560 daniers.Spinning temperature 210 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 11.
The key property of the fiber SMF4 of table 11
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 12 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 12SMF4
Example(5):Tm types shape memory fiber 5(SMF5)
Use polycaprolactone diols (PCL)(Molecular weight is 2500), 1,2- ethylene glycol and hexamethylene diisocyanate (HDI) shape memory fiber, is prepared by mass polymerization, used as soft chain segment, HDI and 1,2- ethylene glycol are used as hard for wherein PCL Segment.The mol ratio of HDI, 1,2- ethylene glycol and PCL is 6:5:1.Soft segment content and hard segment contents are respectively 65% and 35%. First PCL is dehydrated 2 hours in 90 DEG C at reduced pressure conditions, the HDI that addition is measured, in trace catalyst di lauric dibutyl In the presence of tin (5ppm), reacted 2 hours in 90 degree, be subsequently adding 1, the 2- ethylene glycol for measuring(Removed water through 4A molecular sieves), Quick stirring 15 seconds, is subsequently poured into the stainless steel pallet being pre-dried(Polytetrafluoroethylene (PTFE) is coated with pallet), at 100 degree Curing 24 hours in vacuum drying oven, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped with The high-efficient liquid phase color spectrometry of rEX refractive index detectors is obtained:The mean molecule that the shape memory polyurethane section of acquisition has Measure is 1.78 × 105.At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF4 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF5 of 560 daniers.Spinning temperature 207 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 13.
The performance of the melt spinning SMF5 of table 13
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 14 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 14SMF5
Example(6):Tm types shape memory fiber 6(SMF6)
Use polyhexamethylene adipate glycol (PHA)(Molecular weight is 2000), BDO and MDI, by body Polymerization prepares shape memory fiber, and, used as soft chain segment, MDI and BDO are used as hard segment for wherein PCL.MDI, 1,4- fourth The mol ratio of glycol and PCL is 3.2:2.2:1, soft segment content and hard segment contents are respectively 75% and 25%.First PHA is being subtracted It is dehydrated 2 hours in 90 DEG C under the conditions of pressure, the BDO that addition is measured(Removed water through 4A molecular sieves)And MDI, quick stirring 15 seconds, it is subsequently poured into the stainless steel pallet being pre-dried(Polytetrafluoroethylene (PTFE) is coated with pallet), in 100 degree of vacuum drying oven Interior curing 24 hours, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped withREX refractive powers The high-efficient liquid phase color spectrometry of rate detector is obtained:The mean molecule quantity that the shape memory polyurethane section of acquisition has is 1.63 ×105.At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF6 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF5 of 560 daniers.Spinning temperature 206 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 15.
The performance of the melt spinning SMF6 of table 15
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 16 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 16SMF6
Example(7):Tm types shape memory fiber 7(SMF7)
Use polyhexamethylene adipate glycol (PHA)(Molecular weight is 1000), BDO and MDI, by body Polymerization prepares shape memory fiber, and, used as soft chain segment, MDI and BDO are used as hard segment for wherein PHA.MDI, 1,4- fourth The mol ratio of glycol and PHA is 2:1:1, soft segment content and hard segment contents are respectively 63% and 37%.First by PHA in decompression bar It is dehydrated 2 hours in 90 DEG C under part, the BDO that addition is measured(Removed water through 4A molecular sieves)And MDI, quick stirring 15 seconds, It is subsequently poured into the stainless steel pallet being pre-dried(Polytetrafluoroethylene (PTFE) is coated with pallet), it is ripe in 100 degree of vacuum drying oven Change 24 hours, by broken, extrusion and pelletizing from single screw extrusion machine.By equipped withREX indexs of refraction are examined The high-efficient liquid phase color spectrometry for surveying device is obtained:The shape memory polyurethane mean molecule quantity that has of section of acquisition for 1.45 × 105.At 210 DEG C, melt viscosity is less than 10,000 pool.
SMF7 is produced on melt spinning machine by above polymer.Before spinning, pellet in vacuum drying chamber 80 DEG C, 6h is dried under -0.08MPa, so that pellet moisture is smaller than 100ppm.Under high-purity nitrogen environment, spy is used The melt spinning machine that does not design, to use 20mm single screw extrusion machine spinning line densities be the SMF7 of 560 daniers.Spinning temperature 201 DEG C, winding speed is 500m/min.The performance of the shape memory fiber of preparation is displayed in Table 17.
The performance of the melt spinning SMF7 of table 17
Shape memory fiber prepared by said process can be cylindrical fibre, doughnut or any irregular fibre Dimension.Use tensile testing machine Instron4466(Equipped with temperature controlled chamber), examination is replied by SAPMAC method tension test and heat Test, assess the restoring force test result such as table 18 under the elastic recovery and fixed elongation of shape memory fiber:
The restoring force and response rate of table 18SMF7
Example(8)Socks
On traditional footwear machine, socks are woven using the fiber SMF3 in an example 3 and 2 70D nylon yarns At stocking blank, shape memory fiber weight content is 35%;Use ratio is 20:15 SMF3 and nylon covering yarn weaves other portions Point.After dyeing and thermal finalization, socks have with common socks identical outward appearance and with Comfortable elastic.But with by spandex and The socks of the same size that other fibers are made are compared, and the socks are smaller to the pressure of ankle.
Example(9)Waistband
Can coordinate the waistband for weaving seamless trousers, shape memory using fiber SMF5 and the 32S cotton in example 5 Fiber content by weight is 30%.The waistband can be well adapted for stringcourse when worn.When wearer sits down or has enough, waistband can Sense body temperature and extend, so that be adapted to larger stringcourse tightens sense without causing on the waist of wearer.

Claims (10)

1. a kind of shape memory fiber with low restoring force and shape recovery rate high, it is characterised in that the shape memory is fine Dimension is obtained by shape memory polyurethane by melt spinning method manufacture, and the shape memory polyurethane is by forming two isocyanides of hard segment The long-chain polyhydric alcohol of acid esters and chain extender and formation soft chain segment is prepared, wherein, the long-chain polyhydric alcohol is divided into Tg type shapes Shape remembers polyalcohol and Tm type shape memory polyalcohols;
The Tg types shape memory polyalcohol is polytetramethylene ether diol, molecular weight that molecular weight is 250~650 for 250~ 650 polyhexamethylene adipate glycol, the polybutylene glyool adipate that molecular weight is 250~650, molecular weight are 250 ~650 polyethylene glycol adipate glycol, the polycaprolactone diols that molecular weight is 250~650, molecular weight are 250~650 PCDL, bisphenol-A+expoxy propane that molecular weight is 300~800 or bisphenol-A+ring that molecular weight is 300~800 Oxidative ethane;The Tm types shape memory polyalcohol is polyhexamethylene adipate glycol of the molecular weight more than or equal to 1000, divides The polycaprolactone binary of polybutylene glyool adipate of the son amount more than or equal to 2000 or molecular weight more than or equal to 2000 Alcohol.
2. the shape memory fiber with low restoring force and shape recovery rate high according to claim 1, it is characterised in that The mass percent of the hard segment is 25%~60%, and the mass percent of the soft chain segment is 40%~75%.
3. the shape memory fiber with low restoring force and shape recovery rate high according to claim 1, it is characterised in that The diisocyanate is hexamethylene diisocyanate or methyl diphenylene diisocyanate;The chain extender is dihydroxylic alcohols.
4. the shape memory fiber with low restoring force and shape recovery rate high according to claim 3, it is characterised in that The dihydroxylic alcohols is 1,4- butanediols or 1,2- ethylene glycol.
5. the shape memory fiber with low restoring force and shape recovery rate high according to claim 1, it is characterised in that The mol ratio of the diisocyanate, chain extender and long-chain polyhydric alcohol is 1.5:0.5:1~6:5:1.
6. the shape memory fiber with low restoring force and shape recovery rate high according to any one of claim 1-5, Characterized in that, the transformetion range of the shape memory fiber is 15~32 DEG C.
7. the shape memory fiber with low restoring force and shape recovery rate high according to any one of claim 1-5, Characterized in that, when it is 20 ± 1 DEG C that humidity is 65 ± 2%, temperature, the shape fixed rate of the shape memory fiber exists 20% is less than under 200% elongation, 40% is less than under 300% elongation;When temperature is more than transition temperature, the shape note The shape recovery rate for recalling fiber is 95~100%.
8. the shape memory fiber with low restoring force and shape recovery rate high according to any one of claim 1-5, Characterized in that, the elongation at break of the shape memory fiber is more than 300%.
9. a kind of manufacture method of shape memory fiber, it is characterised in that the described method comprises the following steps:
S1, the shape memory being made up of hard segment and soft chain segment using a step mass polymerization or the preparation of two step mass polymerizations are gathered Urethane;
S2, manufacture the shape memory fiber via melt spinning method, using obtained shape memory polyurethane in step S1:Make Passed through after the shape memory polyurethane fusing and spinning is obtained by fiber spinning jet extrusion, then cooling and solidifying is obtained the shape Memory fiber.
10. a kind of textile with shape memory function, it is characterised in that the textile is by any in claim 1-5 Shape memory fiber weaving form, or the textile by any one of claim 1-5 shape memory fiber with The mixture weaving of natural fiber yarn or synthetic fibers is formed.
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