CN104690271A - Powder injection molding process by utilizing low-cost hydrogenated-dehydrogenated titanium powder - Google Patents

Powder injection molding process by utilizing low-cost hydrogenated-dehydrogenated titanium powder Download PDF

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CN104690271A
CN104690271A CN201510074938.2A CN201510074938A CN104690271A CN 104690271 A CN104690271 A CN 104690271A CN 201510074938 A CN201510074938 A CN 201510074938A CN 104690271 A CN104690271 A CN 104690271A
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powder
injection molding
titanium valve
hydrogenation
low cost
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CN104690271B (en
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余鹏
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Shenzhen Ailijia Material Technology Co Ltd
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Abstract

The invention relates to titanium alloy molding process, and particularly discloses a powder injection molding process by utilizing low-cost hydrogenated-dehydrogenated titanium powder. The process comprises the following steps: mixing hydrogenated-dehydrogenated titanium powder with alloy element powder, additive powder and an adhesive, mixing and pelletizing to obtain feeds; manufacturing blanks by utilizing an ultrasonic-assisted injection molding method; removing the adhesive in the blanks by utilizing solvent debinding and thermal debinding; finally sintering at high temperature to manufacture finished products. According to the powder injection molding process by utilizing the low-cost hydrogenated-dehydrogenated titanium powder as a raw material, the preparation cost of titanium alloy products is low, and the process is suitable for large-scale industrial production.

Description

A kind of power injection molding of low cost hydrogenation and dehydrogenization titanium valve
Technical field
The present invention relates to the forming technology of titanium alloy, be specifically related to a kind of power injection molding of low cost hydrogenation and dehydrogenization titanium valve.
Background technology
Titanium and titanium alloys has low-density, high specific strength, highly corrosion resistant, good bio-compatibility, has a wide range of applications in fields such as chemical industry, biologic medical, aviation, navigation, automobiles.But because titanium and titanium alloys fusing point is high, under high temperature, chemical property is active, hardness comparatively high, is industrially considered to difficult to machine material always.The powder injection-molded powder metallurgical technique as a kind of advanced person of titanium alloy, can directly produce the titanium alloy product with complicated shape, does not need a large amount of aft-loaded airfoil processing procedures, thus obtains in industrial quarters and payes attention to widely.
In the powder injection forming of titanium alloy, the sized spherical titanium powder manufactured by atomization is widely used.The impurity content of this titanium valve is low, good fluidity, easily produces qualified titanium alloy product.But sized spherical titanium powder is expensive, causes the powder injection forming goods of titanium alloy to hold at high price, hinder titanium alloy product promoting the use of in industrial quarters.
Except sized spherical titanium powder, industrial quarters has a kind of hydrogenation and dehydrogenization titanium valve of low cost, and its price is about 1/10th of sized spherical titanium powder.But the poor fluidity of hydrogenation and dehydrogenization titanium valve, be not easy to be shaped, and the impurity content such as oxygen, nitrogen, carbon is high, is difficult to produce qualified product.
Summary of the invention
Technical problem to be solved by this invention is, in order to overcome above-mentioned deficiency of the prior art, provides a kind of power injection molding of low cost hydrogenation and dehydrogenization titanium valve.
Above-mentioned technical problem to be solved by this invention is solved by the following technical programs:
A power injection molding for low cost hydrogenation and dehydrogenization titanium valve, comprises following steps:
S1. premix: hydrogenation and dehydrogenization titanium valve, additive powder are carried out premixed and obtain mixed-powder; Described additive powder is that rare-earth boride is or/and rare earth hydride powder;
S2. mixing, granulation: first mixed-powder is heated, then add binding agent, mixing evenly after, then manufacture granular feeding by comminutor;
S3. injection moulding: feeding is heated, then uses injection machine to be expelled in mould and is shaped; Take out after feeding solidifies, produce green compact;
S4. solvent degreasing, thermal debinding: green compact are dipped in organic solvent and carry out solvent degreasing; Then take out green compact, after drying, put into degreasing sintered stove, remove remaining binding agent by thermal debinding;
S5. sinter: the vacuum regulating sintering furnace, at high temperature sinters, after cooling, obtain finished product.
The present invention adopts rare earth hydride or/and rare-earth boride is as additive, in high temperature sintering, these rare earth compounds can decompose generation rare earth element, rare earth element can and hydrogenation and dehydrogenization titanium valve in impurity element as reactions such as oxygen nitrogen, generation oxide or nitride distribution improve the intensity of material on crystal boundary.In addition because the impurity content in titanium alloy significantly reduces, the moulding of material is greatly improved.
Preferably, the rare-earth boride described in S1. is selected from: LaB6, CeB6, PrB6, NdB6, SmB6, EuB6, YB6 and/or ZrB6; S1. the rare earth hydride described in is selected from: LaH2, CeH2, PrH2, NdH2, SmH2, EuH2, YH2 and/or ZrH2.
Preferably, the addition of the additive powder in S1. is 0 ~ 1.5% of mixed-powder gross weight.The present invention adds the additive powder of trace, and addition can be 0.01%, 0.1%, 0.5%, 1.0%, 1.5% of mixed-powder gross weight.
Preferably, the heating described in S2. refers to and is heated to 120 ~ 180 DEG C.
Preferably, the heating described in S3. refers to and is heated to 130 ~ 160 DEG C.
Preferably, the sintering described in S5., concrete grammar is: the vacuum of sintering furnace is elevated to 10 -2~ 10 -3pa, temperature rises to 1250 ~ 1350 DEG C gradually, sinters finished product of lowering the temperature to obtain after 2 ~ 3 hours.
Preferably, in S1., also add alloying element powder, carry out premixed with hydrogenation and dehydrogenization titanium valve, additive powder and obtain mixed-powder.
More preferably, described alloying element powder is aluminium, Fan, Molybdenum, vanadium, tantalum, niobium, iron, manganese, chromium, cobalt, nickel, copper, silicon, tin and/or zr element powder.
Most preferably, described alloying element powder is aluminium and vanadium element powder.
More preferably, the addition of described alloying element powder is 5 ~ 30% of mixed-powder gross weight.
Alloying element add kind and consumption, those skilled in the art can choose reasonable according to actual needs.
Preferably, the particle diameter of above-mentioned hydrogenation and dehydrogenization titanium valve, additive powder and alloying element powder is all less than 45 microns.
Preferably, the addition of mixed-powder is 50 ~ 60% of mixed-powder and binding agent cumulative volume; The addition of binding agent is 40 ~ 50% of mixed-powder and binding agent cumulative volume;
More preferably, described high polymer binder, containing the high density polyethylene (HDPE) accounting for high polymer binder gross weight 45 ~ 50%, the paraffin of 45 ~ 50% and the stearic acid of 2 ~ 5%.
Preferably, the injection moulding described in S3., applies ultrasonic signal when being shaped on mould.
More preferably, the described concrete grammar applying ultrasonic signal on mould is: in the distance of mould gate 10 ~ 30mm, be provided with the transducer that 20 ~ 40kHz ultrasonic wave drives.
The present invention have employed the method that special ultrasonic assistant is shaped in process of injection molding, enhances the mobility of feeding, thus reduces the defect in green compact, improves the yield rate of green compact.
Preferably, the solvent degreasing described in S4., the concrete grammar of thermal debinding are: green compact are dipped in hexane solution, are heated to 30 ~ 45 DEG C, are incubated 6 ~ 24 hours, carry out solvent degreasing; Then take out green compact, after drying, put into degreasing sintered stove, the temperature of degreasing sintered stove is slowly elevated to 400 ~ 600 DEG C, remove remaining binding agent by thermal debinding.
Beneficial effect: the titanium alloy product that (1) the present invention produces, density and mechanical property all and with high pure spherical titanium valve manufacture titanium alloy product similar even better, therefore significantly can reduce the cost of titanium alloy powder injection moulding.(2) the present invention have employed the method that special ultrasonic assistant is shaped in process of injection molding, enhances the mobility of feeding, thus reduces the defect in green compact, improves the yield rate of green compact.
Accompanying drawing explanation
Fig. 1 is the power injection molding flow chart of low cost hydrogenation-dehydrogenation titanium valve.
Fig. 2 is the sintering process flow chart in power injection molding.
Detailed description of the invention
Explain the present invention further below in conjunction with specific embodiment, but embodiment does not limit in any form to the present invention.
In the embodiment of the present invention, the method for testing of product density is see Metal Powder IndustriesFederation (MPIF) Standard 42.
In the embodiment of the present invention, the method for testing of hot strength is see Metal Powder IndustriesFederation (MPIF) Standard 50.
In the embodiment of the present invention, the method for testing of percentage elongation is see Metal Powder Industries Federation (MPIF) Standard 59.
In the embodiment of the present invention, the method for testing of green wares rate is: from the green compact produced, randomly draw 100 detect, remove the sample obviously occurring the defects such as crackle, suture, surperficial flow liner, calculates gained finished product yield.
Embodiment 1 low cost hydrogenation and dehydrogenization titanium valve manufactures the power injection molding of pure titanium parts
Hydrogenation-dehydrogenation titanium valve and the LaB6 powder accounting for mixed-powder gross weight 1wt.% are mixed, obtain mixed-powder, then add and account for the high polymer binder (HDPE of 50wt.% that cumulative volume is 45vol.%, the paraffin of 45wt.% and the stearic acid of 5wt.%), in banbury, first metal dust is heated to 160 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 140 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -3pa, rises to 1320 DEG C gradually temperature, sinters after 3 hours and lowers the temperature.Product density after sintering about 97%, hot strength 550MPa, percentage elongation is 15%.
Embodiment 2 low cost hydrogenation-dehydrogenation titanium valve manufactures the power injection molding of Ti6Al4V part
Hydrogenation-dehydrogenation titanium valve and account for that mixed-powder gross weight is the aluminium powder of 6wt.%, the LaB6 powder of the vanadium powder of 4wt.% and 1wt.% mixes, then add and account for the high polymer binder (HDPE of 50wt.% that cumulative volume is 45vol.%, the paraffin of 45wt.% and the stearic acid of 5wt.%), in banbury, first metal dust is heated to 160 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 140 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -3pa, rises to 1300 DEG C gradually temperature, sinters after 2.5 hours and lowers the temperature.Product density after sintering about 98%, hot strength 895MPa, percentage elongation is 10%.
Embodiment 3 low cost hydrogenation and dehydrogenization titanium valve manufactures the power injection molding of pure titanium parts
Hydrogenation-dehydrogenation titanium valve and the YH2 powder accounting for mixed-powder gross weight 0.5wt.% are mixed, obtain mixed-powder, then add and account for the high polymer binder (HDPE of 50wt.% that cumulative volume is 42vol.%, the paraffin of 47wt.% and the stearic acid of 3wt.%), in banbury, first metal dust is heated to 160 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 140 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -2pa, rises to 1300 DEG C gradually temperature, sinters after 3 hours and lowers the temperature.Product density after sintering about 96%, hot strength 535MPa, percentage elongation is 13%.
Embodiment 4 low cost hydrogenation and dehydrogenization titanium valve manufactures the power injection molding of pure titanium parts
Hydrogenation-dehydrogenation titanium valve and the YH2 powder accounting for mixed-powder gross weight 0.5wt.% are mixed, obtain mixed-powder, then add and account for the high polymer binder (HDPE of 45wt.% that cumulative volume is 40vol.%, the paraffin of 50wt.% and the stearic acid of 5wt.%), in banbury, first metal dust is heated to 160 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 140 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -2pa, rises to 1320 DEG C gradually temperature, sinters after 3 hours and lowers the temperature.Product density after sintering about 97%, hot strength 520MPa, percentage elongation is 11%.
Embodiment 5 low cost hydrogenation-dehydrogenation titanium valve manufactures the power injection molding of Ti6Al4V part
Hydrogenation-dehydrogenation titanium valve and account for that mixed-powder gross weight is the aluminium powder of 6wt.%, the ZrH2 powder of the vanadium powder of 4wt.% and 1.2wt.% mixes, then add and account for the high polymer binder (HDPE of 45wt.% that cumulative volume is 50vol.%, the paraffin of 50wt.% and the stearic acid of 5wt.%), in banbury, first metal dust is heated to 180 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 160 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -3pa, rises to 1300 DEG C gradually temperature, sinters after 2 hours and lowers the temperature.Product density after sintering about 98%, hot strength 895MPa, percentage elongation is 12%.
Embodiment 6 low cost hydrogenation-dehydrogenation titanium valve manufactures the power injection molding of Ti6Al4V part
Hydrogenation-dehydrogenation titanium valve and account for that mixed-powder gross weight is the aluminium powder of 6wt.%, the CeB6 powder of the vanadium powder of 4wt.% and 0.7wt.% mixes, then add and account for the high polymer binder (HDPE of 50wt.% that cumulative volume is 40vol.%, the paraffin of 48wt.% and the stearic acid of 2wt.%), in banbury, first metal dust is heated to 150 DEG C, then progressively adds HDPE, paraffin and stearic acid.Mixing evenly after, then manufacture granular feeding by comminutor.Carry out injection moulding 130 DEG C of modes by ultrasonic assistant, produce green compact (yield rate >90%).Green compact are dipped in the solution of the n-hexane of 40 DEG C, are incubated and carry out solvent degreasing in 24 hours.Then take out green compact, after drying, put into degreasing sintered stove.Remaining binding agent is removed by thermal debinding at 450 DEG C.The vacuum of sintering furnace is elevated to 10 -3pa, rises to 1250 DEG C gradually temperature, sinters after 2 hours and lowers the temperature.Product density after sintering about 97%, hot strength 868MPa, percentage elongation is 9%.

Claims (10)

1. a power injection molding for low cost hydrogenation and dehydrogenization titanium valve, is characterized in that, comprises following steps:
S1. premix: hydrogenation and dehydrogenization titanium valve, additive powder are carried out premixed and obtain mixed-powder; Described additive powder is that rare-earth boride is or/and rare earth hydride powder;
S2. mixing, granulation: first mixed-powder is heated, then add binding agent, mixing evenly after, then manufacture granular feeding by comminutor;
S3. injection moulding: feeding is heated, then uses injection machine to be expelled in mould and is shaped; Take out after feeding solidifies, produce green compact;
S4. solvent degreasing, thermal debinding: green compact are dipped in organic solvent and carry out solvent degreasing; Then take out green compact, after drying, put into degreasing sintered stove, remove remaining binding agent by thermal debinding;
S5. sinter: the vacuum regulating sintering furnace, at high temperature sinters, after cooling, obtain finished product.
2. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, it is characterized in that, the rare-earth boride described in S1. is selected from: LaB6, CeB6, PrB6, NdB6, SmB6, EuB6, YB6 and/or ZrB6; S1. the rare earth hydride described in is selected from: LaH2, CeH2, PrH2, NdH2, SmH2, EuH2, YH2 and/or ZrH2.
3. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, is characterized in that, the addition of the additive powder in S1. is 0 ~ 1.5% of mixed-powder gross weight.
4. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, is characterized in that, the heating described in S2. refers to and is heated to 120 ~ 180 DEG C; S3. the heating described in refers to and is heated to 130 ~ 160 DEG C; S5. the sintering described in, concrete grammar is: the vacuum of sintering furnace is elevated to 10 -2~ 10 -3pa, temperature rises to 1250 ~ 1350 DEG C gradually, sinters finished product of lowering the temperature to obtain after 2 ~ 3 hours.
5. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, is characterized in that, also add alloying element powder in S1., carries out premixed obtain mixed-powder with hydrogenation and dehydrogenization titanium valve, additive powder; Preferably, described alloying element powder is aluminium, Fan, Molybdenum, vanadium, tantalum, niobium, iron, manganese, chromium, cobalt, nickel, copper, silicon, tin and/or zr element powder.
6. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 5, is characterized in that, the addition of alloying element powder is 5 ~ 30% of mixed-powder gross weight.
7. the power injection molding of the low cost hydrogenation and dehydrogenization titanium valve according to any one of claim 1 ~ 6, is characterized in that, the particle diameter of hydrogenation and dehydrogenization titanium valve, additive powder and alloying element powder is all less than 45 microns.
8. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, is characterized in that, the addition of mixed-powder is 50 ~ 60% of mixed-powder and binding agent cumulative volume; The addition of binding agent is 40 ~ 50% of mixed-powder and binding agent cumulative volume; Preferably, described high polymer binder, containing the high density polyethylene (HDPE) accounting for high polymer binder gross weight 45 ~ 50%, the paraffin of 45 ~ 50% and the stearic acid of 2 ~ 5%.
9. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, is characterized in that, the injection moulding described in S3., applies ultrasonic signal when being shaped on mould; Preferably, the described concrete grammar applying ultrasonic signal on mould is: in the distance of mould gate 10 ~ 30mm, be provided with the transducer that 20 ~ 40kHz ultrasonic wave drives.
10. the power injection molding of low cost hydrogenation and dehydrogenization titanium valve according to claim 1, it is characterized in that, the solvent degreasing described in S4., the concrete grammar of thermal debinding are: green compact are dipped in hexane solution, are heated to 30 ~ 45 DEG C, be incubated 6 ~ 24 hours, carry out solvent degreasing; Then take out green compact, after drying, put into degreasing sintered stove, the temperature of degreasing sintered stove is slowly elevated to 400 ~ 600 DEG C, remove remaining binding agent by thermal debinding.
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