CN104687444A - Seamless high-density plain and looped pile one-piece pants and production method thereof - Google Patents
Seamless high-density plain and looped pile one-piece pants and production method thereof Download PDFInfo
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- CN104687444A CN104687444A CN201310661861.XA CN201310661861A CN104687444A CN 104687444 A CN104687444 A CN 104687444A CN 201310661861 A CN201310661861 A CN 201310661861A CN 104687444 A CN104687444 A CN 104687444A
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- crotch
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- trousers
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D1/00—Garments
- A41D1/06—Trousers
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/20—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
- D04B21/207—Wearing apparel or garment blanks
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- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a pair of seamless high-density plain and looped pile one-piece pants and a production method thereof. The seamless high-density plain and looped pile one-piece pants are provided with a seamless pant waist, a seamless three pants crotch, high-density plain and looped pile one-piece pant legs and pant leg bottoms, wherein the seamless pant waist is knitted by an underwear machine; the seamless three pants crotch is integrally knitted by a double-needle-bar Raschel warp knitting machine; the pant legs comprise single-layer double-side small tubular fabrics with high-density plain weaves on front surfaces and looped pile weaves on back surfaces; the pant leg bottoms are knitted by a silk stocking machine. The crotch part of the one-piece pants is free of any seam; the front surfaces of the legs are smooth and bright, and the back surfaces of the legs are warm and soft; the pants have double effects of attractive appearance and warm-keeping interior, so as to be suitable for external wearing.
Description
Technical field
The present invention relates to a kind of seamless highly dense plain weave looped pile one trousers and manufacture method thereof, particularly relate to a kind of integrated seamless three points of crotch and the highly dense plain weave in front, warming one trousers that the trouser legs of reverse side looped pile unite two into one and manufacture method thereof.
Background technology
The knitting panty hose produced at present both at home and abroad, is first woven by hosiery machine, and two stockings leg after braiding are spelled crotch and made or add crotch and make and form, therefore knitting socks crotch part all has one or more than one sewing line.Shortcoming is: (1) wears inharmonious, does not have the sensation of integration, wears when comparing tight-fitting clothes particularly outward, and the profile of sewing line will show especially out, extremely unbecoming; (2) the easy running of seam crossing, causes seam crossing cut; (3) for pursuing firmly, the weave of panty hose is overstocked, not only wears tight, uncomfortable, and very sultry; (4) technological process of production of panty hose is long, efficiency is low.
The knitting warming trousers produced both at home and abroad at present, its trouser legs portion has three classes usually: first kind trouser legs portion is low close plain weave, as woolen pants, rove cotton-padded trousers etc., owing to adopting textured yarn and utilizing low pin number plain weave machine to weave, so rough surface, very easily pilling when wearing, is not suitable for outer wearing; Equations of The Second Kind trouser legs portion is looped pile, plucking (suede), cropping (suede) etc., owing to being also employing textured yarn and utilizing low pin number plain weave machine weave or utilize pile knit machine to weave, so rough surface, very easily pilling when wearing, is therefore also not suitable for outer wearing; 3rd class trouser legs portion is double-deck, the i.e. highly dense plain weave machine braiding of outer employing, internal layer is then looped pile, plucking (suede), cropping (suede) etc., so superficies are fine and closely woven, level and smooth light, quality are soft, wear-resisting not easily pilling, therefore outer wearing is suitable for, but owing to have employed two-layer fabric, outer internal layer not docile, so not easily wear, leg is made to seem very unsightly too fat to move.
And along with the improvement of living condition, the requirement of people to clothing is also more and more higher.Many women liked to be beautiful while pursuing clothing wear merely in the past, more focus on outer wearing property comfortable and attractive in appearance, therefore, be badly in need of a kind of integrated, without conveniently the wearing off of the crotch of any seam and individual layer, warming but refuse too fat to move, show thin and show the trouser legs highest quality of Perfect Curve, indivisible one trousers fully, thus accomplish that overall panty hose is flawless, the more outstanding distinctive vigorous and graceful stature of women.
Summary of the invention
The object of the invention is to for the deficiencies in the prior art, the invention provides a kind of seamless highly dense plain weave looped pile one trousers and manufacture method thereof, object is to make one trousers remove the wormiam bone of crotch, make crotch completely seamless, and it is more pleasant that people is worn, fine and closely woven, the level and smooth light in its trouser legs surface, quality are soft, wear-resisting not easily pilling, can wear in addition, and these one trousers are individual layers, wear off conveniently, warming but refuse too fat to move, can reduce the Perfect Curve of women.Thus the invention provides a kind of comfortable and easy to wear and delicately generous one trousers.
The present invention solves the problems of the technologies described above adopted technical scheme:
A kind of seamless highly dense plain weave looped pile one trousers, be made up of the seamless waist of trousers, crotch, highly dense plain weave looped pile one trouser legs and the bottom of s trouser leg, wherein: described crotch is seamless three points of crotch, its integrated woven on double-needle bed raschel tricot machine forms, be divided into front pieces of cloth and rear fabric panel, both adopt parting combination technology seamlessly to couple together on parting binding site; Described trouser legs are highly dense plain weave looped pile one trouser legs, and it presents by front the woven that highly dense plain weave and reverse side present pile stitch two sides characteristic and forms.
The advantage of this technical scheme is seamless three points of crotch and highly dense plain weave looped pile one trouser legs to unite two into one, crotch is completely seamless, the level and smooth light in trouser legs front, reverse side are warming, comfortable and easy to wear warming, and these one trousers are had can be worn and warming premium properties attractive in appearance in addition.In addition, the trouser legs of these one trousers adopt two-sided woven, and comparatively docile when wearing, shows the Perfect Curve of leg fully.
Preferably, the woven forming described trouser legs is the little muslin tubing of single-layer double-side of the highly dense plain weave in front and reverse side pile stitch integrated woven.
Preferably, described little muslin tubing adopts the little circular machine knitting of two plane type plain weave looped pile of 12 road inlet wires.
Preferably, the cloth cover of described seamless three points of crotch is organized as three pin warp plain stitch, and this three pins warp plain stitch is the thick tissue utilizing jacquard needle migration technology to thicken whole piece three points of trousers cloth covers formation.
Preferably, the described waist of trousers false rib construction of 1*1 of eight road inlet wire inner wear machine braidings is formed.
Preferably, the described bottom of s trouser leg false rib construction of 1*1 of four road inlet wire silk stocking machine braidings is formed.
A manufacture method for seamless highly dense plain weave looped pile one trousers, comprises the following steps: weave the seamless waist of trousers with eight road inlet wire inner wear machines, with the seamless three points of crotch of double-needle bed raschel tricot machine integrated woven, with the four road inlet wire silk stocking machine braiding bottom of s trouser legs; With the little muslin tubing of the little circular machine knitting of two plane type plain weave looped pile, then by the length of trouser legs, little muslin tubing is cut into two trouser legs, then the leg splicing seams suitable for reading and seamless three points of crotch of two trouser legs is got up, finally the seamless waist of trousers is sewn on seamless three points of crotch tops, the bottom of s trouser leg is sewn on trouser legs end opening; Through dyeing, put the sizing of leg shape stereotype plate, complete described seamless highly dense plain weave looped pile one trousers.
Preferably, weave seamless three points of crotch to comprise the following steps:
1) arrange the elementary organization of tricot machine Jacquard sley bar, the pad yarn number of front needle-bar Jacquard sley bar is 10-11/12-11//(21), and the pad yarn number of rear needle-bar Jacquard sley bar is 11-12/11-10//(22);
2) in elementary organization's braiding process, control jacquard needle skew when being woven into even number line and cause the coil of this even number line reach three pins than coil multispan needle gage of first line thus knit out three pin warp plain stitch;
3) when weaving parting bonding station, the concrete pin position of parting bonding station controls the skew of the front and back jacquard needle of this position simultaneously to realize point stitch bond of front pieces of cloth and rear fabric panel;
4) when weaving the waist abdomen crotch bottom position of seamless three points of crotch, point stitch bond of pieces of cloth and rear fabric panel before utilizing the skew of jacquard needle to realize.
Preferably, comprise the following steps when weaving trouser legs: on the bottom cylinder of the little circular knitting machine of two plane type plain weave looped pile, arrange knitting needle by the mode of the 12 pin knitting needles in pin knitting needle interval; One, three, five, seven, nine, 11 road triangles install one, two runways of disjunctor is all stitch cam; Two, six, ten road triangles install a runway tuck cam, the two runway flotation line triangles of disjunctor; Four, eight, 12 road triangles install a runway flotation line triangle, the two runway tuck cams of disjunctor; One, 1, the 2 pin knitting needles that three, five, seven, nine, 11 tunnels are whole rise pin lopping respectively through one, two runway stitch cams, have woven plain weave; Two, when four, six, eight, ten, ten No. two knitting needles are raised to tuck height and pad yarn, yarn is hung up by upper faller gill, makes can not form tuck during two, four, six, eight, ten, ten No. two knitting needle kinking, thus forms plain weave in the front of little muslin tubing; During loopy yarn pad yarn, the plain weave coil on knitting needle does not move back circle, and knitting needle declines, and loopy yarn starts kinking, and released by upper faller gill and hang up, knitting needle continues to drop to the most deeply, and upper faller gill pushes away to the greatest extent, thus plush yarn forms looped pile at little cylinder reverse of the cloth.
Seamless highly dense plain weave looped pile one trousers of the present invention and manufacture method thereof compared with prior art, have following characteristics and advantage:
(1) seamless three points of crotch are shaping by double-needle bed raschel tricot machine integrated woven, without any seam on three points of crotch, meet attractive in appearance, generous esthetic requirement;
(2) have employed the parting joining technique of jacquard needle skew, three points of trousers without any seam, thus avoid the defect of the shaping panty hose seam crossing of traditional non-integral cut because of running, thus further increase the wear of panty hose;
(3) have employed and more thicken three close pin warp plain stitch relative to cloth cover Liang Zhen warp plain stitch, there is good warming effect;
(4) the pin number needed for three points of crotch can manufacture many pairs of three points of crotch on a tricot machine simultaneously, and production technology is simple, and efficiency is high;
(5) highly dense plain weave looped pile one trouser legs have employed the woven presenting dual aspect nature, and namely front is that highly dense plain weave is smoothly bright, and reverse side is that pile stitch is comfortable warming, and comparatively docile when wearing, can show the Perfect Curve of leg fully.
The advantage of this technical scheme is that the level and smooth light in one trouser legs front, reverse side are warming, and these one trousers are had can be worn and warming premium properties attractive in appearance in addition.In addition, the trouser legs of these one trousers adopt two-sided woven, and comparatively docile when wearing, shows the Perfect Curve of leg fully.
Accompanying drawing explanation
Fig. 1: the floor map being seamless highly dense plain weave looped pile one trousers of the present invention.
Fig. 2: the waist of trousers and the bottom of s trouser leg fabric tissue schematic diagram that are the present invention's one trousers.
Fig. 3: be the 1st, 3,5, No. 7 knitting needle braiding schematic diagrames of the waist of trousers of the present invention's one trousers, the 1st, No. 3 knitting needle braiding schematic diagrames of the bottom of s trouser leg.
Fig. 4: be the 2nd, 4,6, No. 8 knitting needle braiding schematic diagrames of the waist of trousers of the present invention's one trousers, the 2nd, No. 4 knitting needle braiding schematic diagrames of the bottom of s trouser leg.
Fig. 5: be the little muslin tubing tiling floor map that the trouser legs of the present invention's one trousers use.
Fig. 6: the front plain weave pattern schematic diagram being the trouser legs of the present invention's one trousers.
Fig. 7: be that schematic diagram organized by the reverse side knop cloth of trouser legs of the present invention's one trousers.
Fig. 8: be the knitting needle of the little circular knitting machine of two plane type plain weave looped pile that the trouser legs weaving the present invention's one trousers use and upper faller gill schematic diagram.
Fig. 9: the bottom cylinder and upper dials, knitting needle and the upper faller gill cooperation braiding generalized section that are the little circular knitting machine of two plane type plain weave looped pile that the trouser legs weaving the present invention's one trousers use.
Figure 10: be facing and schematic top plan view of the bottom cylinder of the little circular knitting machine of two plane type plain weave looped pile that uses of the trouser legs of braiding the present invention one trousers and upper dials relative configuration.
Figure 11: trouser legs part braiding front plain cloth first and third, five, seven, nine, the 11 road bottom cylinder axonometric projection and the knitting needle track schematic diagram that are the present invention's one trousers.
Figure 12: trouser legs part braiding reverse side knop cloth second, six, the ten road bottom cylinder axonometric projection and the knitting needle track schematic diagram that are the present invention's one trousers.
Figure 13: trouser legs part braiding reverse side knop cloth the 4th, eight, the 12 road bottom cylinder axonometric projection and the knitting needle track schematic diagram that are the present invention's one trousers.
Figure 14: be the present invention's one trousers trouser legs part braiding reverse side knop cloth on dials axonometric projection and upper faller gill Cam Track schematic diagram.
Figure 15: be the present invention's one trousers trouser legs part braiding reverse side knop cloth second, six, ten tunnel on faller gill and knitting needle coordinate braiding looped pile to launch schematic diagram.
Figure 16: be the trouser legs part braiding reverse side knop cloth the 4th of the present invention's one trousers, eight, faller gill and knitting needle coordinate braiding looped pile to launch schematic diagram on 12 tunnels.
Figure 17, Figure 18, Figure 19: be that the trouser legs part braiding reverse side knop cloth of the present invention's one trousers becomes looped pile process schematic.
Figure 20: the front and back pieces of cloth tiling plane key diagram being three points of crotch of the present invention, that is: from the tiling effects figure that parting bonding station on the left of three points of crotch is cut off.
Figure 21: be the double rib warp loom cross section needle-bar that uses of three points of crotch of the present invention and sley bar key diagram.
Figure 22: be three points of crotch of the present invention use front needle-bar Jacquard sley bar G1, G2 of machine to weave basic fabrics tissue, the schematic diagram of Ji Liang pin warp plain stitch.
Figure 23: be front needle-bar Jacquard sley bar G1, G2 on the basis that Figure 22 basic fabrics organizes when weaving even number line overall jacquard needle there is skew and form tissue across lopping on a pin pin position, the i.e. schematic diagram of three pin warp plain stitch.
Figure 24: be three points of crotch of the present invention use rear needle-bar Jacquard sley bar G3, G4 of machine to weave basic fabrics tissue, the schematic diagram of Ji Liang pin warp plain stitch.
Figure 25: be rear needle-bar Jacquard sley bar G3, G4 on the basis that Figure 11 basic fabrics organizes when weaving even number line overall jacquard needle there is skew and form tissue across lopping on a pin pin position, the i.e. schematic diagram of three pin warp plain stitch.
Figure 26: the key diagram being the edge point stitch bond knitting skill of pieces of cloth and rear fabric panel before three points of crotch of the present invention.
Figure 27: be the key diagram that the jacquard needle realization front and back pieces of cloth of front needle-bar Jacquard sley bar G1, G2 connect.
Figure 28: be the key diagram that the jacquard needle realization front and back pieces of cloth of rear needle-bar Jacquard sley bar G3, G4 connect.
Figure 29: the facade key diagram being the three points of crotch weaving out according to weaving method of the present invention.
Detailed description of the invention
In order to be described in more detail the present invention, be described with reference to the accompanying drawings.As shown in Figure 1, seamless highly dense plain weave looped pile one trousers of the present invention are made up of waist of trousers y, crotch d, trouser legs t and bottom of s trouser leg j.
Bottom of s trouser leg j four road inlet wire silk stocking machine braidings, waist of trousers y eight road inlet wire inner wear machine braidings, all adopt the false rib construction of 1*1 to weave double-deck tying.The false rib construction schematic diagram of 1*1 as shown in Figure 2, first and third, (five, seven) road 1,3,5 ... the lopping of odd number pin, 2,4,6 ... even number pin unlooped forms flotation line; The second, four, whole pin lopping on (six, eight) road; Then such braiding is repeated.
Realize such tissue, as shown in Figure 3, by 1,3,5 ... odd number pattern bit 1 tooth removes tooth, by 2,4,6 ... even number pattern bit 1 tooth stays tooth, by host computer programme-control, needle selecting knife 1 is squeezed into work, and needle selecting knife 2 is deactivated.On the one hand, because 2,4,6 ... even number pattern bit 1 tooth stays tooth, so when needle selecting knife 1 squeezes into work, needle selecting knife 1 is compressed into pattern bit 1 tooth and is not worked, and, and can not rise in needle selecting cam face under needle selecting cam in the past, 2,4,6 ... knitting needle would not be raised, at this moment tuck cam is also deactivated, and 2,4,6 ... knitting needle can not raise and eat yarn, thus form flotation line at needle back.On the other hand, because 1,3,5 ... odd number pattern bit 1 tooth removes tooth, so when needle selecting knife 1 squeezes into work, needle selecting knife 1 can not be compressed into pattern bit, such 1,3,5 ... odd number pattern bit can rise in needle selecting cam face, thus 1,3,5 ... knitting needle rise is moved back circle and is eaten yarn, has woven the first via.Three, the knitting principle on (five, seven) road is identical therewith.
Again as shown in Figure 4, jacquard systems is all deactivated, and needle clearing cam enters work, circle is moved back in whole knitting needle rising and eats yarn, woven the second tunnel.Four, the knitting principle on (six, eight) road is identical therewith.By above cooperation braiding, complete the present invention's one bottom of s trouser leg j of trousers, the braiding of waist of trousers y.
The crotch d of the present invention's one trousers is made up of three points of crotch, and it adopts double-needle bed raschel tricot machine M to weave.Figure 20 is the tiling figure that the present invention's three points of crotch are cut off from left side.Three points of crotch are divided into front pieces of cloth F and rear fabric panel B on the whole, are structurally made up of waist abdomen crotch D and leg T; The parting bonding station 1 of this front pieces of cloth F and rear fabric panel B on the right side of three points of crotch and the parting bonding station 2 on the left of three points of crotch couple together.The leg T of three points of crotch is made up of pieces of cloth F2 and right leg rear fabric panel B2 before pieces of cloth F1 before left leg and left leg rear fabric panel B1, right leg, before left leg, pieces of cloth F1 and left leg rear fabric panel B1 couples together at parting bonding station 3 place to form and is positioned at the tubular fabric of leg T, i.e. the left leg cylinder of Figure 29; Before right leg, pieces of cloth F2 and right leg rear fabric panel B2 couples together at parting bonding station 4 place to form and is positioned at the tubular fabric of leg T, i.e. the right leg cylinder of Figure 29.
Left leg cylinder is made up of pieces of cloth F1 before left leg and left leg rear fabric panel B1, and left leg cylinder on the right side of it, parting bonding station 3 and left side parting bonding station 2 couples together; Right leg cylinder is made up of pieces of cloth F2 before right leg and right leg rear fabric panel B2, right leg cylinder parting bonding station 4 and on the right side of it, parting bonding station 1 coupling together on the left of it.
And when being woven into waist abdomen crotch D, can be considered that the tubular fabric of two legs is combined into the tubular fabric of a waist abdomen crotch, therefore it need not continue a point stitch bond braiding in parting the bonding station 3 and 4 pin position of centre again from waist abdomen crotch bottom position 6, and only need continue the braiding making point stitch bond on edge parting bonding station 1 and 2.That is the front pieces of cloth of waist abdomen crotch are made up of F1 and F2 being positioned at D position, and rear fabric panel is made up of B1 and B2 being positioned at D position, and as Figure 29, the right side edge position of this tubular fabric D is 1, and left side edge position is 2.
Figure 21 is the cross-sectional view of the double-needle bed raschel tricot machine M that braiding three points of crotch use, and it has the needle-bar that namely front needle-bar FN(weaves front pieces of cloth F) and rear needle-bar BN(namely weave the needle-bar of rear fabric panel B).
G1, G2 are combined into a Ai Zhou (Piezo) the Jacquard yarn guiding chase comb of the front needle-bar of a full plane No., and namely G1 is the Jacquard sley bar of one and half plane No., and G2 is the Jacquard sley bar of one and half plane No.;
G3, G4 are combined into a Ai Zhou (Piezo) the Jacquard yarn guiding chase comb of the rear needle-bar of a full plane No., and namely G3 is the Jacquard sley bar of one and half plane No., and G4 is the Jacquard sley bar of one and half plane No..
Each root jacquard needle on Jacquard sley bar all can artificially be controlled separately by machine technology, each root jacquard needle all can and only can offset a pin.The angle views of needle-bar before machine, front needle-bar jacquard needle can to left avertence one pin, and rear needle-bar jacquard needle can to right avertence one pin.
A Ai Zhou (Piezo) Jacquard sley bar G1, G2 and G3 of forward and backward needle-bar, G4 can again can in rear needle-bar lopping in front needle-bar lopping.
GB1 is the ground comb yarn guiding chase comb of front needle-bar, and GB2 is the ground comb yarn guiding chase comb of rear needle-bar, and ground comb sley bar is the sley bar of a full plane No., and its sley point is fixed and can not offset, and can only control overall pad yarn athletic performance according to pad yarn number.Front needle-bar ground sley bar GB1 only forms coil in front needle-bar, and rear needle-bar ground sley bar GB2 only forms coil in rear needle-bar.
S is the yarn by each yarn guiding chase comb sley point, the present invention use completely wear to yarn mode, namely often all have an independently one thread to pass every root sley point of yarn guiding chase comb.
Pieces of cloth F before front needle-bar braiding, rear needle-bar braiding pieces of cloth B, its parting bonding station 1,2,3,4 all forms coil by the jacquard needle skew of this position at forward and backward needle-bar to realize, and do not have yarn to be connected with the pin position outside cylinder, thus the tubular fabric that realization need not manually be sewed up.And all form by needle-bar before and after in setting pin number the front and back pieces of cloth that coil realizes waist abdomen crotch bottom position 6 and be connected, realize closing of crotch bottom and need not sew up the front and back pieces of cloth of artificial sewing.
Can set and change the fabric width pin number of the present invention's three points of crotch in the present invention according to actual needs.Such as, suppose that before and after machine, needle-bar has 2000 pins, and design front pieces of cloth F need 250 pins, rear fabric panel B needs three points of crotch of 250 pins, namely before and after it, pieces of cloth need 500 pins altogether, so this type once can weave 4 pairs of one-time formed three points of crotch, namely produces 4 pairs of three points of crotch as shown in figure 20.
First weaving method used to the present invention's three points of crotch makes summary, as described in Figure 22, Figure 24:
We will carry out the setting of elementary organization's braiding to the Jacquard sley bar of used tricot machine, warp knitting is determine with pad yarn number, and the pad yarn number of front needle-bar Jacquard sley bar is: 10-11/12-11//(21); The pad yarn number of rear needle-bar Jacquard sley bar is: 11-12/11-10//(22), namely, when not controlling and changing the skew of any jacquard needle on Jacquard sley bar, this Jacquard sley bar all will carry out the motion of needle back traversing pad yarn lopping before pin according to the above-mentioned pad yarn number set.
When weaving according to above-mentioned elementary organization, as yarn 21-1 and yarn 22-1 forms identical fabric tissue, yarn 21-1 on front needle-bar Jacquard sley bar forms a coil when this sley bar puts front needle-bar FN, then pendulum is to unlooped during rear needle-bar BN, lopping on a pin of left neighbour when swinging back front needle-bar FN again, knit out like this be Liang Zhen warp plain stitch in WARP-KNITTING tissue and braiding formation two pin that moves in circles through plain cloth face.Yarn 22-1 on rear needle-bar Jacquard sley bar unlooped when first sley bar puts front needle-bar FN, coil is formed when swinging back rear needle-bar BN, pendulum is to unlooped during front needle-bar FN again, and lopping on the pin position of right neighbour when returning rear needle-bar BN, knits out the fabric tissue identical with 21-1 so equally.Figure 11 is the fabric tissue of needle-bar after the angle of front needle-bar represents, so present illusion effect conversely.
For realizing the thicker cloth cover fabric wanted required for the present invention, we utilize the migration technology of jacquard needle on Jacquard sley bar to realize the braiding of thick tissue, as shown in Figure 23, Figure 25, it organizes S1 and S2 to cause the coil of this even number line to reach three pins than coil multispan needle gage of first line by the skew of the control jacquard needle when weaving even number line, namely knits out three pin warp plain stitch in WARP-KNITTING tissue.This tissue is thicker than Liang Zhen warp plain stitch 21,22 more closely knit.Yarn S1-1 on front needle-bar Jacquard sley bar is identical with 21-1 when braiding first line, then it is still the same with 21-1 when this sley bar puts rear needle-bar BN, when getting back to front needle-bar FN owing to offseting a pin again on pin position originally, so again across lopping on the pin position of a pin, finally pendulum is to identical with 21-1 during rear needle-bar BN, therefore the fabric S1-1 knit out is longer than the underlap of 21-1 and many one, so fabric is thicker close.In like manner, the yarn S2-1 on rear needle-bar Jacquard sley bar also offsets a pin lopping again, so knit out the fabric of three pin warp plain stitch equally when weaving even number line on script 22-1 pin position.And be the cloth cover fabric making whole piece three points of crotch all knit out thicker, weave so all there is skew to realize three pins from the waist abdomen crotch bottom position of three points of crotch in time having woven the jacquard needle all Jacquard sley bars of control in braiding even number line through flat technology.This three pin warp plain stitch fabrics across three needle knittings, thicker than Liang Zhen warp plain stitch close, more firm, the warming three points of crotch of thicker individual layer being more suitable for spring cool, dress in season on cool autumn days can be knit out with the use of thicker yarn.
In sum, the present invention's three points of crotch weave the elementary organization of forward and backward pieces of cloth F and B fabric by Jacquard sley bar G1, G2, G3, G4, and (front needle-bar is as Figure 22, rear needle-bar is as Figure 24), and three points of crotch cloth covers of thicker three pin warp plain stitch (, as Figure 23, rear needle-bar is as Figure 25 for front needle-bar) are woven into by jacquard needle migration technology.Namely pieces of cloth F before needle-bar forms a piece before, rear needle-bar forms one piece of rear fabric panel B, for realizing knitting out tubular fabric simultaneously, just the knitting process of point stitch bond must be carried out to front and back pieces of cloth by two pieces of pieces of cloth are made into tubular fabric in front and back parting bonding station 1,2,3,4 yarn that utilizes the migration technology of jacquard needle to control this position.
The weave effect of these three points of crotch as shown in figure 29, is make according to people's lower part of the body leg shape, so have the tubular fabric in two legs portion and one to be positioned at the waist abdomen crotch tubular fabric of buttocks.
The present invention's three points of crotch trousers from the bottom to top, are namely taken up one's knitting by the waist abdomen crotch bottom position of crotch, terminate until woven crotch tubular fabric.
The weaving method of three points of crotch of the present invention comprises the following steps:
First: whether each braiding line of each the root pin in a Ai Zhou (Piezo) the Jacquard sley bar that the present invention's three points of crotch adopt can be controlled separately to offset, and its offset distance is a needle gage.
When there is not skew in jacquard needle, Jacquard sley bar G1, G2 and G3, G4 will still press its basic weave Ji Liang pin warp plain stitch, and (front needle-bar is as 21, rear needle-bar is as 22) weave, as needle-bar before the yarn 21-1(in Figure 22), the yarn 22-1 in Figure 24.But as previously mentioned, the present invention's three points of crotch need braiding than two pins on request through flat thicker close fabric tissue, so utilize all jacquard needles of the migration technology of jacquard needle when two pins are woven into even number line on the basis of flat elementary organization on Jacquard sley bar all to offset a pin lopping and form the fabric of braiding three pin warp plain stitch (front needle-bar is as Figure 23, rear needle-bar is as Figure 25), so in fact three pin warp plain stitch is exactly the cloth cover fabric tissue of the present invention's three points of trousers.
Second, the braiding of the front and back pieces of cloth stitching of the bottom position 6 of waist abdomen crotch, be specially: front needle-bar Jacquard yarn guiding chase comb G1, skew is there is not and forms due coil in G2 when front needle-bar FN weaves first row, then there is skew formation coil when current needle-bar Jacquard sley bar puts rear needle-bar BN, there is skew when returning front needle-bar FN to cause forming a coil on the pin position of multispan one pin, there is not skew when arriving rear needle-bar BN again and do not form coil, so just complete a braiding circulation, and before achieving, rear fabric panel has yarn to be connected, see yarn 6F1 in Figure 27.
Rear needle-bar Jacquard yarn guiding chase comb G3, G4 also do corresponding offset movement, skew is there is and causes this yarn to form coil at front pieces of cloth F in this sley bar when putting front needle-bar FN, do not occur when then swinging back rear needle-bar BN to offset the intrinsic coil of formation one, there is not skew when arriving front needle-bar FN again and do not form coil, there is skew when finally swinging back rear needle-bar BN on the pin position of multispan one pin, form coil and complete a braiding circulation, see yarn 7B1 in Figure 28.
Utilize this technology set according to three points of crotch actual design pin numbers and pin position and control the skew of its jacquard needle, the front and back pieces of cloth that just can realize the bottom position 6 of waist abdomen crotch are sewed up.At the bottom position 6 of waist abdomen crotch, namely two leg cylinders need to the centre position of buttocks the connection setting some pins to weave front and back pieces of cloth, open the situation of crotch to prevent three points of crotch.
3rd, between two legs of front and back pieces of cloth leg T and point stitch bond of the parting bonding station 1,2,3,4 of waist abdomen crotch D to form the tubular fabric of two legs and to be positioned at the braiding of a tubular fabric of waist abdomen crotch of buttocks.
Before and after pieces of cloth legs T two legs between and the braiding of parting bonding station 1,2,3,4 of waist abdomen crotch D, be specially: these parting bonding stations 1,2,3,4 are the parting bonding station of front and back pieces of cloth F, B, F1, B1, F2, B2, realized by parting joining technique and knit out the tubular fabric be separated with side yarn, namely forming independently tubular fabric.Such as the present invention three points of crotch leg T are tubular fabrics of two independent separate, and two tubular fabrics merge into a large tubular fabric when being woven into waist abdomen crotch D, so parting bonding station 3,4 stops the braiding of front and back pieces of cloth point stitch bond when being woven into the bottom position 6 of waist abdomen crotch, and parting bonding station 1,2 is until till having woven from the waist abdomen crotch bottom position of three points of crotch.
This parting joining technique is realized by the skew controlling the jacquard needle of this particular location, and specific implementation is as follows.For a tubular fabric (other tubular fabric weaves in like manner), needing the marginal position realizing tubular fabric, front and back pieces of cloth must engage and be separated with the yarn outside the cylinder of side, otherwise the cylinder formed has residual yarn connection, cause the imperfect even damaged of tubular fabric.The concrete pin position of this marginal position need the skew of the front and back jacquard needle simultaneously controlling this position could realize point stitch bond of front and back pieces of cloth.As shown in figure 26, first, at the right marginal position of tubular fabric, this position jacquard needle of the Jacquard sley bar G2 of front needle-bar occurs when front needle-bar weaves first coil to offset and causes the pin position of the coil of this formation originally or not coil, then when this sley bar swings to rear needle-bar there is skew and form a coil at rear needle-bar in this jacquard needle, there is skew when swinging back front needle-bar again to cause the pin position across a pin forms coil, finally pendulum does not still form coil by the way to get there of elementary organization, as yarn 5F1 to not offseting during rear needle-bar; This position jacquard needle of the Jacquard sley bar G4 of rear needle-bar does not offset when front needle-bar weaves first coil and does not still form coil by the way to get there of elementary organization, then when this sley bar swings to rear needle-bar, this jacquard needle does not offset and still forms a coil by the way to get there of elementary organization, pendulum forms to there is skew during front needle-bar the coil being positioned at front needle-bar again, there is skew when finally putting needle-bar after the meeting to cause the pin position of the coil of this formation originally or not coil, as yarn 5B1.The front and back pieces of cloth so just achieving this pin position are connected and are separated with the yarn outside the cylinder of side, namely complete point stitch bond on the right of cylinder, and form basic consistent with the cloth covering weave effect of this position tissue.In like manner, also point stitch bond of pieces of cloth before and after realizing is needed on the left side of tubular fabric, this position jacquard needle of front needle-bar Jacquard sley bar G1 does not offset when braiding first line and still forms a coil by former elementary organization way to get there, when G1 puts rear needle-bar, this jacquard needle does not occur to offset and does not form coil, skew occurs when swinging back front needle-bar again causes coil originally not formed, finally to there is skew formation coil in pendulum during rear needle-bar, see yarn 5F2; Skew formation coil is there is in this position jacquard needle of rear needle-bar Jacquard sley bar G3 at front needle-bar, when swinging back rear needle-bar, skew occurring causes original coil not formed, pendulum does not still form coil by former elementary organization weave to there is not skew during front needle-bar again, when finally swinging back rear needle-bar, skew occurring causes this yarn forming coil across on the pin position of a pin, sees yarn 5B2.All tubular fabrics all carry out braiding according to actual design height by well-behaved stitch bond technology circulation and realize.
The application of all not mentioned comb sley bar of the ground to machine (front needle-bar GB1 and rear needle-bar GB2) in above-mentioned weaving method, because the braiding of the present invention's three points of crotch can only utilize the Jacquard sley bar of front and back needle-bar to complete when not making land used comb sley bar.Certainly in order to increase firmness and the thickness of three points of crotch, we also can answer land used to comb sley bar, but ground comb sley bar can only use pillar stitch in WARP-KNITTING tissue or inlaid thread tissue.
Needed for three points of crotch actual design sizes, in conjunction with factors such as yarn actual (real) thickness, tension force, the one-body molded three points of crotch of joint thread not having the SEWING SEQUENCE of traditional crotch and cause can be woven by method of the present invention.
The trouser legs t of one trousers of the present invention adopts the little muslin tubing that front presents highly dense plain weave, reverse side presents pile stitch to form.Be illustrated in figure 5 the schematic diagram of little muslin tubing of front plain weave, reverse side looped pile.Fig. 6, Figure 7 shows that the front plain weave of little muslin tubing, reverse side knop cloth organizes schematic diagram.
The little muslin tubing of front plain weave, reverse side looped pile adopts two-sided little circular machine knitting.The little muslin tubing that front presents highly dense plain weave in order to weave, reverse side presents pile stitch, needs the upper dials of two-sided little circular knitting machine to transform, and forms the little circular knitting machine of two plane type plain weave looped pile of 12 road inlet wires.As shown in Figure 8, upper dials uses the upper faller gill of a runway, and bottom cylinder uses 1 pin knitting needle and the 2 pin knitting needles of two runways.Figure 9 shows that on the little circular knitting machine of two plane type plain weave looped pile, dials and bottom cylinder, upper faller gill and knitting needle coordinate braiding generalized section; Figure 10 shows that front view and the top view of dials and bottom cylinder relative configuration on the little circular knitting machine of two plane type plain weave looped pile, it is configured to bottom cylinder and adopts more than highly dense needle gage 40 pin, and in correspondence, dials adopts more than needle gage 20 pin.The thickness of upper faller gill main body is 0.2mm, and the front end of upper faller gill is for hanging looped pile.Because the needle gage of bottom cylinder knitting needle adopts highly dense, needle gage is more than 40 pins, and during extension looped pile, upper faller gill very easily encounters bottom cylinder knitting needle.In order to avoid occurring that upper faller gill encounters the phenomenon of bottom cylinder knitting needle, the nose thickness of upper faller gill must be thinning.That is, the thickness of upper faller gill front end is thinner relative to upper faller gill main body.Also will ensure the hardness of faller gill front end simultaneously, adopt extrusion process technology for this reason on making during faller gill, be 0.12mm by upper faller gill nose thickness extruding.
As shown in Figure 11, Figure 12, Figure 13, arrange knitting needle by the mode of the 12 pin knitting needles in pin knitting needle interval and be contained on bottom cylinder; One, three, five, seven, nine, 11 road triangles install one, two runways of disjunctor is all stitch cam; Two, six, ten road triangles install a runway tuck cam, the two runway flotation line triangles of disjunctor; Four, eight, 12 road triangles install a runway flotation line triangle, the two runway tuck cams of disjunctor.Figure 14 shows that dials axonometric projection and upper faller gill Cam Track schematic diagram.
As shown in figure 11,1, the 2 pin knitting needles that one, three, five, seven, nine, 11 tunnels are whole all rise pin lopping respectively through one, two runway stitch cams, so woven plain weave; As shown in Figure 12 and Figure 13, although two, four, six, eight, ten, ten No. two knitting needles are raised to tuck height, but because as shown in Figure 15, Figure 16, two, during four, six, eight, ten, 12 road pad yarn, yarn is hung up by upper faller gill, make can not form tuck during two, four, six, eight, ten, ten No. two knitting needle kinking, thus one, three, five, seven, nine, Shi Yilu still keeps being plain weave, will be shown as plain weave as shown in Figure 6 like this at the face weave of little muslin tubing.
As shown in Figure 15, Figure 16, Figure 17, loopy yarn pad yarn, the plain weave coil on knitting needle does not move back circle; As shown in figure 18, knitting needle declines, and loopy yarn starts kinking, is released hang up by upper faller gill; As shown in figure 19, knitting needle continues to drop to the most deeply, and upper faller gill pushes away to the greatest extent, thus makes loopy yarn form long bank (i.e. looped pile); So little cylinder reverse of the cloth tissue is shown as pile stitch as shown in Figure 7.By above cooperation braiding, complete the little muslin tubing as shown in Figure 5 required for the present invention's one trousers trouser legs t.
Then by the length of trouser legs t, little muslin tubing is cut into several trouser legs t, then the leg T splicing seams of the suitable for reading of two trouser legs t with crotch d is got up, finally seamless waist of trousers y is sewn on the top of crotch d, bottom of s trouser leg j is sewn on trouser legs t end opening; Through dyeing, put the sizing of leg shape stereotype plate, complete the seamless highly dense plain weave looped pile one trousers of described one.
Description of reference numerals list
F: front pieces of cloth;
B: rear fabric panel;
1: the anter formed by the jacquard needle of this position of G2, G4 and the connecting line of rear panel, be positioned at leg outer side position, the right side parting bonding station of two pieces of pieces of cloth namely;
2: the anter formed by the jacquard needle of this position of G1, G3 and the connecting line of rear panel, be positioned at leg outer side position, the left side parting bonding station of two pieces of pieces of cloth namely;
3: the anter formed by the jacquard needle of this position of G2, G4 and the connecting line of rear panel, be positioned at left inboard leg position;
4: the anter formed by the jacquard needle of this position of G1, G3 and the connecting line of rear panel, be positioned at right inboard leg position;
6: pieces of cloth connection bit before and after the waist abdomen crotch bottom being positioned at buttocks;
F1: the front pieces of cloth of left leg;
F2: the front pieces of cloth of right leg;
B2: the rear fabric panel of right leg;
B1: the rear fabric panel of left leg;
T: leg;
D: waist abdomen crotch;
21: two pins of front needle-bar Jacquard sley bar G1, G2 braiding are through flat basic organizational structure;
21-1: two pins that front needle-bar Jacquard sley bar G1, G2 weave are through the yarn of flat elementary organization;
22: two pins of rear needle-bar Jacquard sley bar G3, G4 braiding are through flat basic organizational structure;
22-1: two pins that rear needle-bar Jacquard sley bar G3, G4 weave are through the yarn of flat elementary organization;
S1: three pins of front needle-bar Jacquard sley bar G1, G2 braiding are through flat basic organizational structure;
S1-1: three pins that front needle-bar Jacquard sley bar G1, G2 weave are through the yarn of flat elementary organization;
S2: three pins of rear needle-bar Jacquard sley bar G3, G4 braiding are through flat basic organizational structure;
S2-1: three pins that rear needle-bar Jacquard sley bar G3, G4 weave are through the yarn of flat elementary organization;
5F1: on the right side of tubular fabric, parting bonding station is positioned at the jacquard needle weaving method of front needle-bar Jacquard sley bar G2;
5B1: on the right side of tubular fabric, parting bonding station is positioned at the jacquard needle weaving method of rear needle-bar Jacquard sley bar G4;
5F2: on the left of tubular fabric, parting bonding station is positioned at the jacquard needle weaving method of front needle-bar Jacquard sley bar G1;
5B2: on the left of tubular fabric, parting bonding station is positioned at the jacquard needle weaving method of rear needle-bar Jacquard sley bar G3;
6F1: front needle-bar Jacquard sley bar G1, G2 are not only at the weaving method that front needle-bar weaves three pin warp plain stitch but also connects at the front and back pieces of cloth of rear needle-bar lopping.
7B1: rear needle-bar Jacquard sley bar G3, G4 are not only at the weaving method that rear needle-bar weaves three pin warp plain stitch but also connects at the front and back pieces of cloth of front needle-bar lopping.
FN: front needle-bar and knitting needle;
BN: rear needle-bar and knitting needle;
M: two-needle bar band Jacquard sley bar raschel machine device;
GB1: front needle-bar ground comb sley bar;
G1: the first half plane No. Jacquard sley bar in a front needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G2: second half plane No. Jacquard sley bar in a front needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G3: the first half plane No. Jacquard sley bar in a rear needle-bar Ai Zhou (Piezo) Jacquard sley bar;
G4: second half plane No. Jacquard sley bar in a rear needle-bar Ai Zhou (Piezo) Jacquard sley bar;
GB2: rear needle-bar ground comb sley bar;
S: yarn.
Claims (9)
1. seamless highly dense plain weave looped pile one trousers, are made up of the seamless waist of trousers (y), crotch (d), trouser legs (t) and the bottom of s trouser leg (j); It is characterized in that: described crotch (t) is seamless three points of crotch (X), its integrated woven on double-needle bed raschel tricot machine forms, be divided into front pieces of cloth (F) and rear fabric panel (B), both seamlessly couple together at the upper parting combination technology that adopts of parting binding site (1,2,3,4); Described trouser legs (t) are highly dense plain weave looped pile one trouser legs, and it presents by front the woven that highly dense plain weave and reverse side present pile stitch two sides characteristic and forms.
2. seamless highly dense plain weave looped pile one trousers as claimed in claim 1, is characterized in that: the woven forming described trouser legs (t) is the little muslin tubing of single-layer double-side of the highly dense plain weave in front and reverse side pile stitch integrated woven.
3. seamless highly dense plain weave looped pile one trousers as claimed in claim 2, is characterized in that: described little muslin tubing adopts the little circular machine knitting of two plane type plain weave looped pile of 12 road inlet wires.
4. seamless highly dense plain weave looped pile one trousers as claimed in claim 1, it is characterized in that: the cloth cover of described seamless three points of crotch (X) is organized as three pin warp plain stitch, this three pins warp plain stitch is the thick tissue utilizing jacquard needle migration technology to thicken whole piece three points of crotch cloth covers formation.
5. seamless highly dense plain weave looped pile one trousers as claimed in claim 1, is characterized in that: the described waist of trousers (y) the false rib construction of 1*1 of eight road inlet wire inner wear machine braidings is formed.
6. seamless highly dense plain weave looped pile one trousers as claimed in claim 1, is characterized in that: the described bottom of s trouser leg (j) the false rib construction of 1*1 of four road inlet wire silk stocking machine braidings is formed.
7. the manufacture method of seamless highly dense plain weave looped pile one trousers as claimed in claim 1, it is characterized in that: weave the seamless waist of trousers (y) with eight road inlet wire inner wear machines, with the seamless three points of crotch (X) of double-needle bed raschel tricot machine integrated woven, with the four roads inlet wire silk stocking machine braiding bottom of s trouser leg (j); With the little muslin tubing of the little circular machine knitting of two plane type plain weave looped pile, then by the length of trouser legs (t), little muslin tubing is cut into two trouser legs (t), then the leg splicing seams suitable for reading and seamless three points of crotch (X) of two trouser legs (t) is got up, finally the seamless waist of trousers (y) is sewn on seamless three points of crotch (X) tops, the bottom of s trouser leg (j) is sewn on trouser legs (t) end opening; Through dyeing, put the sizing of leg shape stereotype plate, complete described seamless highly dense plain weave looped pile one trousers.
8. the manufacture method of seamless highly dense plain weave looped pile one trousers as claimed in claim 7, is characterized in that the seamless three points of crotch (X) of braiding comprise the following steps:
1) arrange the elementary organization of tricot machine Jacquard sley bar, the pad yarn number of front needle-bar Jacquard sley bar is 10-11/12-11//(21), and the pad yarn number of rear needle-bar Jacquard sley bar is 11-12/11-10//(22);
2) in elementary organization's braiding process, control jacquard needle skew when being woven into even number line and cause the coil of this even number line reach three pins than coil multispan needle gage of first line thus knit out three pin warp plain stitch;
3) when weaving parting bonding station (1,2,3,4), the concrete pin position of parting bonding station controls the skew of the front and back jacquard needle of this position simultaneously to realize point stitch bond of front pieces of cloth (F) and rear fabric panel (B);
4) when weaving waist abdomen crotch bottom position (6) of seamless three points of crotch (X), point stitch bond of pieces of cloth (F) and rear fabric panel (B) before utilizing the skew of jacquard needle to realize.
9. the manufacture method of seamless highly dense plain weave looped pile one trousers as claimed in claim 7, comprises the following steps when it is characterized in that braiding trouser legs (t): on the bottom cylinder of the little circular knitting machine of two plane type plain weave looped pile, arrange knitting needle by the mode of the 12 pin knitting needles in pin knitting needle interval; One, three, five, seven, nine, 11 road triangles install one, two runways of disjunctor is all stitch cam; Two, six, ten road triangles install a runway tuck cam, the two runway flotation line triangles of disjunctor; Four, eight, 12 road triangles install a runway flotation line triangle, the two runway tuck cams of disjunctor; One, 1, the 2 pin knitting needles that three, five, seven, nine, 11 tunnels are whole rise pin lopping respectively through one, two runway stitch cams, have woven plain weave; Two, when four, six, eight, ten, ten No. two knitting needles are raised to tuck height and pad yarn, yarn is hung up by upper faller gill, makes can not form tuck during two, four, six, eight, ten, ten No. two knitting needle kinking, thus forms plain weave in the front of little muslin tubing; During loopy yarn pad yarn, the plain weave coil on knitting needle does not move back circle, and knitting needle declines, and loopy yarn starts kinking, and released by upper faller gill and hang up, knitting needle continues to drop to the most deeply, and upper faller gill pushes away to the greatest extent, thus plush yarn forms looped pile at little cylinder reverse of the cloth.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310661861.XA CN104687444A (en) | 2013-12-09 | 2013-12-09 | Seamless high-density plain and looped pile one-piece pants and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310661861.XA CN104687444A (en) | 2013-12-09 | 2013-12-09 | Seamless high-density plain and looped pile one-piece pants and production method thereof |
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| CN104687444A true CN104687444A (en) | 2015-06-10 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108542012A (en) * | 2018-06-15 | 2018-09-18 | 广州舒服科技有限公司 | A kind of preceding crotch structure and its Briefs |
| USD992238S1 (en) | 2020-10-20 | 2023-07-18 | Iz Inc. | Pants |
-
2013
- 2013-12-09 CN CN201310661861.XA patent/CN104687444A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108542012A (en) * | 2018-06-15 | 2018-09-18 | 广州舒服科技有限公司 | A kind of preceding crotch structure and its Briefs |
| USD992238S1 (en) | 2020-10-20 | 2023-07-18 | Iz Inc. | Pants |
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Application publication date: 20150610 |