CN104676180A - Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe - Google Patents

Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe Download PDF

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Publication number
CN104676180A
CN104676180A CN201510108217.9A CN201510108217A CN104676180A CN 104676180 A CN104676180 A CN 104676180A CN 201510108217 A CN201510108217 A CN 201510108217A CN 104676180 A CN104676180 A CN 104676180A
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China
Prior art keywords
resistant
layer
abrasion
curved
wear
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CN201510108217.9A
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Chinese (zh)
Inventor
周朝辉
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Individual
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Individual
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Priority to CN201510108217.9A priority Critical patent/CN104676180A/en
Publication of CN104676180A publication Critical patent/CN104676180A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L43/00Bends; Siphons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L43/00Bends; Siphons
    • F16L43/001Bends; Siphons made of metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L43/00Bends; Siphons
    • F16L43/02Bends; Siphons adapted to make use of special securing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/06Protection of pipes or objects of similar shape against external or internal damage or wear against wear

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Branch Pipes, Bends, And The Like (AREA)

Abstract

The invention discloses a bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe, which consists of a bisecting large double-layer and small single-layer type elbow pipe, two abrasion-resistant connecting flanges, flange welding seams, a large elbow welding seam and a small elbow welding seam. The bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe has the advantages that the elbow pipe is suitable for the adverse environments of industries, such as buildings, mines, metallurgy, power, petroleum, coal and grain processing; by designing the bisecting large double-layer and small single-layer type particular structure, a protecting layer and an abrasion-resistant layer are arranged, the abrasion-resistant property is good, the service life is long, the price-performance ratio is high, the large-batch production is easy, the quality is stable and reliable, and the safety property is high.

Description

A kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes
technical field:
The present invention relates to the transporting elbow structure of the industries such as a kind of building, mine, metallurgy, electric power, oil, coal, grain processing, particularly a kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes.
background technique:
The forming technique of bend pipe mainly contains casting, compression molding etc., and they are all rely on shaping die, is generated by cast or hot cold-press process profiling; No matter be any machinery equipment and pipeline, major part all uses bend pipe, mainly in order to carry various material; The material of bend pipe has the materials such as cast iron, stainless steel, alloyed steel, malleable cast iron, carbon steel, non-ferrous metal and plastics; In the industries such as building, mine, metallurgy, electric power, oil, coal, grain processing, the conveying of material is carried by pipeline pressure, delivery pipe is subject to larger pressure and serious wearing and tearing, therefore to delivery pipe, particularly bridge piece has higher combination property requirement, improve the working life of bend pipe, now become the difficult problem being difficult to capture.
Bend pipe is the most widely used is at present individual layer Technique of High Magnesium Bend Pipe, also has the double-deck rich chromium cast iron bend pipe of a small amount of use.Individual layer Technique of High Magnesium Bend Pipe wear-resisting property is poor, and hardness is low, and Security is low; Double-layer wear-resistant bend pipe cost is high, and quality is better, and wear-resisting property is excellent, and hardness is high, and Security is high, but cost performance is not high; Develop a kind of excellent performance, cost is low, Security is good abrasion-proof bent tube is the work of whole industry in the urgent need to carrying out, under grasping the mechanism of pipe wear and different operating state, the type of flow of material, simulate the region that pipeline is the most easy to wear, and can to this region, improve wearing layer thickness or improve the wear-resisting property of this region material, to reach the overall object improving the bend pipe life-span, for client is cost-saving, for society economizes on resources.
summary of the invention:
The object of the invention is the shortcoming being to overcome prior art existence, wear-resisting, shock proof two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes of a kind of low cost of manufacture, high life are provided.
The present invention adopts following structure and parts to realize its goal of the invention: a kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes, and it is made up of with the curved weld seam 4 of size two points of large double-deck little individual layer bend pipes, 1, two wear-resisting adpting flanges 2, seam flange 3; Two wear-resisting adpting flanges 2 are welded on two points of large double-deck little individual layer bend pipe 1 two ends by seam flange 3; The weld seam that the curved weld seam of size 4 produces when being two points of large double-deck little individual layer bend pipe 1 welding fabrications.
The present invention even can not damage by external force collision, impact distortion in transport, installation, using process because of bend pipe to protect the wearing layer of bend pipe internal layer, and be subject to materials inside impact force and cause being out of shape the function even damaged, be provided with bilayer curved greatly 5 little by curved 6 with single layer abrasion-resistant; Bilayer curved greatly 5 is made up of with large curved interior abrasion-proof bent tube 8 large curved outer protection bend pipe 7, and wherein bilayer curved greatly 5 and little curved 6 cross sections of single layer abrasion-resistant are the circular arc of any number of degrees, but the circle that cross section must form 360 degree combined by two semicanals; Wherein single layer abrasion-resistant little curved 6 is designed to uniform thickness and not uniform thickness, as long as ensure littlely curvedly also possess corresponding wear resistance.
The present invention, in order to increase the wear-resisting functions in large curved neutral position, is provided with large curved interior abrasion-proof bent tube 8; And the outer conjunction surface 10 of large curved interior abrasion-proof bent tube is provided with in large curved interior abrasion-proof bent tube 8 outside; The outer conjunction surface 10 of large curved interior abrasion-proof bent tube is large curved interior abrasion-proof bent tube 8 periphery; Wherein large curved interior abrasion-proof bent tube 8 is designed to from ends A thickening thickening to middle D with both sides C to middle B, ensure that the high wear resistance in large curved neutral position.
The function of connection is convenient in the present invention in order to realize bend pipe, be provided with wear-resisting adpting flange 2; It is made up of flange 11 and wear-resistant sleeve 12; It is inner that wear-resistant sleeve 12 is arranged on flange 11.
The present invention, in order to extend the working life of wear-resisting adpting flange 2 and ensure to be connected with the smooth and easy of miscellaneous part, is provided with wear-resistant sleeve 12; And be provided with wear-resistant sleeve thereon and agree with inclined-plane 15; Wear-resistant sleeve agrees with inclined-plane 15 and is located on wear-resistant sleeve 12 cylindrical.
Owing to have employed the technical combinations scheme of above structure and parts, the present invention achieves its goal of the invention preferably, these two points large double-deck little single-layer type wear resistant and impact resistant bend pipes are used for building, mine, metallurgical, electric power, oil, coal, the rugged environment of the industries such as grain processing, be designed to two points, the unique texture of the little individual layer of large bilayer, be divided into protective layer and wearing layer, protective layer protection wearing layer can not because bend pipe be in transport, install and collide by external force in using process, impact and distortion even damages, and be subject to materials inside impact force and cause distortion even to damage, wearing layer pipe thickness uneven distribution (thickening thickening to middle D with both sides C to middle B from ends A), to wear and tear more serious position, wall thickness is the thickest, thus improve bend pipe working life curved greatly, realize the uniformity in whole bent wear position life-span, the wear-resisting adpting flange of design is convenient to the connection of bend pipe and other equipment, and the wear-resistant sleeve of wear-resisting adpting flange inside ensure that the wear resistance of mouth end, extends the working life of wear-resisting adpting flange and improve its sealing, internal layer wearing layer can adopt the high-abrasive material such as rich chromium cast iron, medium chrome cast iron, low-chromium cast-iron, pottery, cemented carbide, Bearing Steel, alloyed steel, macromolecular material, wear resistance electrode built-up welding to make, and the wear resistance of bend pipe can be made to improve more than several times, outer protective layer adopts the material such as low alloy steel or middle low carbon steel, such design at least can make bend pipe overall weight alleviate more than 10%, reaches and reduces costs, and saves material, the object economized on resources, long service life, price is low, and cost performance improves more than several times, also easily realize producing in enormous quantities, steady quality is reliable, and Safety performance is high.
accompanying drawing illustrates:
Accompanying drawing 1 is overall structure schematic diagram of the present invention.
Accompanying drawing 2 is overall structure generalized sections of the present invention.
Accompanying drawing 3 is structural representations that the present invention marks 1.
Accompanying drawing 4 is structural representations that the present invention marks 5.
Accompanying drawing 5 is cross-sectional view that the present invention marks 5.
Accompanying drawing 6 is structural representations that the present invention marks 7.
Accompanying drawing 7 is cross section structure schematic diagram that the present invention marks 7.
Accompanying drawing 8 is structural representations that the present invention marks 8.
Accompanying drawing 9 is cross section structure schematic diagram that the present invention marks 8.
Accompanying drawing 10 is vertical section structure schematic diagram that the present invention marks 8.
Accompanying drawing 11 is structural representations that the present invention marks 6.
Accompanying drawing 12 is cross-sectional view that the present invention marks 6.
Accompanying drawing 13 is structural representations that the present invention marks 2.
Accompanying drawing 14 is cross-sectional view that the present invention marks 2.
Accompanying drawing 15 is structural representations that the present invention marks 11.
Accompanying drawing 16 is cross-sectional view that the present invention marks 11.
Accompanying drawing 17 is structural representations that the present invention marks 12.
Accompanying drawing 18 is cross-sectional view that the present invention marks 12.
Description of reference numerals is shown in specification last page form.
embodiment:
Below in conjunction with accompanying drawing, summary of the invention is described further:
embodiment 1:
From summary of the invention: a kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes, it is made up of with the curved weld seam 4 of size two points of large double-deck little individual layer bend pipes, 1, two wear-resisting adpting flanges 2, seam flange 3; Two wear-resisting adpting flanges 2 are welded on two points, large double-deck little individual layer bend pipe 1 two ends by seam flange 3; The weld seam that the curved weld seam of size 4 produces when being two points of large double-deck little individual layer bend pipe 1 welding fabrications.
The present invention even can not damage by external force collision, impact distortion to protect the wearing layer of bend pipe internal layer in bend pipe transportation, installation and use process, and be subject to materials inside impact force and cause being out of shape the function even damaged, be provided with bilayer curved greatly 5 little by curved 6 with single layer abrasion-resistant; Bilayer curved greatly 5 is made up of with large curved interior abrasion-proof bent tube 8 large curved outer protection bend pipe 7, and wherein bilayer curved greatly 5 and little curved 6 cross sections of single layer abrasion-resistant are the circular arc of any number of degrees, but the circle that cross section must form 360 degree combined by two semicanals; Wherein single layer abrasion-resistant little curved 6 is designed to uniform thickness and not uniform thickness, as long as ensure littlely curvedly also possess corresponding wear resistance.
The present invention, in order to increase the wear-resisting functions in large curved neutral position, is provided with large curved interior abrasion-proof bent tube 8; And the outer conjunction surface 10 of large curved interior abrasion-proof bent tube is provided with in large curved interior abrasion-proof bent tube 8 outside; The outer conjunction surface 10 of large curved interior abrasion-proof bent tube is large curved interior abrasion-proof bent tube 8 periphery; Wherein large curved interior abrasion-proof bent tube 8 is designed to from ends A thickening thickening to middle D with both sides C to middle B, ensure that the high wear resistance in large curved neutral position.
The function of connection is convenient in the present invention in order to realize bend pipe, be provided with wear-resisting adpting flange 2; It is made up of flange 11 and wear-resistant sleeve 12; It is inner that wear-resistant sleeve 12 is arranged on flange 11.
The present invention, in order to extend the working life of wear-resisting adpting flange 2 and ensure to be connected with other parts are smooth and easy, is provided with wear-resistant sleeve 12; And be provided with wear-resistant sleeve thereon and agree with inclined-plane 15; Wear-resistant sleeve agrees with inclined-plane 15 and is located on wear-resistant sleeve 12 cylindrical.
Two points of large double-deck little individual layer bend pipes 1 of the present invention refer to: the bend pipe be made up of two-part and large double-deck little individual layer; It is made up of bilayer curved greatly 5 and single layer abrasion-resistant little curved 6; As shown in Figure 3, its design attitude is as marked shown in 1 in accompanying drawing 1,2 for its structure.
Wear-resisting adpting flange 2 of the present invention refers to: be arranged on two points, the adpting flange at large double-deck little individual layer bend pipe 1 two ends; It is made up of flange 11 and wear-resistant sleeve 12; Its effect is convenient to the connection of bend pipe and ensures the wear resistance of mouth end; Its structure is as shown in accompanying drawing 13,14, and its design attitude is as marked shown in 2 in accompanying drawing 1,2.
Seam flange 3 of the present invention refers to: the weld seam that wear-resisting adpting flange 2 is welded on two points, large double-deck little individual layer bend pipe 1 produces; Its design attitude is as marked shown in 3 in accompanying drawing 1,2.
The curved weld seam of size of the present invention 4 refers to: single layer abrasion-resistant little curved 6 is welded on the weld seam produced on double-deck curved greatly 5; Its design attitude is as marked shown in 4 in accompanying drawing 1,2.
Bilayer of the present invention curved greatly 5 refers to: two points, the constituent elements of large double-deck little individual layer bend pipe 1; It is made up of with large curved interior abrasion-proof bent tube 8 large curved outer protection bend pipe 7; Its structure is as shown in accompanying drawing 4,5, and its design attitude is as marked shown in 5 in accompanying drawing 3.
Single layer abrasion-resistant of the present invention little curved 6 refers to: two points, the constituent elements of large double-deck little individual layer bend pipe 1; Its structure is as shown in accompanying drawing 11,12, and its design attitude is as marked shown in 6 in accompanying drawing 3.
Large curved outer protection bend pipe 7 of the present invention refers to: the bend pipe be made up of the material such as low alloy steel or middle low carbon steel; Which is provided with conjunction surface 9 in large curved outer protection bend pipe; Its effect is that the wearing layer of protection bend pipe internal layer even can not damage by external force collision, impact and be out of shape in transportation, installation and use process because of bend pipe, and is subject to materials inside impact force and causes being out of shape and even damage; As illustrated in 6,7, its design attitude is as marked shown in 7 in accompanying drawing 4,5 for its structure.
Large curved interior abrasion-proof bent tube 8 of the present invention refers to: cast by rich chromium cast iron, low-chromium cast-iron, medium chrome cast iron, alloyed steel, Bearing Steel forge and press, pottery, sintering cemented carbide, the wearing layer bend pipe that the high-abrasive materials such as synthesis of polymer material and wear resistance electrode built-up welding are made; Which is provided with the outer conjunction surface 10 of large curved interior abrasion-proof bent tube; Its effect is the wear resistance increasing large curved neutral position; Its structure is as shown in accompanying drawing 8,9,10, and its design attitude is as marked shown in 8 in accompanying drawing 4,5.
In large curved outer protection bend pipe of the present invention, conjunction surface 9 refers to: be located at the conjunction surface on large curved outer protection bend pipe 7; Its effect is the installation being convenient to large curved outer protection bend pipe 7 and large curved interior abrasion-proof bent tube 8; Its design attitude is as marked shown in 9 in accompanying drawing 6,7.
The outer conjunction surface 10 of large curved interior abrasion-proof bent tube of the present invention refers to: be located at the conjunction surface on large curved interior abrasion-proof bent tube 8; Its effect is the installation being convenient to large curved outer protection bend pipe 7 and large curved interior abrasion-proof bent tube 8; Its design attitude is as marked shown in 10 in accompanying drawing 8,9,10.
Flange 11 of the present invention refers to: the constituent elements of wear-resisting adpting flange 2; And be provided with flange thereon and agree with inclined-plane 13 and be connected draw-in groove 14; Its effect is the connection being convenient to bend pipe and other equipment; Its structure is as shown in accompanying drawing 15,16, and its design attitude is as marked shown in 11 in accompanying drawing 13,14.
Wear-resistant sleeve 12 of the present invention refers to: cast by rich chromium cast iron, low-chromium cast-iron, medium chrome cast iron, alloyed steel, Bearing Steel forge and press, pottery, sintering cemented carbide, the wear-resistant sleeve that the high-abrasive materials such as synthesis of polymer material and wear resistance electrode built-up welding are made; And be provided with wear-resistant sleeve thereon and agree with inclined-plane 15; Its effect is the working life and the raising sealing that extend wear-resisting adpting flange 2; Its structure is as shown in accompanying drawing 17,18, and its design attitude is as marked shown in 12 in accompanying drawing 13,14.
Flange of the present invention agrees with inclined-plane 13 and refers to: that is located at flange 11 inside agrees with inclined-plane; Its effect is the installation being convenient to flange 11 and wear-resistant sleeve 12; Its design attitude is as marked shown in 13 in accompanying drawing 15,16.
Connection draw-in groove 14 of the present invention refers to: be located at the draw-in groove on flange 11 cylindrical; Its effect is the installation being convenient to flange 11 and other equipment; Its design attitude is as marked shown in 14 in accompanying drawing 15,16.
Wear-resistant sleeve of the present invention agrees with inclined-plane 15 and refers to: be located at and wear-resistant sleeve 12 cylindrical agrees with inclined-plane; Its effect is the installation being convenient to flange 11 and wear-resistant sleeve 12; Its design attitude is as marked shown in 15 in accompanying drawing 17,18.
Reference numerals Mark title Reference numerals Mark title
1 Two points of large double-deck little individual layer bend pipes 1 9 Conjunction surface 9 in large curved outer protection bend pipe
2 Wear-resisting adpting flange 2 10 The outer conjunction surface 10 of large curved interior abrasion-proof bent tube
3 Seam flange 3 11 Flange 11
4 The curved weld seam 4 of size 12 Wear-resistant sleeve 12
5 Bilayer curved greatly 5 13 Flange agrees with inclined-plane 13
6 Single layer abrasion-resistant is little by curved 6 14 Connect draw-in groove 14
7 Large curved outer protection bend pipe 7 15 Wear-resistant sleeve agrees with inclined-plane 15
8 Large curved interior abrasion-proof bent tube 8

Claims (3)

1. two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes, is characterized in that it is made up of two points of large double-deck little individual layer bend pipes, two curved weld seams of wear-resisting adpting flange, seam flange and size; Two wear-resisting adpting flanges are welded on two points of large double-deck little individual layer bend pipe two ends by seam flange; The curved weld seam of size be two points of large double-deck little individual layer elbow pipe weldings shaping time produce weld seam.
2. a kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes according to claim 1, is characterized in that being provided with bilayer curved greatly little curved with single layer abrasion-resistant; Bilayer is curved to be greatly made up of large curved outer protection bend pipe and large curved interior abrasion-proof bent tube, wherein double-deck curved be greatly the circular arc of any number of degrees with the little curved cross section of single layer abrasion-resistant, but the circle that cross section must form 360 degree combined by two semicanals; Wherein single layer abrasion-resistant is little is curvedly designed to uniform thickness and not uniform thickness.
3. a kind of two points of large double-deck little single-layer type wear resistant and impact resistant bend pipes according to claim 1, is characterized in that being provided with large curved interior abrasion-proof bent tube; And the outer conjunction surface of large curved interior abrasion-proof bent tube is provided with in large curved interior abrasion-proof bent tube outside; The outer conjunction surface of large curved interior abrasion-proof bent tube is large curved interior abrasion-proof bent tube periphery; Wherein large curved interior abrasion-proof bent tube is designed to from ends A thickening thickening to middle D with both sides C to middle B.
CN201510108217.9A 2015-03-12 2015-03-12 Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe Pending CN104676180A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510108217.9A CN104676180A (en) 2015-03-12 2015-03-12 Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510108217.9A CN104676180A (en) 2015-03-12 2015-03-12 Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe

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Publication Number Publication Date
CN104676180A true CN104676180A (en) 2015-06-03

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CN201510108217.9A Pending CN104676180A (en) 2015-03-12 2015-03-12 Bisecting large double-layer and small single-layer type abrasion-resistant and impact-resistant elbow pipe

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090664A (en) * 2015-09-09 2015-11-25 江阴中南重工有限公司 Highly abrasion-resistant extra-high pressure elbow

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104061394A (en) * 2013-03-19 2014-09-24 西法股份公司 Method To Make Curved Tubular Element And Curved Tubular Element Thus Obtained

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104061394A (en) * 2013-03-19 2014-09-24 西法股份公司 Method To Make Curved Tubular Element And Curved Tubular Element Thus Obtained

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105090664A (en) * 2015-09-09 2015-11-25 江阴中南重工有限公司 Highly abrasion-resistant extra-high pressure elbow

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Application publication date: 20150603