CN104668164A - UV-LED (Ultraviolet Light-emitting Diode) light source machine and light source machine curing control method - Google Patents
UV-LED (Ultraviolet Light-emitting Diode) light source machine and light source machine curing control method Download PDFInfo
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- CN104668164A CN104668164A CN201510122400.4A CN201510122400A CN104668164A CN 104668164 A CN104668164 A CN 104668164A CN 201510122400 A CN201510122400 A CN 201510122400A CN 104668164 A CN104668164 A CN 104668164A
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Abstract
The invention discloses a UV-LED (Ultraviolet Light-emitting Diode) light source machine, which comprises a light source machine body (1), wherein UV-LED lamps (2), cooling fans (3), a switch (11) for controlling the UV-LED lamps (2) to be switched on and off, a motor (10) for controlling the cooling fans (3) to be switched on or off and an automatic product-curing unit are arranged in the light source machine body (1), the automatic product-curing unit comprises a first photoelectric sensor (4) and a second photoelectric sensor (5), the first photoelectric sensor (1) is arranged at one side of the light source machine body (1) and used for detecting whether a product enters an irradiation area (12), and the second photoelectric sensor (5) is arranged at the other side of the light source machine body (1) and used for detecting whether the product leaves the irradiation area (12); the invention also discloses a light source machine curing control method. By arranging the first photoelectric sensor and the second photoelectric sensor, the UV-LED light source machine has the following effects: the automation degree is high, the service lives of the UV-LED lamps can be prolonged, energy is saved, and the environment is protected.
Description
Technical field
The present invention relates to a kind of solidification field to UV glue, particularly relate to the control method of a kind of UV-LED light source machine and light source machine solidification.
Background technology
Along with UV glue application extensive, UV curing apparatus start rise, common curing apparatus inefficiency, the features such as it is short that UV-led has hardening time, effective.At present, if desired to a large amount of complete a glue after product be cured, then need to coordinate conveyer belt to carry out the flow work, after the solidification completing a collection of product, need to close light source machine, namely close the UV-LED lamp in light source machine and heat emission fan, when being cured next group product, then need again to manually boot light source machine again, namely the UV-LED lamp in light source machine and heat emission fan is again started, because whole process needs to manually boot and closedown, automaticity is not high, adds labour; Because of multiple switching UV-LED lamp or forget that closing UV-LED lamp then can make UV-LED lamp shorter for service life, causes waste and the environmental pollution of the energy.
Summary of the invention
For overcoming above-mentioned shortcoming, the object of the present invention is to provide the control method that a kind of automaticity is high, can increase UV-LED lamp service life, a kind of UV-LED light source machine with energy-conserving and environment-protective advantage and light source machine solidification.
In order to reach above object, the technical solution used in the present invention is: a kind of UV-LED light source machine, in order to be cured typical products in mass production, comprise light source machine body, UV-LED lamp is provided with in described light source machine body, heat emission fan, in order to control UV-LED lamp start or close switch and in order to control the motor that heat emission fan starts or stops, described UV-LED lamp energy directive light source machine body exterior, the region of described directive light source machine body exterior is irradiated region, automatic cured article unit is provided with in described light source machine body, controller, described automatic solidified cell comprises the first photoelectric sensor whether having product introduction irradiated region in order to detection being arranged on light source machine body side, whether what be arranged on light source machine body opposite side has product to leave the second photoelectric sensor of irradiated region in order to detect, described first photoelectric sensor, second photoelectric sensor, switch, motor is connected with controller respectively.Beneficial aspects of the present invention is, add in the both sides of light source machine body and whether enter irradiated region in order to respond to product and whether leave first of irradiated region, second photoelectric sensor, when the first photoelectric sensor senses product introduction irradiated region, the motor that the switch of UV-LED lamp and scattering are fanned starts simultaneously, at first product after the second photoelectric sensor, if there is no second product to be solidified within a certain period of time again through the first photoelectric sensor, then controller control UV-LED lamp is closed, if product is still without the first photoelectric sensor in longer certain hour, then the motor of controller control radiator shuts down, when second product to be solidified is in the given time through the first photoelectric sensor, then UV-LED lamp and heat emission fan continue to start.According to product to be solidified on streamline by the parameter on time setting controller required when time of UV-LED light source machine and products solidifying, then the Automated condtrol solidified can be realized, by the implementing monitoring of first, second photoelectric sensor, this UV-LED light source machine is made to be applicable to the streamline of larger workload, reduce hand labor intensity, solve because of multiple switching UV-LED lamp or forget and close UV-LED lamp and the problem that makes UV-LED lamp service life shorter, extend the service life of UV-LED lamp, reach the effect of energy-conserving and environment-protective.
Further, because current heat emission fan is only distributed in UV-LED lamp place, better heat radiation cannot be reached, need the rotating speed improving heat emission fan to reach better radiating effect for this reason, the rotating speed of general heat emission fan is at 3000r/min, once add the rotating speed of heat emission fan, then can cause larger noise, in order to address this problem, described heat emission fan is provided with multiple, the side of described light source machine body is hot-blast outlet, and opposite side is cold air inlet, and described multiple heat emission fan is distributed in UV-LED lamp place, cold air inlet place and hot-blast outlet place.The heat emission fan at cold air inlet place adds cold wind and enters the intrinsic amount of light source machine, the heat emission fan at hot-blast outlet place adds the amount of the hot blast shed in light source machine body, by adding heat emission fan at cold air inlet place and hot-blast outlet place, then make better be dispelled the heat in low-temperature receiver machine body, once radiating effect meets, just can reduce the rotating speed of heat emission fan to 2200r/min, the rotating speed of heat emission fan reduces, then reduce because of the noise caused that dispels the heat, optimize operating area environment.
Preferably, the heat emission fan being positioned at cold air inlet place and hot-blast outlet place described in is respectively provided with at least two.Cold air inlet and hot-blast outlet respectively ensure, in plural heat emission fan, can reach good radiating effect.
Preferably, described UV-LED lamp is provided with at least two rows, multiple UV-LED lamp is drawn together in every package, described in be arranged on UV-LED lamp place heat emission fan be provided with multiple and be arranged in a linear, described in multiple heat emission fan of being arranged in a linear be positioned at the top of at least two row UV-LED lamps.The energy value that the UV-LED lamp of at least two rows produces can meet streamline high speed curable completely.
Preferably, the light source machine body of described UV-LED lamp periphery is quartz glass panel.Quartz glass panel is in order to logical effective UV light, and isolated invalid infrared veiling glare, increases operation rate, reduce the ascending amount of product surface temperature to be solidified.
Further, described UV-LED light source machine also comprises manual cured article unit, described manual solidified cell comprises hand switch, described hand switch is connected with controller, described light source machine body is provided with in order to switch by first, second photoelectric sensor co-controlling/hand switch gauge tap, electric motor starting whether switching push button.This UV-LED light source machine is except being applicable to the flow work of high workload intensity, and manually switch and switching push button, is also applicable to nonpipeline operating type, can be applicable to a small amount of products solidifying, like this without the need to restarting whole piece active line, saves electric energy.
A kind of control method of light source machine solidification, comprise the following steps: step one, in the side of light source machine body, the first photoelectric sensor is installed, be located at the irradiated region porch of UV-LED lamp, on the right side of light source machine body, the second photoelectric sensor is installed, be located at the exit of irradiated region, and the first photoelectric sensor, the second photoelectric sensor, the switch of UV-LED lamp, the motor of heat emission fan are connected with controller respectively, and are energized; Step 2, product is sent into below UV-LED light source machine by conveyer belt, first product to be solidified is first through the first photoelectric sensor, and the first photoelectric sensor receives signal, and the switch of control UV-LED lamp, the motor of heat emission fan start simultaneously, after having solidified, along with the transmission again of conveyer belt, first product solidified is through the second photoelectric sensor, and described second photoelectric sensor receives this signal and is sent to controller, be recited as X signal, complete the UV solidification of first product; Step 3, if can sense second product to be solidified in the As of the first photoelectric sensor after controller receives X signal, then the switch of controller control UV-LED lamp, the motor of heat emission fan all continue to start; Sense second product to be solidified if fail in the As of the first photoelectric sensor after controller receives X signal, then the switch of controller control UV-LED lamp cuts out, and the motor controlling heat emission fan continues to start; If also do not sense second product to be solidified in the Bs of the first photoelectric sensor after controller receives X signal, then controller controls the motor stopping of heat emission fan again.Beneficial aspects of the present invention is, parameter on time setting controller required when the time of passing through according to product to be solidified on streamline and products solidifying, then the Automated condtrol of products solidifying after a glue can be realized, by the implementing monitoring of first, second photoelectric sensor, be applicable to the streamline of larger workload, reduce hand labor intensity, solve because of multiple switching UV-LED lamp or forget and close UV-LED lamp and the problem that makes UV-LED lamp service life shorter, extend the service life of UV-LED lamp, reach the effect of energy-conserving and environment-protective; In addition, even if UV-LED lamp is closed, radiator does not also stop immediately, in order to dispel the heat to heat residual in light source machine body, further increases the service life of light source machine.
Further, UV-LED light source machine installs switching push button, by first, second photoelectric sensor co-controlling/hand switch gauge tap, electric motor starting whether switching push button in order to switch, when switch to hand switch gauge tap, electric motor starting whether time, press hand switch, controller gauge tap, motor start simultaneously, UV-LED lamp and heat emission fan are started working, again press hand switch, after controller receives shutdown signal, gauge tap cuts out immediately, and controls motor and work on after Cs and stop.The manually setting of switch and switching push button, can make this UV-LED light source machine be applicable to nonpipeline operating type, can be applicable to a small amount of products solidifying, without the need to restarting whole piece active line, saves electric energy; Even if UV-LED lamp is closed, radiator does not also stop immediately, in order to dispel the heat to heat residual in light source machine body, further increases the service life of light source machine.
Preferably, described A is 5; Described B is 6-30; Described C is 30.
Accompanying drawing explanation
Fig. 1 is the structural representation of UV-LED light source machine of the present invention;
Fig. 2 is the fundamental diagram of the control method of light source machine of the present invention solidification.
In figure:
1-light source machine body; 2-UV-LED lamp; 3-heat emission fan; 4-first photoelectric sensor; 5-second photoelectric sensor; 6-cold air inlet; 7-hot-blast outlet; 8-quartz glass panel; 9-controller; 10-motor; 11-switch; 12-irradiated region; 13-switching push button; 14-hand switch.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, can be easier to make advantages and features of the invention be readily appreciated by one skilled in the art, thus more explicit defining is made to protection scope of the present invention.
Shown in accompanying drawing 1, a kind of UV-LED light source machine in the present embodiment, in order to carry out rapid curing to the large batch of product be arranged in order on the conveyer belt transported, comprise light source machine body 1, UV-LED lamp 2 is provided with in light source machine body 1, heat emission fan 3, the switch 11 started in order to control UV-LED lamp 2 or close and in order to control the motor 10 that heat emission fan 3 starts or stops, UV-LED lamp 2 energy directive light source machine body 1 is outside, the region of directive light source machine body 1 outside is irradiated region 12, automatic cured article unit is provided with in light source machine body 1, controller 9, automatic solidified cell comprises the first photoelectric sensor 4 whether having product introduction irradiated region 12 in order to detection being arranged on light source machine body 1 side, whether what be arranged on light source machine body 1 opposite side has product to leave the second photoelectric sensor 5 of irradiated region 12 in order to detect, first photoelectric sensor 4, second photoelectric sensor 5, switch 11, motor 10 is connected with controller 9 respectively.Add in the both sides of light source machine body 1 and whether enter in order to respond to product and whether leave first of irradiated region 12, second photoelectric sensor 4, 5, when the first photoelectric sensor 4 senses product introduction irradiated region 12, the motor 10 that switch 11 and the scattering of controller 9 control UV-LED lamp 2 fan 3 starts simultaneously, at first product after the second photoelectric sensor 5, if there is no second product to be solidified within a certain period of time again through the first photoelectric sensor 4, then the switch 11 of controller 9 control UV-LED lamp 2 cuts out, if product is still without the first photoelectric sensor 4 in longer certain hour, the motor 10 that then controller 9 controls radiator 3 shuts down, when second product to be solidified is in the given time through the first photoelectric sensor 4, then UV-LED lamp 2 and heat emission fan 3 continue to start.
In order to make this UV-LED light source machine, in guarantee, it has on the basis of good radiating effect, the noise that heat emission fan 3 causes can be reduced, then heat emission fan 3 is provided with multiple, the side of light source machine body 1 is hot-blast outlet 7, opposite side is cold air inlet 6, and multiple heat emission fan 3 is distributed in UV-LED lamp 2 place, cold air inlet 6 place and hot-blast outlet 7 place.Wherein, the heat emission fan 3 being positioned at cold air inlet 6 place and hot-blast outlet 7 place is respectively provided with at least two.The rotating speed of each motor 10 can be reduced to 2200r/min from 3000r/min, greatly reduces the noise caused when heat emission fan 3 operates.
The energy value produced to make UV-LED lamp can meet streamline high speed curable completely, then UV-LED lamp 2 is provided with at least two rows, multiple UV-LED lamp 2 is drawn together in every package, the heat emission fan 3 being arranged on UV-LED lamp 2 place is provided with multiple and is arranged in a linear, the multiple heat emission fan 3 be arranged in a linear are positioned at the top of at least two row UV-LED lamps 2, can dispel the heat at least two row UV-LED lamps 2 preferably.
The light source machine body 1 of UV-LED lamp 2 periphery is the quartz glass panel 8 in order to be connected with effect UV light, isolated invalid infrared veiling glare.
This UV-LED light source machine also comprises manual cured article unit, manual solidified cell comprises hand switch 14, hand switch 14 is connected with controller 9, light source machine body 1 is provided with in order to switch the switching push button 13 whether started by first, second photoelectric sensor 4,5 co-controllings/hand switch 14 gauge tap 11, motor 10.When run into need be cured a small amount of product time, then can press switching push button 13, no longer whether gauge tap 11, motor 10 start to make first, second photoelectric sensor 4,5, now press hand switch 14, namely start by controller 9 or closing switch 11 and start or stop motor 10, the residual heat remained in light source machine body 1 can be dispelled the heat completely to realize heat emission fan 3, then the shut-in time that can set motor 10 on controller 9 is later than the shut-in time of switch 11.
Shown in Figure 2, the control method of a kind of light source machine solidification of the present embodiment, comprise the following steps: step one, first photoelectric sensor 4 is installed in the left side of light source machine body 1, be located at irradiated region 12 porch of UV-LED lamp 2, second photoelectric sensor 5 is installed on the right side of light source machine body 1, be located at the exit of irradiated region 12, and the first photoelectric sensor 4, second photoelectric sensor 5, the switch 11 of UV-LED lamp 2, the motor 10 of heat emission fan 3 are connected with controller 9 respectively, and pass to the direct current of 48V; Step 2, product is sent into the streamline below UV-LED light source machine by conveyer belt, first product to be solidified is first through the first photoelectric sensor 4, first photoelectric sensor 4 receives signal, the switch 11 of control UV-LED lamp 2, the motor 10 of heat emission fan 3 start simultaneously, after having solidified, along with the transmission again of conveyer belt, first product solidified is through the second photoelectric sensor 5, second photoelectric sensor 5 receives this signal and is sent to controller 9, be recited as X signal, complete the UV solidification of first product; Step 3, if can sense second product to be solidified in the first 5s of photoelectric sensor 4 after controller 9 receives X signal, then the switch 11 of controller 9 control UV-LED lamp 2, the motor 10 of heat emission fan 3 all continue to start; If fail to sense second product to be solidified in the first 5s of photoelectric sensor 4 after controller 9 receives X signal, then the switch 11 of controller 9 control UV-LED lamp 2 cuts out, and the motor 10 controlling heat emission fan 3 continues to start; If also do not sense second product to be solidified in the first 6-30s of photoelectric sensor 4 after controller 9 receives X signal, if the present embodiment first photoelectric sensor 4 does not also sense second product to be solidified in 25s, then the motor 10 that controller 9 controls heat emission fan 3 again stops.
UV-LED light source machine is installed switching push button 13, switching push button 13 is in order to switch by first, second photoelectric sensor 4, 5 co-controllings/hand switch 14 gauge tap 11, whether motor 10 starts, equally also pass to the direct current of 48V, when switching to hand switch 14 gauge tap 11, when whether motor 10 starts, press hand switch 14, controller 9 gauge tap 11, motor 10 starts simultaneously, UV-LED lamp 2 and heat emission fan 3 are started working, again press hand switch 14, after controller 9 receives shutdown signal, gauge tap 11 cuts out immediately, namely UV-LED lamp 2 is closed, and control motor 10 and work on after 30s and stop, namely stop after the 30s of heat emission fan 3 after UV-LED lamp 2 is closed.
Above embodiment is only for illustrating technical conceive of the present invention and feature; its object is to allow person skilled in the art understand content of the present invention and to be implemented; can not limit the scope of the invention with this; all equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (9)
1. a UV-LED light source machine, in order to be cured typical products in mass production, comprise light source machine body (1), UV-LED lamp (2) is provided with in described light source machine body (1), heat emission fan (3), in order to control UV-LED lamp (2) start or close switch (11) and in order to control the motor (10) that heat emission fan (3) starts or stops, described UV-LED lamp (2) energy directive light source machine body (1) is outside, the region that described directive light source machine body (1) is outside is irradiated region (12), it is characterized in that: in described light source machine body (1), be provided with automatic cured article unit, controller (9), described automatic solidified cell comprises the first photoelectric sensor (4) whether having product introduction irradiated region (12) in order to detection being arranged on light source machine body (1) side, whether what be arranged on light source machine body (1) opposite side has product to leave second photoelectric sensor (5) of irradiated region (12) in order to detect, described first photoelectric sensor (4), second photoelectric sensor (5), switch (11), motor (10) is connected with controller (9) respectively.
2. UV-LED light source machine according to claim 1, it is characterized in that: described heat emission fan (3) is provided with multiple, the side of described light source machine body (1) is hot-blast outlet (7), opposite side is cold air inlet (6), and described multiple heat emission fan (3) is distributed in UV-LED lamp (2) place, cold air inlet (6) place and hot-blast outlet (7) place.
3. UV-LED light source machine according to claim 2, is characterized in that: described in be positioned at cold air inlet (6) place and hot-blast outlet (7) place heat emission fan (3) be respectively provided with at least two.
4. the UV-LED light source machine according to Claims 2 or 3, it is characterized in that: described UV-LED lamp (2) is provided with at least two rows, multiple UV-LED lamp (2) is drawn together in every package, the heat emission fan (3) at the described UV-LED of being arranged on lamp (2) place is provided with multiple and is arranged in a linear, described in multiple heat emission fan (3) of being arranged in a linear be positioned at the top of at least two rows UV-LED lamp (2).
5. UV-LED light source machine according to claim 3, is characterized in that: the light source machine body (1) of described UV-LED lamp (2) periphery is quartz glass panel (8).
6. the UV-LED light source machine according to claim 1 or 2 or 3 or 5, it is characterized in that: also comprise manual cured article unit, described manual solidified cell comprises hand switch (14), described hand switch (14) is connected with controller (9), described light source machine body (1) is provided with in order to switch the switching push button (13) whether started by first, second photoelectric sensor (4,5) co-controlling/hand switch (14) gauge tap (11), motor (10).
7. a control method for light source machine solidification, is characterized in that, comprise the following steps:
Step one, in the side of light source machine body (1), the first photoelectric sensor (4) is installed, be located at irradiated region (12) porch of UV-LED lamp (2), at the opposite side of light source machine body (1), the second photoelectric sensor (5) is installed, be located at the exit of irradiated region (12), and the switch (11) of the first photoelectric sensor (4), the second photoelectric sensor (5), UV-LED lamp (2), the motor (10) of heat emission fan (3) are connected with controller (9) respectively, and are energized;
Step 2, product is sent into below UV-LED light source machine by conveyer belt, first product to be solidified is first through the first photoelectric sensor (4), first photoelectric sensor (4) receives signal, the switch (11) of control UV-LED lamp (2), the motor (10) of heat emission fan (3) starts simultaneously, after having solidified, along with the transmission again of conveyer belt, first product solidified is through the second photoelectric sensor (5), described second photoelectric sensor (5) receives this signal and is sent to controller (9), be recited as X signal, complete the UV solidification of first product,
Step 3, if can sense second product to be solidified in the As of the first photoelectric sensor (4) after controller (9) receives X signal, then the switch (11) of controller (9) control UV-LED lamp (2), the motor (10) of heat emission fan (3) all continue to start;
If fail to sense second product to be solidified in the As of the first photoelectric sensor (4) after controller (9) receives X signal, then the switch (11) of controller (9) control UV-LED lamp (2) cuts out, and the motor (10) controlling heat emission fan (3) continues to start; If also do not sense second product to be solidified in the Bs of the first photoelectric sensor (4) after controller (9) receives X signal, then controller (9) controls motor (10) stopping of heat emission fan (3) again.
8. the control method of light source machine solidification according to claim 7, it is characterized in that: switching push button (13) is installed on UV-LED light source machine, described switching push button (13) is in order to switch by first, second photoelectric sensor (4, 5) co-controlling/hand switch (14) gauge tap (11), whether motor (10) starts, when switching to hand switch (14) gauge tap (11), when whether motor (10) starts, press hand switch (14), controller (9) gauge tap (11), motor (10) starts simultaneously, UV-LED lamp (2) and heat emission fan (3) are started working, again press hand switch (14), after controller (9) receives shutdown signal, gauge tap (11) cuts out immediately, and control motor (10) and work on after Cs and stop.
9. the control method of light source machine solidification according to claim 8, is characterized in that: described A is 5; Described B is 6-30; Described C is 30.
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| CN105528003A (en) * | 2015-12-01 | 2016-04-27 | 芜湖纯元光电设备技术有限公司 | Ultraviolet curing machine with automatic cooling system |
| CN108480163A (en) * | 2018-04-18 | 2018-09-04 | 深圳市海特奈德光电科技有限公司 | Curing and its control method |
| CN109049969A (en) * | 2018-07-11 | 2018-12-21 | 佛山希望数码印刷设备有限公司 | A kind of UV curing and its control method |
| CN109290152A (en) * | 2018-10-23 | 2019-02-01 | 上海通领汽车科技股份有限公司 | Induction type UV solidifies assembly line |
| CN110170438A (en) * | 2019-02-01 | 2019-08-27 | 广东润成创展木业有限公司 | LED UV coating timber roller coating application method |
| WO2019179037A1 (en) * | 2018-03-19 | 2019-09-26 | 易力声科技(深圳)有限公司 | Uv full automatic curing machine |
| CN113237262A (en) * | 2021-05-12 | 2021-08-10 | 和能人居科技(天津)集团股份有限公司 | Cooling mechanism for curing machine, air cabinet, curing machine and curing production line |
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