CN104651620A - Method for regenerating high-purity nickel sulfate from nickel-based alloy waste material - Google Patents

Method for regenerating high-purity nickel sulfate from nickel-based alloy waste material Download PDF

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CN104651620A
CN104651620A CN201510125711.6A CN201510125711A CN104651620A CN 104651620 A CN104651620 A CN 104651620A CN 201510125711 A CN201510125711 A CN 201510125711A CN 104651620 A CN104651620 A CN 104651620A
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nickel
section
acid
waste material
leach
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CN104651620B (en
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王靖坤
李进
王治钧
彭济时
许万祥
孙晓亮
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Xi'an Ruixinke Metal Material Co Ltd
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Xi'an Ruixinke Metal Material Co Ltd
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Abstract

The invention provides a method for regenerating high-purity nickel sulfate from a nickel-based alloy waste material. The method comprises the following steps of: 1, fusing the nickel-based alloy waste material; 2, atomizing; 3, carrying out first-stage leaching treatment to obtain a first-stage leaching solution and a first-stage leaching residue; 4, respectively treating the first-stage leaching solution and the first-stage leaching residue, carrying out second-stage leaching on the first-stage leaching residue, then regulating the concentration of hydrogen ions contained in a second-stage leaching solution, and then substituting for first-stage leaching acid for recycling; sequentially carrying out first-stage precipitation impurity removal, second-stage precipitation impurity removal, nickel and cobalt extraction separation, sodium ion or/and ammonium ion extraction removal, sulfuric acid reverse extraction, oil adsorption removal and evaporative crystallization treatment on the first-stage leaching solution to obtain the high-purity nickel sulfate. The method provided by the invention can be used for effectively recovering nickel contained in the nickel-based alloy waste material so as to be prepared into the high-purity nickel sulfate and directly applying the high-purity nickel sulfate to related industries, such as accumulators and electroplating, and has the characteristics of high raw material adaptability, high product purity, less environmental pollution and the like.

Description

A kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material
Technical field
The invention belongs to technical field of non-ferrous metallurgy, be specifically related to a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material.
Background technology
Nickel is important strategic reserves metal, is widely used in the aspects such as aviation, military project, chemical industry, electronics.China is the country of scarce nickel, and along with the fast development of China's economy and continually developing of new and high technology, the range of application of nickel in modern industry constantly expands, demand improves constantly.China has become nickel country of consumption maximum in the world at present, but nickel Mineral resources are day by day poor.Therefore, the various nickeliferous secondary resource of comprehensive development and utilization is a kind of effective way and the inevitable choice that make up a Mineral resources wretched insufficiency.
Containing a large amount of nickel and other valuable metal in secondary resource nickel-base alloy waste material, Huge value.Nickel-base alloy waste material is mainly derived from: the rising head produced in (1) nickel-base alloy preparation process, shavings, car bits etc.; (2) casting such as nickel-base alloy component, component is processed with forging and is produced waste material; (3) nickel-base alloy component, the component of time limit of service are arrived.
The existing reparation technology preparing single nickel salt is as described in patent CN 1544664A " shrend converter mattes sulfuric acid Selectively leaching produces cell-grade high-purity sulphuric acid nickel technique ", and a kind of method is that rich nickel solution evaporative crystallization forms by shrend electricity nickel or nickle carbonoxide sulfuric acid dissolution; Another kind method adopts low copper converter mattes or nickel-containing material to be raw material, through the whole valuable metal of sulfuric acid pressure leaching, then purification separation, evaporative crystallization extracting sulfuric acid nickel.
The research regenerating high-purity sulphuric acid nickel at present from nickel-base alloy waste material not yet has report.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned the deficiencies in the prior art, provides a kind of method preparing high-purity sulphuric acid nickel from nickel-base alloy waste material.The method can nickel in efficient recovery nickel-base alloy waste material be prepared into high-purity sulphuric acid nickel, makes it directly apply to the relevant industries such as store battery, plating, have the features such as adaptability to raw material is strong, product purity is high, environmental pollution is little.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, and it is characterized in that, the method comprises the following steps:
Step one, nickel-base alloy scrap melting is become liquid, obtain aluminium alloy;
Step 2, aluminium alloy described in step one carried out to atomization process, obtain powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 2mol/L ~ 5mol/L, and described one section is leached sour volume V 1meet: 4m 1≤ V 1≤ 8m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 70 DEG C ~ 90 DEG C, described one section leach process time be 1h ~ 3h;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 2mol/L ~ 5mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 6mol/L ~ 9mol/L, and described two sections are leached sour volume V 2meet: 3m 2≤ V 2≤ 6m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 70 DEG C ~ 90 DEG C, described two sections leach process times be 1h ~ 3h;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 3.5 ~ 4.0 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 40 DEG C ~ 80 DEG C;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 4.5 ~ 5.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 40 DEG C ~ 80 DEG C;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: the mixture that (2 ~ 5) mix, for organic phase, is (1 ~ 3) in the volume ratio of organic phase and aqueous phase: carry out 4 ~ 8 stage countercurrents under the condition of 1 and extract;
Sodium ion in rich nickel raffinate described in the method separation removing step 403 of step 404, employing extraction, or/and ammonium ion, obtains rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: the mixture that (2 ~ 5) mix, for organic phase, is (1 ~ 3) in the volume ratio of organic phase and aqueous phase: carry out 4 ~ 8 stage countercurrents under the condition of 1 and extract;
Step 405, employing sulfuric acid carry out back extraction to nickel organic phase rich described in step 404, obtain nickel sulfate solution; The detailed process of described back extraction is: be 1 in the volume ratio of sulfuric acid and rich nickel organic phase: carry out 3 ~ 6 stage countercurrents extractions under the condition of (8 ~ 20);
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, the nickel sulfate solution heating after oil removing described in step 406 is concentrated into nickel ion concentration and is not less than 120g/L, after crystallization, obtain high-purity sulphuric acid nickel; In described high-purity sulphuric acid nickel, the mass percentage of nickel is not less than 22%.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, in the waste material of nickel-base alloy described in step one, the mass percentage of nickel is not less than 50%.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, melting the equipment that nickel-base alloy waste material adopts in step one is medium frequency induction melting furnace, high-frequency induction smelting furnace or electric arc furnace.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, the concrete atomizing type being atomized process described in step 2 is aerosolization, water atomization or mixing wastewater with air atomization.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, described in step 3 one section to leach described in acid and step 4 two sections leach sour be in sulfuric acid, hydrochloric acid and nitric acid one or more.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, it is characterized in that, alkaline solution two described in alkaline solution one described in step 401 and step 402 is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; Described alkaline solution one is 5% ~ 30% with the mass percentage of alkaline solution two neutral and alkali compound.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, it is characterized in that, step 3 is before carrying out solid-liquid separation to one section of Leaching Systems, in one section of Leaching Systems, add flocculation liquid in advance, the volume of the flocculation liquid added is one section and leaches 0.01% ~ 0.1% of sour volume; Described flocculation liquid be flocculation agent and deionized water in mass ratio (0.1 ~ 1): 1 mixing solutions mixed, described flocculation agent is cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, it is characterized in that, described in extraction agent one described in step 403 and step 404, extraction agent two is one or more in extraction agent P507, extraction agent P204 and extraction agent Cyanex272, and described thinner one and thinner two are sulfonated kerosene or/and 260# solvent oil.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, the concentration of sulfuric acid described in step 405 is 0.5mol/L ~ 2.5mol/L.
A kind of above-mentioned method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material, is characterized in that, the time of crystallization described in step 407 is 6h ~ 12h.
The present invention compared with prior art has the following advantages:
1, the invention provides a kind of new approaches preparing high-purity sulphuric acid nickel from nickel-base alloy waste material.The present invention can nickel in efficient recovery nickel-base alloy waste material make high-purity sulphuric acid nickel, makes it directly apply to the relevant industries such as store battery, plating, have the features such as adaptability to raw material is strong, product purity is high, environmental pollution is little.
2, first the present invention adopts fusing, atomization and the method that leaches to be leached efficiently by metallic nickel from nickel-base alloy waste material and proceed in solution, then by the method for precipitation, extraction, back extraction, oil removing and evaporative crystallization, successively deep purifying is carried out to rich nickel leach liquor, finally prepare high-purity sulphuric acid nickel.
3, the nickel content in the solid slag thing adopting the present invention to obtain is below 0.5%, and nickel leaching yield is greater than 99%, and nickel recovery is greater than 96%, and the quality product of the single nickel salt of preparation is higher than GB " GB/T26524-2011 " requirement.
4, adopt the inventive method can nickel in efficient recovery nickel-base alloy waste material make high-purity sulphuric acid nickel, and the relevant industries such as store battery, plating can be directly applied to.The Solid separate obtained in the present invention can be used for reclaiming the rare elements such as tungsten, molybdenum, tantalum, chromium further.
5, the whole technological process of the present invention is almost pollution-free to environment, is that a kind of efficiency is high, cost is low, eco-friendly method.
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the process flow sheet that the present invention regenerates high-purity sulphuric acid nickel from nickel-base alloy waste material.
Embodiment
Embodiment 1
Composition graphs 1, the method that the present embodiment regenerates high-purity sulphuric acid nickel from nickel-base alloy waste material comprises the following steps:
Step one, nickel-base alloy waste material is fused into liquid state in high-frequency induction smelting furnace, obtains aluminium alloy; After testing, containing Ni 62.34wt% in described nickel-base alloy waste material, containing Co 8.67wt%;
The method of step 2, employing water atomization carries out atomization process to aluminium alloy described in step one, obtains powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 2mol/L, and described one section is leached sour volume V 1meet: V 1=5m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 75 DEG C, described one section leach process time be 1.5h; Described one section leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is nitric acid that the present embodiment one section of adopting leaches acid;
Before carrying out solid-liquid separation to one section of Leaching Systems, add flocculation liquid in advance in one section of Leaching Systems, the volume of described flocculation liquid is one section and leaches 0.03% of sour volume; Described flocculation liquid is flocculation agent and deionized water 0.2: 1 mixing solutions mixed in mass ratio, described flocculation agent is preferably cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide, and the flocculation agent that the present embodiment adopts is cationic-type polyacrylamide;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 2mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 6mol/L, and described two sections are leached sour volume V 2meet: V 2=4.5m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 85 DEG C, described two sections leach process times be 2h; Described two sections leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is nitric acid that the present embodiment two sections of adopting leach acid;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 4.0 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 70 DEG C; Described alkaline solution one is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution one for mass percentage be the trisodium phosphate aqueous solution of 5%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 4.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 70 DEG C; Described alkaline solution two is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution two for mass percentage be the ammonium bicarbonate aqueous solution of 20%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate d, make the nickel in Solid separate d proceed to liquid phase, thus effectively reduce nickel loss;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: 3 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 1: 1, carry out 4 stage countercurrent extractions; Described extraction agent one be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner one is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent one that the present embodiment adopts is extraction agent Cyanex272, and thinner one is sulfonated kerosene;
Sodium ion in rich nickel raffinate described in the method separation removing step 403 of step 404, employing extraction and ammonium ion, obtain rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: 3 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 2: 1, carry out 8 stage countercurrent extractions; Described extraction agent two be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner two is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent two that the present embodiment adopts is extraction agent P507, and thinner two is sulfonated kerosene;
The sulfuric acid that step 405, employing concentration are 1.2mol/L carries out back extraction to nickel organic phase rich described in step 404, obtains nickel sulfate solution; The detailed process of described back extraction is: under the volume ratio of sulfuric acid and rich nickel organic phase is the condition of 1: 15, carry out 6 stage countercurrent extractions;
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, by the nickel sulfate solution heating after oil removing described in step 406, to be concentrated into nickel ion concentration be 135g/L, then naturally cools to crystallizing at room temperature 9h, obtain high-purity sulphuric acid nickel.
After testing, the quality product of the single nickel salt of the present embodiment regeneration is more as shown in table 1 with the associated specifications of national standard " GB/T26524-2011 ".
The quality product of the single nickel salt of table 1 the present embodiment regeneration compares table look-up with national standard
As can be seen from Table 1, the quality product of the single nickel salt that the present embodiment is prepared from nickel-base alloy materials recycling is higher than national standard " GB/T 26524-2011 " technical requirements, and main metallic nickel content, much larger than 22%, can be widely used in plating and battery industry.
Embodiment 2
Composition graphs 1, the method that the present embodiment regenerates high-purity sulphuric acid nickel from nickel-base alloy waste material comprises the following steps:
Step one, nickel-base alloy waste material is fused into liquid state in electric arc furnace, obtains aluminium alloy; After testing, containing Ni 58.31wt% in described nickel-base alloy waste material, containing Co 10.24wt%;
The method of step 2, employing aerosolization carries out atomization process to aluminium alloy described in step one, obtains powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 4mol/L, and described one section is leached sour volume V 1meet: V 1=6m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 80 DEG C, described one section leach process time be 2h; Described one section leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is hydrochloric acid that the present embodiment one section of adopting leaches acid;
Before carrying out solid-liquid separation to one section of Leaching Systems, add flocculation liquid in advance in one section of Leaching Systems, the volume of described flocculation liquid is one section and leaches 0.05% of sour volume; Described flocculation liquid is flocculation agent and deionized water 0.5: 1 mixing solutions mixed in mass ratio, described flocculation agent is preferably cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide, and the flocculation agent that the present embodiment adopts is anion-polyacrylamide;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 4mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 8mol/L, and described two sections are leached sour volume V 2meet: V 2=5m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 80 DEG C, described two sections leach process times be 2h; Described two sections leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is hydrochloric acid that the present embodiment two sections of adopting leach acid;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 3.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 80 DEG C; Described alkaline solution one is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution one for mass percentage be the ammonia soln of 10%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 5.0 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 60 DEG C; Described alkaline solution two is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution two for mass percentage be the ammonium bicarbonate aqueous solution of 30%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate d, make the nickel in Solid separate d proceed to liquid phase, thus effectively reduce nickel loss;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: 4 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 2: 1, carry out 4 stage countercurrent extractions; Described extraction agent one be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner one is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent one that the present embodiment adopts is extraction agent P507, and thinner one is 260# solvent oil;
The method of step 404, employing extraction is separated the ammonium ion in rich nickel raffinate described in removing step 403, obtains rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: 4 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 2: 1, carry out 8 stage countercurrent extractions; Described extraction agent two be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner two is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent two that the present embodiment adopts is extraction agent P204, and thinner two is 260# solvent oil;
The sulfuric acid that step 405, employing concentration are 1.5mol/L carries out back extraction to nickel organic phase rich described in step 404, obtains nickel sulfate solution; The detailed process of described back extraction is: under the volume ratio of sulfuric acid and rich nickel organic phase is the condition of 1: 15, carry out 3 stage countercurrent extractions;
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, by the nickel sulfate solution heating after oil removing described in step 406, to be concentrated into nickel ion concentration be 124g/L, then naturally cools to crystallizing at room temperature 10h, obtain high-purity sulphuric acid nickel.
After testing, the quality product of the single nickel salt of the present embodiment regeneration is more as shown in table 2 with the associated specifications of national standard " GB/T26524-2011 ".
The quality product of the single nickel salt of table 2 the present embodiment regeneration compares table look-up with national standard
As can be seen from Table 2, the quality product of the single nickel salt that the present embodiment is prepared from nickel-base alloy materials recycling, higher than national standard " GB/T 26524-2011 " technical requirements, can be widely used in plating and battery industry.
Embodiment 3
Composition graphs 1, the method that the present embodiment regenerates high-purity sulphuric acid nickel from nickel-base alloy waste material comprises the following steps:
Step one, nickel-base alloy waste material is fused into liquid state in medium frequency induction melting furnace, obtains aluminium alloy; After testing, containing Ni 50.21wt% in described nickel-base alloy waste material, containing Co 9.77wt%;
The method of step 2, employing water atomization carries out atomization process to aluminium alloy described in step one, obtains powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 5mol/L, and described one section is leached sour volume V 1meet: V 1=4m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 70 DEG C, described one section leach process time be 3h; Described one section leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is sulfuric acid that the present embodiment one section of adopting leaches acid;
Before carrying out solid-liquid separation to one section of Leaching Systems, add flocculation liquid in advance in one section of Leaching Systems, the volume of described flocculation liquid is one section and leaches 0.01% of sour volume; Described flocculation liquid is flocculation agent and deionized water 0.1: 1 mixing solutions mixed in mass ratio, described flocculation agent is preferably cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide, and the flocculation agent that the present embodiment adopts is amphoteric ionic polyacrylamide;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 5mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 8mol/L, and described two sections are leached sour volume V 2meet: V 2=3m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 90 DEG C, described two sections leach process times be 1h; Described two sections leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, it is sulfuric acid that the present embodiment two sections of adopting leach acid;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 3.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 40 DEG C; Described alkaline solution one is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution one for mass percentage be the aqueous sodium carbonate of 30%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 4.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 40 DEG C; Described alkaline solution two is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution two for mass percentage be the aqueous sodium hydroxide solution of 5%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: 2 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 1: 1, carry out 8 stage countercurrent extractions; Described extraction agent one be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner one is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent one that the present embodiment adopts is extraction agent P507, extraction agent P204 and extraction agent Cyanex272 1: 1: 2 mixture mixed in mass ratio, and thinner one is sulfonated kerosene;
The method of step 404, employing extraction is separated the ammonium ion in rich nickel raffinate described in removing step 403, obtains rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: 2 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 1: 1, carry out 4 stage countercurrent extractions; Described extraction agent two be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner two is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent two that the present embodiment adopts is extraction agent P507 and extraction agent P204 3: 1 mixtures mixed in mass ratio, and thinner two is sulfonated kerosene and 260# solvent oil 2: 5 mixtures mixed in mass ratio;
The sulfuric acid that step 405, employing concentration are 0.5mol/L carries out back extraction to nickel organic phase rich described in step 404, obtains nickel sulfate solution; The detailed process of described back extraction is: under the volume ratio of sulfuric acid and rich nickel organic phase is the condition of 1: 8, carry out 3 stage countercurrent extractions;
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, by the nickel sulfate solution heating after oil removing described in step 406, to be concentrated into nickel ion concentration be 130g/L, then naturally cools to crystallizing at room temperature 6h, obtain high-purity sulphuric acid nickel.
After testing, the quality product of the single nickel salt of the present embodiment regeneration is more as shown in table 3 with the associated specifications of national standard " GB/T26524-2011 ".
The quality product of the single nickel salt of table 3 the present embodiment regeneration compares table look-up with national standard
As can be seen from Table 3, the quality product of the single nickel salt that the present embodiment is prepared from nickel-base alloy materials recycling, higher than national standard " GB/T 26524-2011 " technical requirements, can be widely used in plating and battery industry.
Embodiment 4
Composition graphs 1, the method that the present embodiment regenerates high-purity sulphuric acid nickel from nickel-base alloy waste material comprises the following steps:
Step one, nickel-base alloy waste material is fused into liquid state in electric arc furnace, obtains aluminium alloy; After testing, containing Ni 50.12wt% in described nickel-base alloy waste material, containing Co 9.6wt%;
Step 2, the method adopting mixing wastewater with air to be atomized carry out atomization process to aluminium alloy described in step one, obtain powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 5mol/L, and described one section is leached sour volume V 1meet: V 1=8m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 90 DEG C, described one section leach process time be 1h; Described one section leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, the present embodiment one section of adopting leaches the mix acid liquor that acid is hydrochloric acid and sulfuric acid;
Before carrying out solid-liquid separation to one section of Leaching Systems, add flocculation liquid in advance in one section of Leaching Systems, the volume of described flocculation liquid is one section and leaches 0.1% of sour volume; Described flocculation liquid is flocculation agent and deionized water 1: 1 mixing solutions mixed in mass ratio, described flocculation agent is preferably cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide, and the flocculation agent that the present embodiment adopts is polymer polyacrylamide;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 5mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 9mol/L, and described two sections are leached sour volume V 2meet: V 2=6m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 70 DEG C, described two sections leach process times be 3h; Described two sections leach that acid is preferably in sulfuric acid, hydrochloric acid and nitric acid one or more, the present embodiment two sections of adopting leach the mix acid liquor that acid are sulfuric acid and hydrochloric acid;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 4.0 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 80 DEG C; Described alkaline solution one is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution one for mass percentage be the ammonium bicarbonate aqueous solution of 15%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 5.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 80 DEG C; Described alkaline solution two is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is preferably one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; The present embodiment adopt alkaline solution two for mass percentage be the aqueous sodium carbonate of 5%;
In specific implementation process, can again carry out one section of removing impurity by means of precipitation process after acid-soluble for Solid separate b, make the nickel in Solid separate b proceed to liquid phase, thus effectively reduce nickel loss;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: 5 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 3: 1, carry out 4 stage countercurrent extractions; Described extraction agent one be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner one is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent one that the present embodiment adopts is extraction agent P507, and thinner one is sulfonated kerosene and 260# solvent oil 1: 1 mixing solutions mixed in mass ratio;
Sodium ion in rich nickel raffinate described in the method separation removing step 403 of step 404, employing extraction and ammonium ion, obtain rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: 5 mixture mixed for organic phase, under the volume ratio of organic phase and aqueous phase is the condition of 3: 1, carry out 4 stage countercurrent extractions; Described extraction agent two be preferably in extraction agent P507, extraction agent P204 and extraction agent Cyanex272 one or more, described thinner two is preferably sulfonated kerosene or/and 260# solvent oil, the extraction agent two that the present embodiment adopts is extraction agent P204 and extraction agent Cyanex272 2: 1 mixing solutionss mixed in mass ratio, and thinner two is sulfonated kerosene and 260# solvent oil 3: 1 mixtures mixed in mass ratio;
The sulfuric acid that step 405, employing concentration are 2.5mol/L carries out back extraction to nickel organic phase rich described in step 404, obtains nickel sulfate solution; The detailed process of described back extraction is: under the volume ratio of sulfuric acid and rich nickel organic phase is the condition of 1: 20, carry out 6 stage countercurrent extractions;
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, by the nickel sulfate solution heating after oil removing described in step 406, to be concentrated into nickel ion concentration be 120g/L, then naturally cools to crystallizing at room temperature 12h, obtain high-purity sulphuric acid nickel.
After testing, the quality product of the single nickel salt of the present embodiment regeneration is more as shown in table 4 with the associated specifications of national standard " GB/T26524-2011 ".
The quality product of the single nickel salt of table 4 the present embodiment regeneration compares table look-up with national standard
As can be seen from Table 4, the quality product of the single nickel salt that the present embodiment is prepared from nickel-base alloy materials recycling, higher than national standard " GB/T 26524-2011 " technical requirements, can be widely used in plating and battery industry.
The above is only preferred embodiment of the present invention, not imposes any restrictions the present invention.Every above embodiment is done according to invention technical spirit any simple modification, change and equivalence change, all still belong in the protection domain of technical solution of the present invention.

Claims (10)

1. from nickel-base alloy waste material, regenerate a method for high-purity sulphuric acid nickel, it is characterized in that, the method comprises the following steps:
Step one, nickel-base alloy scrap melting is become liquid, obtain aluminium alloy;
Step 2, aluminium alloy described in step one carried out to atomization process, obtain powdered alloy;
Step 3, powdered alloy described in step 2 is placed in one section and leaches acid and carry out one section and leach process, after solid-liquid separation, obtain one section of leach liquor and one section of leached mud; In described one section of leaching acid, hydrionic concentration is 2mol/L ~ 5mol/L, and described one section is leached sour volume V 1meet: 4m 1≤ V 1≤ 8m 1, wherein m 1for the quality of powdered alloy, m 1unit be g, V 1unit be mL, described one section leach process temperature be 70 DEG C ~ 90 DEG C, described one section leach process time be 1h ~ 3h;
Step 4, one section of leach liquor described in step 3 and one section of leached mud to be processed respectively:
The treating processes of described one section of leached mud is: one section of leached mud is placed in two sections of leaching acid and carries out two sections of leaching process, obtaining two sections of leach liquors and two sections of leached muds after solid-liquid separation, is then replace one section to leach acid after 2mol/L ~ 5mol/L to recycle by hydrionic concentration adjustment in two sections of leach liquors; In described two sections of leaching acid, hydrionic concentration is 6mol/L ~ 9mol/L, and described two sections are leached sour volume V 2meet: 3m 2≤ V 2≤ 6m 2, wherein m 2be the quality of one section of leached mud, m 2unit be g, V 2unit be mL, described two sections leach process temperature be 70 DEG C ~ 90 DEG C, described two sections leach process times be 1h ~ 3h;
Described one section of leach liquor is processed to step 407 by step 401:
Step 401, adopt alkaline solution one to carry out one section of removing impurity by means of precipitation process for precipitation agent to one section of leach liquor, be till 3.5 ~ 4.0 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing a and Solid separate b; The temperature of described one section of removing impurity by means of precipitation process is 40 DEG C ~ 80 DEG C;
Step 402, adopt alkaline solution two to carry out two sections of removing impurity by means of precipitation process to the thing of liquid separation described in step 401 a for precipitation agent, be till 4.5 ~ 5.5 until the pH value of reaction system, after solid-liquid separation, obtain liquid separation thing c and Solid separate d; Containing nickel and cobalt in described liquid separation thing c; The temperature of described two sections of removing impurity by means of precipitation process is 40 DEG C ~ 80 DEG C;
Nickel in the thing of liquid separation described in step 402 c is separated with cobalt by the method for step 403, employing extraction, obtains rich cobalt extraction liquid and rich nickel raffinate; The detailed process of described extraction is: with liquid separation thing c for aqueous phase, with extraction agent one and thinner one by volume 1: the mixture that (2 ~ 5) mix, for organic phase, is (1 ~ 3) in the volume ratio of organic phase and aqueous phase: carry out 4 ~ 8 stage countercurrents under the condition of 1 and extract;
Sodium ion in rich nickel raffinate described in the method separation removing step 403 of step 404, employing extraction, or/and ammonium ion, obtains rich nickel organic phase; The detailed process of described extraction is: with rich nickel raffinate for aqueous phase, with extraction agent two and thinner two by volume 1: the mixture that (2 ~ 5) mix, for organic phase, is (1 ~ 3) in the volume ratio of organic phase and aqueous phase: carry out 4 ~ 8 stage countercurrents under the condition of 1 and extract;
Step 405, employing sulfuric acid carry out back extraction to nickel organic phase rich described in step 404, obtain nickel sulfate solution; The detailed process of described back extraction is: be 1 in the volume ratio of sulfuric acid and rich nickel organic phase: carry out 3 ~ 6 stage countercurrents extractions under the condition of (8 ~ 20);
Step 406, employing gac carry out absorption oil removal treatment for sorbent material to nickel sulfate solution described in step 405, obtain the nickel sulfate solution after oil removing;
Step 407, the nickel sulfate solution heating after oil removing described in step 406 is concentrated into nickel ion concentration and is not less than 120g/L, after crystallization, obtain high-purity sulphuric acid nickel; In described high-purity sulphuric acid nickel, the mass percentage of nickel is not less than 22%.
2. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, in the waste material of nickel-base alloy described in step one, the mass percentage of nickel is not less than 50%.
3. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, melting the equipment that nickel-base alloy waste material adopts in step one is medium frequency induction melting furnace, high-frequency induction smelting furnace or electric arc furnace.
4. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, the concrete atomizing type being atomized process described in step 2 is aerosolization, water atomization or mixing wastewater with air atomization.
5. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, described in step 3 one section to leach described in acid and step 4 two sections leach sour be in sulfuric acid, hydrochloric acid and nitric acid one or more.
6. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, it is characterized in that, alkaline solution two described in alkaline solution one described in step 401 and step 402 is the mixing solutions that basic cpd and deionized water mix, and wherein basic cpd is one or more in sodium hydroxide, sodium carbonate, sodium bicarbonate, tertiary sodium phosphate, ammoniacal liquor and bicarbonate of ammonia; Described alkaline solution one is 5% ~ 30% with the mass percentage of alkaline solution two neutral and alkali compound.
7. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, it is characterized in that, before solid-liquid separation being carried out to one section of Leaching Systems in step 3, in one section of Leaching Systems, add flocculation liquid in advance, the volume of the flocculation liquid added is one section and leaches 0.01% ~ 0.1% of sour volume; Described flocculation liquid be flocculation agent and deionized water in mass ratio (0.1 ~ 1): 1 mixing solutions mixed, described flocculation agent is cationic-type polyacrylamide, anion-polyacrylamide, amphoteric ionic polyacrylamide or polymer polyacrylamide.
8. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, it is characterized in that, described in extraction agent one described in step 403 and step 404, extraction agent two is one or more in extraction agent P507, extraction agent P204 and extraction agent Cyanex272, and described thinner one and thinner two are sulfonated kerosene or/and 260# solvent oil.
9. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, the concentration of sulfuric acid described in step 405 is 0.5mol/L ~ 2.5mol/L.
10. a kind of method regenerating high-purity sulphuric acid nickel from nickel-base alloy waste material according to claim 1, is characterized in that, the time of crystallization described in step 407 is 6h ~ 12h.
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Denomination of invention: Method for regenerating high-purity nickel sulfate from nickel-based alloy waste material

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Denomination of invention: A method for regenerating high purity nickel sulfate from nickel base alloy waste

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