CN104646992A - Device for automatically assembling plates in manual pump - Google Patents
Device for automatically assembling plates in manual pump Download PDFInfo
- Publication number
- CN104646992A CN104646992A CN201510065520.5A CN201510065520A CN104646992A CN 104646992 A CN104646992 A CN 104646992A CN 201510065520 A CN201510065520 A CN 201510065520A CN 104646992 A CN104646992 A CN 104646992A
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- Prior art keywords
- disc
- installing plate
- cylinder
- barrel
- spring
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- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 16
- 230000000694 effects Effects 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Details Of Reciprocating Pumps (AREA)
Abstract
The invention relates to a device for automatically assembling plates in a manual pump, and belongs to the field of the manufacture of machinery. The plate assembling task is divided into three parts: a first part is to pull a leaf spring, a second part is to design and fixedly clamp a barrel, and a third part is to distribute and isolate materials and push the plates to accurate positions. A leaf spring pull mechanism is connected with an electric actuator to be integrally fixed on a top installation plate, and an air cylinder B is used for providing the power. The barrel is initially positioned by a positioning block and clamped by a finger-shaped cylinder. Double-axis air cylinders A and B and a positioning clamping part for distributing and pushing the material are indirectly connected with an air cylinder A, and the air cylinder A is used for providing the power. The entire structure is fixed on a main body framework. The device has advantages of novel structure, reliability, practicability, high automation degree and reliable and stable assembling process. The device can be directly applied to an automatic assembly line. The labor cost can be reduced.
Description
Technical field
The present invention relates to mechanical manufacturing field, the equipment of particularly a kind of automatic assembling for disc in manual pump.
Background technology
manual pump is the vitals in heavy-duty car and engineering machinery, for hydraulic actuator provides the hydraulic oil with certain pressure.The assembling of manual pump is very loaded down with trivial details, and the part related to is a lot.Current most of part still needs hand assembled.Assembling disc is the critical process in manual pump assembly project, and the projection on disc will load in the hole of spring leaf by this operation, requires that location is very accurate.More difficult owing to realizing automation, therefore still use manual assembly at present.
Summary of the invention
The object of the present invention is to provide a kind of equipment of the automatic assembling for disc in manual pump, solve the problems referred to above that prior art exists, realize the Automated assembly of disc, reliability is high, reduces human cost.
Above-mentioned purpose of the present invention is achieved through the following technical solutions:
For the equipment of the automatic assembling of disc in manual pump, comprise three parts, Part I is lift spring leaf, and Part II is barrel 6 and fixes to clamp, and Part III is sub-material separated material and disc is pushed into accurate location; Specifically: top installing plate 1 is fixed by screws in the top of main body frame 7, described top installing plate 1 upper mounting rail slide block 19, movement for YE 8 provides support and leads, described YE 8 is arranged on electric cylinder installing plate 20, and described electric cylinder installing plate 20 is fixed by screws on described guide rail slide block 19; The cylinder A 22 be arranged on top installing plate 1 is connected with electric cylinder installing plate 20 by joint 21, can push-and-pull electricity cylinder installing plate 20; Described YE 8 lower end is connected with lift spring leaf mechanism 100; Barrel fixes to clamp mechanism and sub-material pusher is installed on installing plate B11, and is indirectly connected with cylinder A2.Described lift spring leaf mechanism 100 is: installing plate A101 and connecting rod 106 are by pinned connection, and the other end of described connecting rod 106 and nipper plier 105 are by pinned connection, and disc block 104 and described nipper plier 105 pass through pinned connection; Described disc block 104 1 end face is circular arc, and arc radius is equal with disc 29 radius, locates disc 29; One end of spring catch 103 is threaded, and screws in the screwed hole of described disc block 104 upper surface; Described spring catch 103 is contained in spring spool 102, and described spring spool 102 is fixed by screws on installing plate A101; Spring is played a supporting role to spring catch 103 in described spring spool 102; When described YE 8 presses down installing plate A101, described spring catch 103 is flexible in spring spool 102, and installing plate A101 presses down nipper plier 105 upper end by connecting rod 106; Because described nipper plier 105 and disc block 104 are by pinned connection, therefore the jaw of described nipper plier 105 moves upward, and completes the lift task to spring leaf 8.
Described sub-material pusher is: riser 12 is arranged on installing plate B11, and the cylinder bar front end being arranged on the twin shaft cylinder B15 on riser 12 connects cutting plate 16; Twin shaft cylinder A13 is arranged on the opposite side of described riser 12, and cylinder bar front end is connected by screw push pedal 14; Described cutting plate 16 lower surface and described push pedal 14 upper surface are provided with very little gap; The material branched away is delivered to push pedal 14 front end by cutting plate 16, closes barrel 6 simultaneously.
Described barrel 6 one end is shut, and other end opening, circumferentially slots in the axial direction at it, and object conveniently loads in barrel 6 by disc 29; Middle and lower part is provided with annular protrusion, plays axial location effect; Lower position has rectangle hole, and catch (26) inserts wherein, prevents disc 29 from dropping.
Described main body frame 7 is overlapped by 45 × 45 aluminium alloy extrusions to form.
Beneficial effect of the present invention is: in enterprise, the assembling of manual pump disc still adopts hand assembled at present, and because this operation is the key procedure of assembling process, assembly precision requires strict, does not therefore still realize Automated assembly at present.The present invention well achieves the Automated assembly of disc by said mechanism, improves production efficiency greatly, reduces human cost.Projection on disc will load in the hole of spring leaf by this operation, require that location is very accurate, the present invention adopts imitate manual to assemble the method for action, the accurate reliably drive link mechanism of YE is utilized to realize lift spring leaf, and utilize the extremely spacing of cylinder and proximity transducer to ensure that disc is assembled to assigned address accurately, ensure that the accuracy of assembling.Overall unified employing aluminium alloy extrusions, elegant in appearance, structure is reliable.The linkage that the present invention designs separately and barrel take into full account the convenience of operative, workman adopts and only need be put in frock by barrel during designed barrel material loading, button press just can automated exchanged cutter, specification is more spread in box before comparing, feeding is more quick, and novel structure, simple and practical.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a application's part, and illustrative example of the present invention and explanation thereof, for explaining the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is main TV structure schematic diagram of the present invention;
Fig. 2 is lift spring leaf mechanism schematic diagram of the present invention;
Fig. 3 is the clamping of barrel of the present invention location and pushes away disc structural scheme of mechanism;
Fig. 4 is top mechanism schematic diagram of the present invention;
Fig. 5 is barrel schematic diagram of the present invention;
Fig. 6 is valve plate of the present invention and valve plate fixing tool schematic diagram.
In figure: 1, top installing plate; 2, cylinder A; 3, fairlead; 4, installing plate C; 5, floating junction; 6, barrel; 7, main body frame; 8, YE; 9, finger-type cylinder; 10, cushion block B; 11, installing plate B; 12, riser; 13, twin shaft cylinder A; 14, push pedal; 15, twin shaft cylinder B; 16, cutting plate; 17, locating piece; 18, holding claw; 19, guide rail slide block; 20, electric cylinder installing plate; 21, joint; 22, cylinder B; 23, boatswain chair; 24, connecting plate; 25, optical axis; 26, catch; 27, valve plate; 28, spring leaf; 100, spring leaf mechanism is lifted; 101, installing plate A; 102, spring spool; 103, spring catch; 104, disc block; 105, nipper plier; 106, connecting rod; 29, disc; 30, valve plate fixing tool.
Detailed description of the invention
Detailed content of the present invention and detailed description of the invention thereof is further illustrated below in conjunction with accompanying drawing.
See shown in Fig. 1 to Fig. 6, the equipment of the automatic assembling for disc in manual pump of the present invention, automaticity is high, and reliability is high.Disc fittage is mainly divided into three parts: Part I is lift spring leaf, and Part II is the design of barrel and fixes to clamp, and Part III is sub-material separated material and disc is pushed into accurate location.Its concrete structure is: spring leaf 28 is welded on valve plate 27, and described valve plate 27 is fixed by valve plate fixing tool 30, and this valve plate fixing tool can be arranged in automatic assembly line, can move along line body.Main body frame 7 is overlapped by 45x45 aluminium alloy extrusions and forms.Top installing plate 1 is fixed by screws in the top of main body frame 7.Described top installing plate 1 upper mounting rail slide block 19, the movement for YE 8 provides support and leads.Described YE 8 is arranged on electric cylinder installing plate 20, and described electric cylinder installing plate 20 is fixed by screws on described guide rail slide block 19.The cylinder B22 be arranged on described top installing plate 1 is connected with described electric cylinder installing plate 20 by joint 21, can electric cylinder installing plate 20 described in push-and-pull.Described YE 8 lower end is connected with lift spring leaf mechanism 100.
Shown in Figure 2, described lift spring leaf mechanism 100 is: installing plate A101 and connecting rod 106 are by pinned connection, and the other end of described connecting rod 106 and nipper plier 105 are by pinned connection, and disc block 104 and described nipper plier 105 pass through pinned connection.Described disc block 104 1 end face is circular arc, and arc radius is equal with disc 29 radius, can play positioning action to disc 29.One end of spring catch 103 is threaded, and can screw in the screwed hole of described disc block 104 upper surface.Described spring catch 103 is contained in spring spool 102, and described spring spool 102 is fixed by screws on installing plate A101.Spring is played a supporting role to described spring catch 103 in described spring spool 102.When described YE 8 presses down described installing plate A101, described spring catch 103 is flexible in described spring spool 102, and described installing plate A101 presses down described nipper plier 105 upper end by described connecting rod 106.Because described nipper plier 105 and described disc block 104 are by pinned connection, therefore the jaw of described nipper plier 105 moves upward, and completes the lift task to spring leaf 28.
See shown in Fig. 3 to 5, barrel 6 one end is shut, other end opening.Circumferentially slot in the axial direction at it, object conveniently loads in cylinder by disc 29; Middle and lower part is provided with annular protrusion, plays axial location effect; Have rectangle hole close to bottom position, catch 26 inserts wherein, prevents disc 29 from dropping.The clamping of described barrel 6 utilizes the finger-type cylinder 9 be arranged on installing plate B 11 to drive and be arranged on to refer to that the holding claw 18 on block clamps.Locating piece 17 is arranged on installing plate B 11, plays radial location effect.Overlapped with the centre of location of locating piece 17 by the centre of location of cushion block B 10 pawl 18 adjusting described finger-type cylinder 9 lower end.Riser 12 is arranged on described installing plate B 11.The cylinder bar front end being arranged on the twin shaft cylinder B15 on described riser 12 connects cutting plate 16.Twin shaft cylinder A13 is arranged on the opposite side of described riser 12, and cylinder bar front end is connected by screw push pedal 14.Described cutting plate 16 lower surface and described push pedal 14 upper surface leave very little gap.Fixed by two pieces of connecting plates 24 between boatswain chair 23 and installing plate B 11.Described boatswain chair 23 is provided with two optical axises 25, optical axis 25 is through in fairlead 3, plays guide effect to described boatswain chair 23.Described fairlead 3 is arranged on installing plate C 4, and the cylinder be arranged on described installing plate C 4 is connected with boatswain chair 23 by floating junction 5, promotes described boatswain chair 23 and the rise and fall of lower mechanism thereof.Described installing plate C 4 is fixed by screws on main body frame 7.
See shown in Fig. 1 to Fig. 6, the course of work of the present invention is as follows:
Switch on power, for equipment is powered, manually barrel 6 is placed on locating piece 17, Primary Location.Then button press, barrel 6 clamps by finger-type cylinder 9, completes material loading.Extract catch 26 out, disc 29 is fallen on cutting plate 16 due to gravity.When equipment enters automatic mode, YE 8 promotes lift spring leaf mechanism 100 and declines, and stops close to during valve plate 27 surface when dropping to disc block 104.Cylinder B22 promotes electric cylinder installing plate 20 and moves forward, and makes in two spaces of the jaw partial insertion spring leaf 28 of nipper plier 105.YE 8 continues to promote lift spring leaf mechanism 100 and declines, and is upwards lifted by spring leaf 28.While completing above-mentioned action, cylinder A2 promotes boatswain chair 23 to push pedal 14 close to valve plate 27 surface, and it is flexible once that twin shaft cylinder B15 promotes cutting plate 16, the disc of in cylinder 29 is pushed into the front end of push pedal 14.Described push pedal 14 promotes disc 29 until blocked by disc block 104 under the promotion of twin shaft cylinder A13.Complete the task of assembling disc automatically.
The foregoing is only preferred embodiment of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments made for the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. for an equipment for the automatic assembling of disc in manual pump, it is characterized in that: comprise three parts, Part I is lift spring leaf, and Part II is barrel (6) and fixes to clamp, and Part III is sub-material separated material and disc is pushed into accurate location; Specifically: top installing plate (1) is fixed by screws in the top of main body frame (7), described top installing plate (1) upper mounting rail slide block (19), for the movement of YE (8) provides support and leads, described YE (8) is arranged on electric cylinder installing plate (20), and described electric cylinder installing plate (20) is fixed by screws on described guide rail slide block (19); Be arranged on the cylinder B(22 on top installing plate (1)) be connected with electric cylinder installing plate (20) by joint (21), can push-and-pull electricity cylinder installing plate (20); Described YE (8) lower end is connected with lift spring leaf mechanism (100); Barrel fixes to clamp mechanism and sub-material pusher is installed in installing plate B(11) on, and indirectly with cylinder A(2) be connected.
2. the equipment of the automatic assembling for disc in manual pump according to claim 1, it is characterized in that: described lift spring leaf mechanism (100) is: installing plate A(101) pass through pinned connection with connecting rod (106), the other end of described connecting rod (106) and nipper plier (105) are by pinned connection, and disc block (104) and described nipper plier (105) pass through pinned connection; Described disc block (104) end face is circular arc, and arc radius is equal with disc (29) radius, locates disc (29); One end of spring catch (103) is threaded, and screws in the screwed hole of described disc block (104) upper surface; Described spring catch (103) is contained in spring spool (102), and described spring spool (102) is fixed by screws in installing plate A(101) on; Spring is played a supporting role to spring catch (103) in described spring spool (102); When described YE (8) presses down installing plate A(101) time, described spring catch (103) is flexible in spring spool (102), installing plate A(101) press down nipper plier (105) upper end by connecting rod (106); Because described nipper plier (105) and disc block (104) are by pinned connection, therefore the jaw of described nipper plier (105) moves upward, and completes the lift task to spring leaf (8).
3. the equipment of the automatic assembling for disc in manual pump according to claim 1, it is characterized in that: described sub-material pusher is: riser (12) is arranged on installing plate B(11) on, be arranged on the twin shaft cylinder B(15 on riser (12)) cylinder bar front end connect cutting plate (16); Twin shaft cylinder A(13) be arranged on the opposite side of described riser (12), cylinder bar front end is connected by screw push pedal (14); Described cutting plate (16) lower surface and described push pedal (14) upper surface are provided with gap; The material branched away is delivered to push pedal (14) front end by cutting plate (16), closes barrel (6) simultaneously.
4. the equipment of the automatic assembling for disc in manual pump according to claim 1, is characterized in that: described barrel (6) one end is shut, and other end opening, circumferentially slots in the axial direction at it, and disc (29) loads in barrel (6); Middle and lower part is provided with annular protrusion, plays axial location effect; Lower position has rectangle hole, and catch (26) inserts wherein, prevents disc (29) from dropping.
5. the equipment of the automatic assembling for disc in manual pump according to claim 1, is characterized in that: described described main body frame (7) is overlapped by 45 × 45 aluminium alloy extrusions to form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510065520.5A CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510065520.5A CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104646992A true CN104646992A (en) | 2015-05-27 |
| CN104646992B CN104646992B (en) | 2017-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510065520.5A Active CN104646992B (en) | 2015-02-09 | 2015-02-09 | Device for automatically assembling plates in manual pump |
Country Status (1)
| Country | Link |
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| CN (1) | CN104646992B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563111A (en) * | 2016-02-03 | 2016-05-11 | 吉林大学 | Automatic mounting device for switch on straight valve element in manual pump |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11216696A (en) * | 1998-01-30 | 1999-08-10 | Shibuya Kogyo Co Ltd | Solder ball mounting apparatus |
| CN1552533A (en) * | 2003-12-19 | 2004-12-08 | 沈阳仪表科学研究院 | Long-range controlling pressure regulator for high-pressure water cleaner |
| CN201588754U (en) * | 2009-12-29 | 2010-09-22 | 岳峰 | Manual pump |
| CN104314805A (en) * | 2014-09-22 | 2015-01-28 | 刘国利 | Mine pump automatic unloading hydraulic control valve assembly |
| CN204545821U (en) * | 2015-02-09 | 2015-08-12 | 吉林大学 | For the equipment of the automatic assembling of disc in manual pump |
-
2015
- 2015-02-09 CN CN201510065520.5A patent/CN104646992B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11216696A (en) * | 1998-01-30 | 1999-08-10 | Shibuya Kogyo Co Ltd | Solder ball mounting apparatus |
| CN1552533A (en) * | 2003-12-19 | 2004-12-08 | 沈阳仪表科学研究院 | Long-range controlling pressure regulator for high-pressure water cleaner |
| CN201588754U (en) * | 2009-12-29 | 2010-09-22 | 岳峰 | Manual pump |
| CN104314805A (en) * | 2014-09-22 | 2015-01-28 | 刘国利 | Mine pump automatic unloading hydraulic control valve assembly |
| CN204545821U (en) * | 2015-02-09 | 2015-08-12 | 吉林大学 | For the equipment of the automatic assembling of disc in manual pump |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563111A (en) * | 2016-02-03 | 2016-05-11 | 吉林大学 | Automatic mounting device for switch on straight valve element in manual pump |
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| Publication number | Publication date |
|---|---|
| CN104646992B (en) | 2017-02-22 |
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Effective date of registration: 20190613 Address after: 130000 Changde Industrial Park, Changchun City, Jilin Province Patentee after: Changchun Baoze Technology Co.,Ltd. Address before: 130012 No. 2699 Qianjin Street, Jilin, Changchun Patentee before: Jilin University |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240508 Address after: 130000 North Lake Science and Technology Development Zone, Changchun City, Jilin Province, China, No. 199 Kechuang Road, Building 1, Doors 1 and 2, and the first floor of Building 2 Patentee after: Changchun Antong Industrial Co.,Ltd. Country or region after: China Address before: 130000 Changde Industrial Park, Changchun City, Jilin Province Patentee before: Changchun Baoze Technology Co.,Ltd. Country or region before: China |