CN104646355A - Film size stability and surface cleaning equipment - Google Patents
Film size stability and surface cleaning equipment Download PDFInfo
- Publication number
- CN104646355A CN104646355A CN201510086283.0A CN201510086283A CN104646355A CN 104646355 A CN104646355 A CN 104646355A CN 201510086283 A CN201510086283 A CN 201510086283A CN 104646355 A CN104646355 A CN 104646355A
- Authority
- CN
- China
- Prior art keywords
- bearing
- film
- steel band
- enters
- connects
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 33
- 238000011010 flushing procedure Methods 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000007664 blowing Methods 0.000 claims abstract description 5
- 230000003749 cleanliness Effects 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 33
- 239000010959 steel Substances 0.000 claims description 33
- 238000005201 scrubbing Methods 0.000 claims description 24
- 230000002000 scavenging effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 2
- 230000001680 brushing effect Effects 0.000 abstract 3
- 239000000428 dust Substances 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 239000010408 film Substances 0.000 description 45
- 238000002474 experimental method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 206010013786 Dry skin Diseases 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 229920003223 poly(pyromellitimide-1,4-diphenyl ether) Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides film size stability and surface cleaning equipment with a good use effect. According to the technical scheme, the equipment mainly comprises a first support frame (1), a film reel (2), a film (3), a hot water cleaning box inlet bearing (4), a hot water cleaning box (5), a brushing box (6), a brushing roll (7), a brushing box outlet bearing (8), a flushing box inlet bearing (9), a flushing spray head (10), a flushing box outlet bearing (11), an ultrasonic generator (12), a blowing head (13), a fan (14), a drying box inlet bearing (15), a drying box (16), a drying box outlet bearing (17), a second support frame (18) and a film coiling bearing (19). The film size stability and surface cleaning equipment is reasonable and practical in design and is suitable for wide popularization and use, broken films can be fully removed, dust on the surface of a film is reduced greatly, and the cleanliness requirement of a customer is fully met.
Description
Technical field
The present invention relates to thin film processing techniques field, especially film dimensions stability and surface cleaning equipment.
Background technology
Kapton is with excellent properties such as the mechanical performance of its excellence, resistance to elevated temperatures, decay resistance, low-k and high resistivities, be widely used in microelectronic industry, be particularly useful for copper-clad plate field, the stretching-machine of domestic all needle plate types all can produce broken film waste material, because film exists Electrostatic Absorption, this will make the broken film fallen on track limit again be adsorbed onto on film, causes secondary pollution to film.And the domestic cover layer for FPC industry is always because dimensional stability occurs that more greatly and often contraposition is inaccurate, this causes very burden to soft board manufacturer.The dimensional stability of PI film is controlled to ± 0.8 ‰ within be also to PI film manufacturer propose the problem that must solve.
Summary of the invention
Object of the present invention is exactly the defect existed for prior art, the film dimensions stability providing a kind of result of use good and surface cleaning equipment.Its technical scheme is: rigid bearing on the first bracing frame, bearing is provided with film roll, the film of film roll by the steel band on bearing with operation, steel band connection hot water cleaning case enters bearing and enters hot water cleaning case, multiple bearings that steel band connects in hot water cleaning case enter scrubbing box, steel band is connected bearing in scrubbing box and is rolled by scrubbing of being provided with in scrubbing box and connects scrubbing box and go out bearing, steel band goes out bearing connection flushing cisterns by scrubbing box and enters bearing, steel band enters flushing cisterns and connects the bearing in flushing cisterns and go out bearing by the Flushing nozzle connection flushing cisterns be provided with in flushing cisterns, steel band goes out bearing by flushing cisterns and connects in de-watering apparatus the bearing that is provided with and top and bottom blowing head by being provided with in de-watering apparatus, de-watering apparatus top is provided with supersonic generator, de-watering apparatus external linkage blower fan, steel band connects drying baker by the bearing be provided with in de-watering apparatus and enters bearing, steel band enters bearing by drying baker and enters drying baker and by the connection drying baker drying baker that gone out bearing, steel band goes out bearing by drying baker and to connect on the second bracing frame fixing last item and hold, steel band holds by fixing last item the film take-up bearing that connection second bracing frame is provided with.
Film runs scavenging period 30 seconds in the hot water of 85-90 DEG C, 30 seconds drying times in the baker of 200 DEG C, linear velocity 10m/min, and the time of in this case scrubbing and rinsing is enough, and film surface cleanliness factor is good, and speed is moderate, drying is good.
The present invention adopts said structure to achieve to integrate cooling, clean-up effect; tail gas safe discharge, qualified discharge, be conducive to environmental protection and human health, and operating cost is also lower simultaneously; there is good ecological benefits, Social benefit and economic benefit, be beneficial to and widely popularize.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
As shown in Figure 1, film dimensions stability and surface cleaning equipment, enter bearing 4, hot water cleaning case 5, scrubbing box 6 primarily of the first bracing frame 1, film roll 2, film 3, hot water cleaning case, scrub roll 7, scrubbing box goes out bearing 8, flushing cisterns enters bearing 9, Flushing nozzle 10, flushing cisterns go out bearing 11, supersonic generator 12, blowing 13, blower fan 14, drying baker enters bearing 15, drying baker 16, drying baker goes out bearing 17, second bracing frame 18 and film take-up bearing 19 is formed, rigid bearing on first bracing frame 1, bearing is provided with film roll 2, the film 3 of film roll 2 by the steel band on bearing with operation, steel band connection hot water cleaning case enters bearing 4 and enters hot water cleaning case 5, multiple bearings that steel band connects in hot water cleaning case 5 enter scrubbing box 6, steel band connects bearing in scrubbing box 6 and rolls 7 connection scrubbing boxes by scrubbing of being provided with in scrubbing box 6 and goes out bearing 8, steel band goes out bearing 8 by scrubbing box and connects flushing cisterns and enter bearing 9, steel band enters the bearing in flushing cisterns connection flushing cisterns and connects flushing cisterns by the Flushing nozzle 10 be provided with in flushing cisterns and goes out bearing 11, steel band goes out bearing 11 by flushing cisterns and connects the bearing that is provided with in de-watering apparatus and top and bottom blowing head 13 by being provided with in de-watering apparatus, de-watering apparatus top is provided with supersonic generator 12, de-watering apparatus external linkage blower fan 14, steel band connects drying baker by the bearing be provided with in de-watering apparatus and enters bearing 15, steel band enters bearing 15 by drying baker and enters drying baker 16 and gone out bearing 17 gone out drying baker 16 by connection drying baker, steel band goes out bearing 17 by drying baker and to connect on the second bracing frame 18 fixing last item and hold, steel band holds by fixing last item the film take-up bearing 19 that connection second bracing frame 18 is provided with.
Embodiment
Get same batch of A, B, C produced, the 3 volumes film that rolls off the production line is tested:
Laboratory records shrinkage factor three volume and is respectively:
A horizontal+0.45 ‰, longitudinal+1.0 ‰;
B horizontal+0.38 ‰, longitudinal+1.2 ‰;
C horizontal+0.27 ‰, longitudinal+0.89 ‰;
Checking machine detects film surface defects result with the camera of two groups of 8K as follows:
A grey black 51 place; Broken film 203 place; Spot 1 place.
B grey black 10 place; Broken film 180 place.
C grey black 35 place; Broken film 319 place.
Experiment one, A rolls up film linear velocity 5m/min, and it is 60 seconds that film runs scavenging period in water, temperature 200 DEG C of dryings 60 seconds in baker, unwinding tension 20-25N; Hot water cleaning water temperature 80-85 DEG C; Scrubbing roller rotating speed 50r/min; Positive and negative 20 fan-shaped water nozzles rinse; Ultrasonic wave distribution frequency 25 ± 1KHZ; Cumulative power 4KW; Hot blast blows down outlet temperature 150 DEG C; Film is at machine tension detect 25-30N; Winding tension 35 ± 5N.
After process, shrinkage factor is: horizontal+0.23 ‰, longitudinal+0.45 ‰; Laterally reduce+0.22 ‰, longitudinally reduce+0.55 ‰.Film surface fault, detects grey black 0 place through checking machine; Broken film 2 place; Spot 0 place.
Experiment two, B rolls up film linear velocity 10m/min, and it is 30 seconds that film runs scavenging period in cleaning water temperature 85-90 DEG C of water, and 200 DEG C of dryings 30 seconds in baker, other technological parameters are with experiment one.
After process, shrinkage factor is: horizontal+0.13 ‰, longitudinal+0.46 ‰; Laterally reduce+0.13 ‰, longitudinally reduce+0.74 ‰.Film surface, without fault, detects grey black 0 place through checking machine; Broken film 0 place; Spot 0 place.
Experiment three, C rolls up film linear velocity 12m/min, and it is 25 seconds that film runs scavenging period in cleaning water temperature 90-95 DEG C of water, and 200 DEG C of dryings 25 seconds in baker, other technological parameters are with experiment one.
After process, shrinkage factor is: horizontal+0.27 ‰, longitudinal+0.80 ‰; Laterally do not become, longitudinally reduce+0.09 ‰.Film surface fault, detects grey black 1 place through checking machine; Broken film 1 place; Spot 3 place is remaining water stain through observation analysis.
Experiment proves, film runs scavenging period 30 seconds in the hot water of 85-90 DEG C, 30 seconds drying times in the baker of 200 DEG C, linear velocity 10m/min, and the time of in this case scrubbing and rinsing is enough, and film surface cleanliness factor is good, and speed is moderate, drying is good.
Film shrinkage after process is non-linear reduction in various degree, and the dimensional stability that greatly strengthen product can be met customer need completely.
Claims (2)
1. film dimensions stability and surface cleaning equipment, it is characterized in that: the upper rigid bearing of the first bracing frame (1), bearing is provided with film roll (2), the film (3) of film roll (2) by the steel band on bearing with operation, steel band connection hot water cleaning case enters bearing (4) and enters hot water cleaning case (5), multiple bearings that steel band connects in hot water cleaning case (5) enter scrubbing box (6), steel band connects bearing in scrubbing box (6) and rolls (7) by scrubbing of being provided with in scrubbing box (6) and connects scrubbing box and go out bearing (8), steel band goes out bearing (8) connection flushing cisterns by scrubbing box and enters bearing (9), steel band enters flushing cisterns and connects the bearing in flushing cisterns and go out bearing (11) by Flushing nozzle (10) the connection flushing cisterns be provided with in flushing cisterns, steel band goes out bearing (11) by flushing cisterns and connects in de-watering apparatus the bearing that is provided with and top and bottom blowing head (13) by being provided with in de-watering apparatus, de-watering apparatus top is provided with supersonic generator (12), de-watering apparatus external linkage blower fan () 14, steel band connects drying baker by the bearing be provided with in de-watering apparatus and enters bearing (15), steel band enters bearing (15) by drying baker and enters drying baker (16) and go out bearing (17) gone out drying baker (16) by connecting drying baker, steel band goes out by drying baker the last item that bearing (17) connects the second bracing frame (18) upper fixing and holds, steel band holds by fixing last item the film take-up bearing (19) that connection second bracing frame (18) is provided with.
2. film dimensions stability according to claim 1 and surface cleaning equipment, it is characterized in that: film (3) runs scavenging period 30 seconds in the hot water of 85-90 ° DEG C, 30 seconds drying times in the baker of 200 DEG C, linear velocity 10m/min, the time of in this case scrubbing and rinse is enough, film surface cleanliness factor is good, and speed is moderate, drying is good.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086283.0A CN104646355A (en) | 2015-02-13 | 2015-02-13 | Film size stability and surface cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510086283.0A CN104646355A (en) | 2015-02-13 | 2015-02-13 | Film size stability and surface cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104646355A true CN104646355A (en) | 2015-05-27 |
Family
ID=53238282
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510086283.0A Pending CN104646355A (en) | 2015-02-13 | 2015-02-13 | Film size stability and surface cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104646355A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104984975A (en) * | 2015-07-21 | 2015-10-21 | 吴江新劲纺织有限公司 | Ultrasonic dust removing device for spinning |
| CN105032809A (en) * | 2015-06-04 | 2015-11-11 | 苏州紫冠自动化设备有限公司 | Plastic cleaning machine table |
| CN106111584A (en) * | 2016-06-20 | 2016-11-16 | 安庆市鑫顺塑业有限公司 | A kind of plastic sheeting cleans device |
| CN106276350A (en) * | 2016-06-20 | 2017-01-04 | 安庆市鑫顺塑业有限公司 | A kind of film cleaning device |
| CN107626656A (en) * | 2017-11-13 | 2018-01-26 | 无锡杰森表面处理设备有限公司 | Linear pattern aluminium strip surface clean active line |
| CN107626655A (en) * | 2017-11-13 | 2018-01-26 | 无锡杰森表面处理设备有限公司 | The aluminium strip cleaning equipment of dancing wheel anti-rock is installed |
| CN107716419A (en) * | 2017-11-13 | 2018-02-23 | 无锡杰森表面处理设备有限公司 | Aluminium strip surface cleaning processing equipment |
| CN108816829A (en) * | 2018-06-15 | 2018-11-16 | 合肥国轩高科动力能源有限公司 | PET film belt cleaning device |
| CN110665870A (en) * | 2019-10-23 | 2020-01-10 | 江苏汇成光电有限公司 | Device for automatically cleaning protective belt |
| WO2020097773A1 (en) * | 2018-11-12 | 2020-05-22 | 葛慰慈 | Plastic film washing device |
| CN117862083A (en) * | 2024-03-12 | 2024-04-12 | 南通达净塑料制品厂 | Plastic composite film sinking-floating type cleaning device |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06296940A (en) * | 1991-02-28 | 1994-10-25 | Hitachi Plant Eng & Constr Co Ltd | Method and device for pressure-swinging cleaning |
| CN201168706Y (en) * | 2007-10-12 | 2008-12-24 | 广州市扬华机械有限公司 | Coil material and sheet material cleaning curing production line |
| US20090056749A1 (en) * | 2007-09-05 | 2009-03-05 | Hisamitsu Hori | Liquid application apparatus and method, and image forming apparatus |
| KR100994555B1 (en) * | 2009-12-08 | 2010-11-16 | 주식회사 에스아이티코리아 | Washer for thin goods |
| CN102305978A (en) * | 2011-08-31 | 2012-01-04 | 深圳市长江力伟股份有限公司 | Production system of silicon substrate liquid crystal display screen and production method thereof |
| CN202527391U (en) * | 2012-02-09 | 2012-11-14 | 南通环球塑料工程有限公司 | Simple and easy membrane cleaning drying all-in-one machine |
| CN203155636U (en) * | 2013-02-27 | 2013-08-28 | 江苏华兰药用新材料股份有限公司 | Film washing machine |
| CN203459340U (en) * | 2013-08-22 | 2014-03-05 | 苏州晶洲装备科技有限公司 | Ultrathin rolled membrane cleaning equipment |
| CN204523688U (en) * | 2015-02-13 | 2015-08-05 | 山东迪赛机电有限公司 | Film dimensions stability and surface cleaning equipment |
-
2015
- 2015-02-13 CN CN201510086283.0A patent/CN104646355A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06296940A (en) * | 1991-02-28 | 1994-10-25 | Hitachi Plant Eng & Constr Co Ltd | Method and device for pressure-swinging cleaning |
| US20090056749A1 (en) * | 2007-09-05 | 2009-03-05 | Hisamitsu Hori | Liquid application apparatus and method, and image forming apparatus |
| CN201168706Y (en) * | 2007-10-12 | 2008-12-24 | 广州市扬华机械有限公司 | Coil material and sheet material cleaning curing production line |
| KR100994555B1 (en) * | 2009-12-08 | 2010-11-16 | 주식회사 에스아이티코리아 | Washer for thin goods |
| CN102305978A (en) * | 2011-08-31 | 2012-01-04 | 深圳市长江力伟股份有限公司 | Production system of silicon substrate liquid crystal display screen and production method thereof |
| CN202527391U (en) * | 2012-02-09 | 2012-11-14 | 南通环球塑料工程有限公司 | Simple and easy membrane cleaning drying all-in-one machine |
| CN203155636U (en) * | 2013-02-27 | 2013-08-28 | 江苏华兰药用新材料股份有限公司 | Film washing machine |
| CN203459340U (en) * | 2013-08-22 | 2014-03-05 | 苏州晶洲装备科技有限公司 | Ultrathin rolled membrane cleaning equipment |
| CN204523688U (en) * | 2015-02-13 | 2015-08-05 | 山东迪赛机电有限公司 | Film dimensions stability and surface cleaning equipment |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105032809A (en) * | 2015-06-04 | 2015-11-11 | 苏州紫冠自动化设备有限公司 | Plastic cleaning machine table |
| CN104984975A (en) * | 2015-07-21 | 2015-10-21 | 吴江新劲纺织有限公司 | Ultrasonic dust removing device for spinning |
| CN106111584A (en) * | 2016-06-20 | 2016-11-16 | 安庆市鑫顺塑业有限公司 | A kind of plastic sheeting cleans device |
| CN106276350A (en) * | 2016-06-20 | 2017-01-04 | 安庆市鑫顺塑业有限公司 | A kind of film cleaning device |
| CN107716419A (en) * | 2017-11-13 | 2018-02-23 | 无锡杰森表面处理设备有限公司 | Aluminium strip surface cleaning processing equipment |
| CN107626655A (en) * | 2017-11-13 | 2018-01-26 | 无锡杰森表面处理设备有限公司 | The aluminium strip cleaning equipment of dancing wheel anti-rock is installed |
| CN107626656A (en) * | 2017-11-13 | 2018-01-26 | 无锡杰森表面处理设备有限公司 | Linear pattern aluminium strip surface clean active line |
| CN108816829A (en) * | 2018-06-15 | 2018-11-16 | 合肥国轩高科动力能源有限公司 | PET film belt cleaning device |
| WO2020097773A1 (en) * | 2018-11-12 | 2020-05-22 | 葛慰慈 | Plastic film washing device |
| CN110665870A (en) * | 2019-10-23 | 2020-01-10 | 江苏汇成光电有限公司 | Device for automatically cleaning protective belt |
| CN110665870B (en) * | 2019-10-23 | 2024-05-31 | 江苏汇成光电有限公司 | Device for automatically cleaning protective belt |
| CN117862083A (en) * | 2024-03-12 | 2024-04-12 | 南通达净塑料制品厂 | Plastic composite film sinking-floating type cleaning device |
| CN117862083B (en) * | 2024-03-12 | 2024-05-28 | 南通达净塑料制品厂 | Plastic composite film sinking-floating type cleaning device |
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Application publication date: 20150527 |
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