CN104645872B - Paint toning system with dynamic data allocation function - Google Patents
Paint toning system with dynamic data allocation function Download PDFInfo
- Publication number
- CN104645872B CN104645872B CN201310596528.5A CN201310596528A CN104645872B CN 104645872 B CN104645872 B CN 104645872B CN 201310596528 A CN201310596528 A CN 201310596528A CN 104645872 B CN104645872 B CN 104645872B
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- Prior art keywords
- mill base
- weight
- coating
- allotter
- metering formula
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- Expired - Fee Related
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- 239000003973 paint Substances 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 238000002347 injection Methods 0.000 claims abstract description 10
- 239000007924 injection Substances 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims description 68
- 238000000576 coating method Methods 0.000 claims description 68
- 238000002156 mixing Methods 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 8
- 230000008054 signal transmission Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000009472 formulation Methods 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000003086 colorant Substances 0.000 claims description 3
- 230000004913 activation Effects 0.000 claims description 2
- 238000005429 filling process Methods 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 239000006229 carbon black Substances 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000009514 concussion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention provides a paint toning system. The system mainly improves colored paint manufacturing process to develop novel empty barrel filling toning equipment, and re-combines a weight metering type outpour unit and a volume metering type outpour unit. The system is different from traditional toning machines using a fixed colored paint formula in that the software control system provided by the invention can carry out dynamic and real-time data allocation between the weight metering type outpour unit and the volume metering type outpour unit, and utilizes the accurate data feedback advantage of a weight-type injection unit and the high speed advantage of volume-type injection to realize rapid and accurate outpour of color paste and paint, so that the whole toning system can satisfy the performance requirements of environment-friendly manufacturing, high production efficiency and accurate metering at the same time. According to an embodiment of the invention, injection of a bucket of 20kg all components needs about 1 minute 20 seconds, so that the manufacturing efficiency is greatly superior to the traditional toning mode using fixed formula feeding.
Description
Technical field
The present invention relates to a kind of empty barrel fill tinting system of coating is and in particular to one kind has Dynamic Data Allocation function
Coating tinting system.
Background technology
Building coating, based on white, then must add the mill base of different proportion toward in white paint or varnish if necessary to color
The color product meeting customer demand can be modulated.The market demand of color paint is increasing, and the decoration of user will in addition
Ask continuous improvement so that work efficiency and color accuracy are particularly important during coating toning.
Building coating toning is divided into three kinds of modes such as factory's toning, StoreFront toning and DIY self-help tinting.Factory's toning is many
To be accomplished manually, the mensuration addition each component such as mill base and coating by weight, based on the toning of big batch, work efficiency is higher, but
Produce large amount of sewage discharge because its toning process needs to clean production equipment, hold-up vessel etc., be unfavorable for environmental protection；Can produce simultaneously
Raw substantial amounts of colored paint mantissa causes material waste.
StoreFront toning mainly uses automatic or manual colour mixer, by coating producer well in advance recipe database, salesman
According to client need select the formula of corresponding color number, in the good paint can of subpackage in advance mensuration by volume according to
Fixing color paint formula requires mill base amount needed for addition, then is mixed as finished product colored paint by modes such as concussion, mixing, stirrings.
The mode advantage of StoreFront toning is to produce sewage, manufacture process very environmental protection, but shortcoming is efficiency when dealing with big batch requirements
Relatively low, especially after use after a while, colour mixer substantially increases because abrasion leads to outpour error, and produces color matching color
Difference.
By adding, metering method is divided into weight-type to measure to coating factory toning equipment main at present and volume type measures two
Kind, weight-type metering method, after mill base filling, needs to count molality block constantly to control system feedback actual measured value, in mill base
In the case that precision requirement is higher, work efficiency is very low, and the general whole components injecting a barrel 20 kilograms require time for about existing
More than 6 minutes；Volume type metered rate is very fast, and the general whole components injecting a barrel 20 kilograms require time for about at 2 minutes
Left and right, but because the abrasion that the pump housing occurs after longtime running can lead to the error in dipping of mill base constantly to increase, and mill base is wanted
Ask higher, such as mill base can not have bubble, mill base can not have sedimentation etc., general frequently volume type measuring equipment of running is running one
Can make final colored paint product that obvious aberration to occur because pump housing reason leads to metering inaccurate after the section time.
Content of the invention
It is an object of the invention to provide a kind of high efficiency, accurate and environmental protection the full-automatic slack tank fill toning of metering are
System.Solving in prior art makes final colored paint product asking of obvious aberration because pump housing reason leads to measure inaccurate
Topic, precisely, environment protecting is good for efficiency high, metering.
The present invention provides a kind of full-automatic slack tank fill tinting system, including：
Toning control subsystem, for storing color formulation for coating material data, receives weight metering formula mill base weight scale feedback
Real time data, be sent to stereometer using volume metering formula mill base divider signal transmission data line after data is decomposed in time
Amount formula mill base allotter, and control and carry out mill base under volume metering-type mill base allotter 103 and synchronously fill, control weight metering formula
Basic coating allotter carries out basic coating filling, receives weight metering formula basic coating weight scale real time data and passes through weight meter
The data of amount formula basic coating weight scale signal feedback data line feedback；
Two sections of stock distributors, including the weight metering formula mill base allotter of first paragraph and the volume metering formula color of second segment
Slurry allotter, for distributing mill base；
Weight metering formula basic coating allotter, is used for carrying out basic coating filling；
Color-mixing barrel, is filled in a large number under described weight metering formula mill base allotter for being delivered to bucket by color-mixing barrel transmission line
Mill base, is moved to using described control subsystem by transmission line and carries out mill base synchronously filling under volume metering formula mill base allotter,
Moved to using described control subsystem by transmission line and carry out basic coating filling under weight metering formula basic coating allotter；
Weight metering formula mill base weight scale, obtains mill base weight data and by described data is activation to described tune for real-time
Rendering subsystem；
Weight metering formula basic coating weight scale, for obtaining ongoing basis coating weight data, by weight metering formula
Basic coating weight scale signal feedback data line feeds back to described control subsystem, thus controlling discharging speed and valve switch shape
State.
The present invention provides a kind of coating tinting system, and this system is mainly passed through to improve colored paint manufacturing process, develops new
Empty barrel fill toning equipment, reconfigure weight metering formula and volume metering formula outpours unit, uses with traditional colour mixer
Fixing colored paint formulation difference is that the software control system of the present invention can outpour list in weight metering formula and volume metering formula
Dynamic realtime distribution data between unit, make use of the advantage of the accurate data feedback of weight-type injection unit and using volume type note
Enter the advantage of high speed come to realize quick, accurately outpour mill base and coating, enable whole tinting system to meet environmental protection manufacture, height simultaneously
Production efficiency and the performance requirement of accurate measurement.Whole components that embodiments of the invention inject one barrel 20 kilograms require time for greatly
Traditional toning mode of fixing formula feed way, about at 1 minute 20 seconds, is significantly better than on manufacture efficiency.
Brief description
Fig. 1 is the schematic diagram of the coating tinting system with Dynamic Data Allocation function of the present invention.
Specific embodiment
Fig. 1 represents the coating tinting system 100 with Dynamic Data Allocation function, including：
101- toning control subsystem (control system containing programmable controller PLC and man machine operation interface)；
102- weight metering formula mill base allotter；
103- volume metering formula mill base allotter；
104- weight metering formula basic coating allotter；
105- color-mixing barrel；
106- weight metering formula mill base weight scale；
107- weight metering formula basic coating weight scale；
108- color-mixing barrel transmission line；
202- weight metering formula mill base divider signal transmission data line；
203- volume metering formula mill base divider signal transmission data line；
204- weight metering formula basic coating divider signal transmission data line；
206- weight metering formula mill base weight scale signal feedback data line；
207- weight metering formula basic coating weight scale signal feedback data line.
Specific implementation method：
According to order demand, select required color in data base in the man machine operation interface of toning control subsystem 101
Formulation for coating material (formula, can be produced by the way of being manually entered as needed for nothing in data base), starts and produces, then color-mixing barrel 105
Bucket is delivered to by 102 times a large amount of mill bases of filling of weight metering formula mill base allotter, weight metering formula color by color-mixing barrel transmission line 108
The real time data of slurry weight scale 106 feeds back to toning control by weight metering formula mill base divider signal transmission data line 206
The PLC control system of subsystem 101, stops filling after reaching scheduled volume, and control subsystem 101 utilizes after decomposing data in time
Volume metering formula mill base divider signal transmission data line 203 is sent to volume metering formula mill base allotter 103.Meanwhile, mix colours
Bucket 105 is moved to using control subsystem 101 by transmission line 108 and carries out a small amount of mill base under volume metering formula mill base allotter 103
Synchronous filling.
For example, default mill base adding amount is less than and fills under volume metering formula mill base allotter during 50g, weight metering
The filling lead of formula mill base allotter is 30g (this data need to be arranged according to different mill base proportion and field actual measurement results).
Certain color formulation for coating material is：Carbon black 260g, iron oxide red 30g, basic coating 15000g, then color-mixing barrel enter weight metering formula mill base divide
Only have carbon black to meet filling under orchestration to require, will close when the weight metering formula weigher feedback data that system obtains reaches 230g
Close inlet valve, should compare because discharging opening still has one section of mill base not fall within the data in bucket, therefore finally obtaining in color-mixing barrel
230g bigger it is assumed that being 240.62g, control system will be calculated by the final data of feedback, and pass the information on to body
Long-pending metering-type mill base allotter.Then color-mixing barrel is displaced under volume metering formula mill base allotter, and this position then needs synchronous adding
Note carbon black 260-240.62=19.38g and iron oxide red 30g.
Last color-mixing barrel 105 will move to weight metering formula basic coating by transmission line 108 using control subsystem 101 and divide
Carry out basic coating filling, weight metering formula basic coating weight scale 107 real time data passes through weight metering formula base under orchestration 104
Plinth coating weight scale signal feedback data line 207 feeds back to control subsystem 101 thus controlling discharging speed and valve switch shape
State, gene basis coating adding amount is big, and required precision is quite low, therefore fills it is sufficient to meet only with measuring formula mode by weight
Production requirement.
After the completion of filling, color-mixing barrel 105 is sent by transmission line 108, can be closed after mixing through oscillator or mixing machine
The color paint coating of lattice.Whole production process is efficient, accurate, environmental protection.
This system meets three charging points and works simultaneously, and the filling time of each working cell is less than 1 minute, therefore may be used
To realize the efficient Production requirement of 1 minute discharging 20 kilogram/barrel.
The coating color paste consumption used in toning is the calculating that have passed through dynamic realtime by two sections of stock distributors
Outpour after journey.This system can according to recipe requirements amount after first paragraph mill base outpours Real-time and Dynamic automatically calculate second segment should
The mill base amount adding, weight-type injection is combined with volume type injection, thus meeting coating toning to produce efficiently and accurately
Require.Wherein, two sections of stock distributors are used for distributing mill base, the weight metering formula mill base allotter 102 including first paragraph and
The volume metering formula mill base allotter 103 of two-stage nitration.Stock distributor be mill base outpour device systems, close using pump and valve group
Complete；Described weight metering formula basic coating allotter, be coating outpour device systems, close to complete using pump and valve group..
It can be that meter weight-type can also be counted volume type and outpours that coating outpours, and present invention first-selection weight-type outpours.
Additionally, above-mentioned toning process is (to refer to iron sheet or the plastic cement of the most frequently used in coating material production less than 30 liters in empty barrel
Material bucket) in complete the distribution filling process of coating each component, place empty barrel in conveyer belt porch when specifically producing,
The material that bucket is sequentially sent to three phases is outpoured by distribution openings by conveyer belt, three segmented distributors from PLC according to recipe requirements to
Inject corresponding component in bucket, wherein mainly include mill base and coating；Lid is sealed, with shaking or rotating after component distribution injection bucket
Mode by each component mix homogeneously in bucket, thus obtaining the manufacture of finished product colored paint.With traditional mode of production colored paint (color
Paint) mode compare will not produce produce because washing machine washes container large amount of sewage discharge, realize coating colored paint three-waste free discharge；
Wherein, what described dynamic calculation process referred to mill base (also known as coloring agent) outpours process, is to outpour at two sections
During through dynamic realtime distribution.Specifically assigning process is, PLC, according to lead set in advance, exists in mill base
After first paragraph is outpoured by weight metering formula mill base allotter 102, accurate mill base is outpoured by weight sensor within a very short time
Weight passes control system back, necessarily has the mill base quantity being less than 500 gram weight not because existing lead sets
Add, through the real-time calculating of control system, volume should be filled by the mill base that proportion is converted to second segment, by second segment
Volume metering formula mill base allotter 103 completes the filling of volume residual mill base.The pump that weight metering formula mill base allotter 102 uses
Including but not limited to the combining of one or more pumps such as pneumatic diaphragm pump, gear pump, single-screw (single screw) pump and valve.Volume metering formula mill base
The pump that allotter 103 uses includes but is not limited to the combination of one or more pumps of single-screw (single screw) pump and piston pump etc..
It should be noted that achieving what the various components to coating outpoured based on PLC (Programmable Logic Controller) hardware platform
Control, outpour while can achieve most 35 kinds of mill bases using PLC.
Correspondingly, the present invention provides a kind of high efficiency, measures accurate and environmental protection full-automatic fill shading process.
1st, realize in a software system to base paint fill and weight metering formula mill base filing provision, volume metering formula
Mill base synchronization these three materials of filing provision outpour being uniformly controlled of unit.Formula information, software can be inputted in a software
Automatic decision operation, controls three equipment orders to carry out a large amount of mill base weight metering formula order filling → a small amount of mill base volume meterings
The production process of formula synchronous filling → base paint filling.Improve coating finished product and the speed of mill base filling, improve equipment
Production efficiency.
2nd, the allotter based on driving cubing formula mill base to outpour synchronously fills mill base, and software has correction work(
Can, to realize the accurate filling of mill base.Enable in the case of screw pump normal work 10 grams be less than 2% outpour essence
Degree.
3rd, volume metering formula mill base allotter synchronization filing provision automatic mill base supplementary functions are realized.Preset when mill base is less than
During amount, drive pneumatic diaphragm pump to start, open pneumatic control valve to supplement mill base into mill base tank simultaneously.When mill base is higher than default
During amount, stop pneumatic diaphragm pump action, simultaneously close off pneumatic control valve in case mill base overflows mill base tank.
4th, realize mill base and outpour a mouthful self-closed, mill base is still not required to fill after reaching the scheduled time, and mill base goes out mouth lid certainly
Dynamic closing is in case exit mill base is dry and hard.
Claims (9)
1. a kind of coating tinting system with Dynamic Data Allocation function is it is characterised in that include：
Toning control subsystem, for storing color formulation for coating material data, receives the reality of weight metering formula mill base weight scale feedback
When data, be sent to volume metering formula using volume metering formula mill base divider signal transmission data line after data is decomposed in time
Mill base allotter, and control volume metering-type mill base allotter to carry out mill base synchronously filling, control weight metering formula basic coating
Allotter carries out basic coating filling, receives weight metering formula basic coating weight scale real time data and passes through weight metering formula basis
The data of coating weight scale signal feedback data line feedback, the described coating color paste consumption used in toning is by two sections of things
Material allotter outpours after have passed through dynamic calculation process, and data is decomposed by described control subsystem in time, including：According to formula
Required amount Real-time and Dynamic after first paragraph mill base outpours calculates the mill base amount that second segment should add automatically, by weight-type injection and body
Long-pending formula injection combines, thus meeting the requirement that coating toning produces efficiently and accurately；
Two sections of stock distributors, the weight metering formula mill base allotter including first paragraph and the volume metering formula mill base of second segment divide
Orchestration, for distributing mill base；
Weight metering formula basic coating allotter, is used for carrying out basic coating filling；
Color-mixing barrel, fills a large amount of colors for delivering to bucket by color-mixing barrel transmission line under described weight metering formula mill base allotter
Slurry, is moved to using described control subsystem by transmission line and carries out mill base synchronously filling under volume metering formula mill base allotter, lead to
Cross transmission line and moved to using described control subsystem and carry out basic coating filling under weight metering formula basic coating allotter；
Weight metering formula mill base weight scale, for real-time acquisition mill base weight data and by described data is activation to described toning
System；
Weight metering formula basic coating weight scale, for obtaining ongoing basis coating weight data, by weight metering formula basis
Coating weight scale signal feedback data line feeds back to described control subsystem, thus controlling discharging speed and valve switch state.
2. system according to claim 1 is it is characterised in that described dynamic calculation process refers to outpouring of mill base
Journey, be outpour at two sections during through dynamic realtime distribution, described dynamic calculation process includes：
According to lead set in advance, after mill base is outpoured by weight metering formula mill base allotter in first paragraph, weight senses
Accurate mill base is outpoured weight and passes control system back by device, through the real-time calculating of control system, is converted to second by proportion
The mill base of section should fill volume, completed the filling of volume residual mill base by the volume metering formula mill base allotter of second segment.
3. system according to claim 2 it is characterised in that weight metering formula mill base allotter use pump include pneumatic
One or more pumps of membrane pump, gear pump, single-screw (single screw) pump are combined with valve.
4. system according to claim 1 is it is characterised in that described control subsystem is additionally operable to complete coating in empty barrel
The distribution filling process of each component, including：
Place empty barrel in conveyer belt porch during production, the material that bucket is sequentially sent to three phases is outpoured by distribution by conveyer belt
Mouthful, three segmented distributors from programmable controller PLC according to recipe requirements to bucket in inject corresponding component, this component includes color
Slurry and coating；
Component distribution injection bucket after seal lid, with shake or rotate mode by each component mix homogeneously in bucket, thus obtaining
The manufacture of finished product colored paint.
5. system according to claim 1 is it is characterised in that the pump that described volume metering formula mill base allotter uses includes
The combination of one or more pumps of single-screw (single screw) pump and piston pump.
6. system according to claim 1 it is characterised in that described stock distributor be mill base outpour device systems,
Close to complete using pump and valve group；Described weight metering formula basic coating allotter, be coating outpour device systems, using pump
Close to complete with valve group.
7. system according to claim 1 is it is characterised in that achieve the various components to mill base based on PLC hardware platform
The control outpouring.
8. system according to claim 7 is it is characterised in that outpour while can achieve 35 kinds of mill bases using PLC.
9. system according to claim 1 it is characterised in that mill base outpour be meter weight-type or meter volume type outpour.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310596528.5A CN104645872B (en) | 2013-11-22 | 2013-11-22 | Paint toning system with dynamic data allocation function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310596528.5A CN104645872B (en) | 2013-11-22 | 2013-11-22 | Paint toning system with dynamic data allocation function |
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| Publication Number | Publication Date |
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| CN104645872A CN104645872A (en) | 2015-05-27 |
| CN104645872B true CN104645872B (en) | 2017-02-15 |
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| CN201310596528.5A Expired - Fee Related CN104645872B (en) | 2013-11-22 | 2013-11-22 | Paint toning system with dynamic data allocation function |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20210252465A1 (en) * | 2018-09-17 | 2021-08-19 | Zhengzhou Sanhua Technology & Industry Co., Ltd. | Weight-volume mixing color matching method, reclamation mechanism and automatic color mixer for automobile refinishing paintings |
| CN109368580B (en) * | 2018-11-02 | 2024-01-09 | 苏州世名科技股份有限公司 | Production line for on-line color mixing of water-based paint and on-line color mixing method of water-based paint |
| CN111408313A (en) * | 2020-03-16 | 2020-07-14 | 中海油田服务股份有限公司 | Well cementation additive preparation device and preparation method |
| CN111760525A (en) * | 2020-07-06 | 2020-10-13 | 三棵树涂料股份有限公司 | Emulsion paint color matching equipment and color matching method |
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|---|---|---|---|---|
| CN2714424Y (en) * | 2004-08-13 | 2005-08-03 | 刘俊才 | Pouring and color adjusting equipment |
| CN201791499U (en) * | 2010-09-01 | 2011-04-13 | 浙江阳阳包装有限公司 | Paint preparing device |
| CN202913225U (en) * | 2012-09-19 | 2013-05-01 | 绍兴卓信染整科技有限公司 | Dyeing and printing full-automatic size mixing and liquid dosing system |
| CN202951439U (en) * | 2012-12-21 | 2013-05-29 | 湖南同远新材料科技有限公司 | High-accuracy compound production system for waterproof paint powder |
-
2013
- 2013-11-22 CN CN201310596528.5A patent/CN104645872B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2714424Y (en) * | 2004-08-13 | 2005-08-03 | 刘俊才 | Pouring and color adjusting equipment |
| CN201791499U (en) * | 2010-09-01 | 2011-04-13 | 浙江阳阳包装有限公司 | Paint preparing device |
| CN202913225U (en) * | 2012-09-19 | 2013-05-01 | 绍兴卓信染整科技有限公司 | Dyeing and printing full-automatic size mixing and liquid dosing system |
| CN202951439U (en) * | 2012-12-21 | 2013-05-29 | 湖南同远新材料科技有限公司 | High-accuracy compound production system for waterproof paint powder |
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| CN104645872A (en) | 2015-05-27 |
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Effective date of registration: 20220621 Address after: 528308 East Road, Xiashi Industrial Zone, Lunjiao street, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong Sunzo Chemical Industrial Co.,Ltd. Address before: 528309 Lunjiao Sanzhou Industrial Zone, Shunde District, Foshan City, Guangdong Province Patentee before: GUANGDONG MAYDOS BUILDING MATERIALS Co.,Ltd. |
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