CN104633896B - Panel, its manufacture method and the air conditioner with the panel - Google Patents

Panel, its manufacture method and the air conditioner with the panel Download PDF

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Publication number
CN104633896B
CN104633896B CN201310574640.9A CN201310574640A CN104633896B CN 104633896 B CN104633896 B CN 104633896B CN 201310574640 A CN201310574640 A CN 201310574640A CN 104633896 B CN104633896 B CN 104633896B
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CN
China
Prior art keywords
panel
insert
air conditioner
protrusion
manufacture method
Prior art date
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Active
Application number
CN201310574640.9A
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Chinese (zh)
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CN104633896A (en
Inventor
张辉
吴欢龙
黄坚
孟智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201310574640.9A priority Critical patent/CN104633896B/en
Publication of CN104633896A publication Critical patent/CN104633896A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/20Casings or covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14688Coating articles provided with a decoration

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of panel, its manufacture method and the air conditioner with the panel.Insert is provided with the panel.The present invention only passes through the inserts such as some embedded design and colors enrich during injection molding panel the art work or animal and plant sample, solve the problems, such as that the pattern sense of reality occurred in existing panel and three-dimensional sense shortcoming, kinetic art effect difference and pattern color are dull, so that the panel gets on from the appearance, color is dazzling, it is life-like, consumer is met to beautiful pursuit.

Description

Panel, its manufacture method and the air conditioner with the panel
Technical field
The present invention relates to injection molding technology field, in particular to a kind of panel, its manufacture method and with this The air conditioner of panel.
Background technology
Air conditioner generally includes indoor unit and outdoor unit, and the panel generally use Shooting Technique of indoor unit is made, is being molded The panel that raw material forms integrative-structure is injected in mould.Mould for forming panel generally includes the front mold fitted together And rear mold, front mold is used to form panel top layer, and rear mold is used to form panel bottom and corresponding claw, in order to increase The appearance of strong panel, usually posts overlay film in front mold, and injecting raw material by the injection hole of rear mold forms panel, face Plate is molded to be formed after, panel front surface formed plane pattern.
In addition to the generation type of above-mentioned pattern, existing panel can also use surface patch PC or PMMA, in-mold transfer printing, The techniques such as surface spraying are made, and panel made of these techniques is single sheathing, the following shortcoming of generally existing:
1st, the component that the panel needs of surface patch PC or PMMA are split is more, and technique is cumbersome, and globality is not strong, and pastes PC or PMMA through that can be easily broken, get rusty, deform after a period of time, it is easily dirty and matt, moisture resistance is poor, and modification effect is not Persistently, so as to influence beauty;
2nd, fascia color made of the technique such as in-mould injection, in-mold transfer printing, surface spraying is more dull, display effect also compares It is more dull, lack ornamental value, in addition texture and solid and other effects is not also strong.
Therefore, how to provide that a kind of three-dimensional sense is strong and kinetic art effect is good, the coloury panel of color pattern becomes The trend developed at present.
The content of the invention
The present invention is intended to provide a kind of panel, its manufacture method and the air conditioner with the panel, the panel pattern are vivid Vivid such as life, three-dimensional sense is strong, kinetic art effect is good and pattern color enriches.
To achieve these goals, according to an aspect of the invention, there is provided a kind of panel, it is provided with the panel embedding Enter body.
Further, panel is integrated moulding.
Further, panel includes protrusion, and the shape of protrusion is adapted with embedded shape.
Further, protrusion is transparent configuration.
Further, panel is included towards the panel bottom inside air conditioner and the panel top layer towards periphery environment.
Further, panel top layer is equipped with protrusion, and the shape of protrusion is adapted with embedded shape.
Further, panel top layer is Transparent Parts, and insert is arranged between panel bottom and panel top layer.
Further, the surface of insert has heat insulating coat or heat-insulated plastic cement interlayer.
According to another aspect of the present invention, there is provided a kind of manufacture method of panel, comprises the following steps:S1, will be embedded in Body is arranged in panel forming mould;And S2, injection molding, obtain the panel with insert.
Further, further included before step S1 and the surface for making insert is thermally insulated to insert with heat-insulated The step of coating or heat-insulated plastic cement interlayer.
According to another aspect of the invention, there is provided a kind of air conditioner, including body and panel, the panel are any of the above-described Kind panel.
Apply the technical scheme of the present invention, only by being embedded in what some design and colors enriched during injection molding panel The insert such as the art work or animal and plant sample, solves the pattern sense of reality occurred in existing panel and three-dimensional sense is owed Lack, the problem of kinetic art effect difference and pattern color is dull, the panel of the side provided by the present invention color that gets on from the appearance is dazzled Mesh, it is life-like, consumer is met to beautiful pursuit.
Brief description of the drawings
The accompanying drawings which form a part of this application are used for providing a further understanding of the present invention, and of the invention shows Meaning property embodiment and its explanation are used to explain the present invention, do not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 shows a kind of exploded view of the panel with transparent surface layer of exemplary embodiments according to the present invention;And
Fig. 2 shows view when insert to be inserted to injection molding in molding die.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the application can phase Mutually combination.Below with reference to the accompanying drawings and the present invention will be described in detail in conjunction with the embodiments.
Its pattern of presently commercially available panel and color are more dull, it is often more important that three-dimensional sense is very poor, without any true And dynamic effect, to solve the above-mentioned problems, the present invention provides a kind of panel, as shown in Figure 1, being provided with insertion in the panel Body 10.The art work or animal and plant mark that the present invention is only enriched by being embedded in some design and colors during injection molding panel The insert such as this, solve the pattern sense of reality occurred in existing panel and three-dimensional sense shortcoming, kinetic art effect difference and The problem of pattern color is dull.Color is dazzling up from the appearance for the panel of side provided by the present invention, life-like, meets and disappears The person of expense is to beautiful pursuit.
Preferably, panel is integrated moulding.According to the demand of client by the insertion of different pattern during injection Body 10 is fixed on desired position, then integrated injection molding, and it is truer, life-like to have obtained pattern color, three-dimensional With the more preferable panel of dynamic effect.
Wherein set mode in the panel more insert 10, in order to from the appearance it can be seen that having space pattern The face of effect, the present invention preferably set protrusion on panel, and the shape of protrusion is adapted with 10 shape of insert.Further Preferably, protrusion is transparent configuration, so can see real insert from appearance, enhances the true and dynamic of panel Effect.
Another kind preferred embodiment according to the present invention, panel are included towards the panel bottom 20 inside air conditioner and court To the panel top layer 30 in peripheral ring border.Except on panel set protrusion mode make insert 10 life-like show Come outer, panel top layer 30 can also be arranged to Transparent Parts, such insert 10 be located at panel bottom 20 and panel top layer 30 it Between, finally obtain true, dynamic and beautiful three-dimensional art panel.Fig. 1 shows the structure that panel top layer 30 is Transparent Parts Schematic diagram.
Preferably, one or more of the insert 10 in the art work, zoological specimens and plant specimen, the wherein art work There is the article of beautiful pattern and color including calligraphy and painting, tattooing, porcelain etc., the present invention preferably above-mentioned insert 10 but do not limit to In this, as long as being embedded into panel so that panel has beautiful effect.It is molded into order to enable insert 10 can resist High temperature, high pressure and molecular chemical reaction during type, avoid insert 10 from being twisted crimp, ensure that insert 10 exists Integrity in panel finished product, preferably sets heat insulating coat or heat-insulated plastic cement interlayer on the surface of insert 10.Wherein heat-insulated painting Layer and heatpiston's interlayer are transparent so that people are it can clearly be seen that the color and pattern of insert 10.
Heat insulating coat is to use high temperature resistant (be higher than 1500 DEG C) and high-temperature resistant coating that thermal conductivity factor is 0.06w/m*k (compares Such as aerogel blanket) it is made, it not only acts as the effect of heat-insulation and heat-preservation, additionally it is possible to plays preferable anti-oxidation, anti-corrosion effect.These High-temperature resistant coating can be sprayed on the surface of the inserts such as glass, ceramics, metal 10 at normal temperatures, and low temperature drying or room temperature are certainly Dry, the heat insulating coat of formation and the adhesive force on 10 surface of insert are very good, and hard wear resistant damage resistant, do not crack.Heat-insulated painting The coating thickness of layer can select as needed, thicker if desired for the heat insulating coat of spraying, then can first apply one layer, thickness can control In 1~2mm, then after 80 DEG C or so of low temperature or room temperature are thoroughly dry, continue the construction spraying second layer, third layer etc., etc. It can just enter after its thorough drying under the condition of high temperature and use.
Heat-insulated plastic cement interlayer is mainly made of heat-resisting material, which is a kind of component inorganic coating, resistance to Warm amplitude can inhibit heat radiation and the biography of high temp objects and cryogenic object at -80~1800 DEG C, thermal conductivity factor 0.03W/m.K Heat conduction, the heat that can keep 70% for high temp objects do not lose.
Counter plate bottom 20 does not have particular/special requirement in the present invention, could be provided as Transparent Parts or opaque member.General panel The material on top layer 30 uses PMMA or glass.Using above-mentioned material panel top layer 30 can externally visibly insert 10 shape Shape and structure so that panel can embody solid image caused by insert 10 and lifelike appearance.This Outside, counter plate bottom 20 of the present invention and the thickness on panel top layer 30 do not require excessively, as long as can be embedded in insert 10 Apparent visual effect is not influenced in it and.
According to another aspect of the present invention, a kind of manufacture method of panel is additionally provided, is comprised the following steps:S1, will be embedding Enter body 10 to be arranged in panel forming mould;And S2, injection molding, obtain the panel with insert 10.The present invention is adopted Injection molding is conventional injection molding process, using more material of Shooting Technique, polychrome or more thing forming techniques, is being molded In forming process, the inserts such as some craftworks or animal or plant specimen 10 are embedded in obtain having lifelike space pattern Panel.
In view of some arts work such as ceramics or metal device can high temperature resistant, can be embedding directly during injection Enter into panel, but also have some arts work such as calligraphy and painting, tattooing or animal and plant sample, easily the quilt during high-temperature injection Damage, in order to obtain complete and lifelike insert 10 in final panel finished product, it is preferable that also wrapped before step S1 Include and the surface for making insert 10 is thermally insulated to insert 10 there is the step of heat insulating coat or heat-insulated plastic cement interlayer.Pass through Surface treatment enables insert 10, from infringement, to preserve its integrality in injection moulding process.
In order to enable position offset can not occur in injection moulding process for insert 10, as shown in Fig. 2, the present invention passes through machine Insert 10 is fixed in the space of molding die 40 by tool hand 50 in advance, is subsequently filled injection liquid, and manipulator removes mould afterwards Tool, insert 10 are stayed in a mold, through pressurize, cooling and the demoulding and etc., obtain the panel with insert 10.
According to another aspect of the invention, present invention also offers a kind of air conditioner, including body and panel, wherein panel For any of the above-described kind of panel.
It can be seen from the above description that the present invention realizes following technique effect:Only pass through the mistake in injection molding panel The inserts such as some embedded design and colors enrich in journey the art work or animal and plant sample, solve in existing panel The problem of pattern sense of reality and three-dimensional sense of appearance are short of, kinetic art effect difference and pattern color is dull, the present invention is carried Color is dazzling up from the appearance for the panel of supplier, life-like, meets consumer to beautiful pursuit.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this area For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.

Claims (6)

1. a kind of panel, it is characterised in that insert (10) is provided with the panel, protrusion is set on the panel, institute The shape for stating protrusion is adapted with insert (10) shape, and the protrusion is transparent configuration, the table of the insert (10) There is heat insulating coat or heat-insulated plastic cement interlayer, the panel to be integrated moulding in face.
2. panel according to claim 1, it is characterised in that the panel is included towards the panel bottom inside air conditioner (20) and the panel top layer (30) towards periphery environment.
3. panel according to claim 2, it is characterised in that the panel top layer (30) is equipped with the protrusion, institute The shape for stating protrusion is adapted with insert (10) shape.
4. the manufacture method of the panel any one of a kind of claims 1 to 3, it is characterised in that comprise the following steps:
Insert (10), be arranged in panel forming mould by S1;And
S2, injection molding, obtain the panel with the insert (10).
5. manufacture method according to claim 4, it is characterised in that further included before step S1 to the insert (10) being thermally insulated makes the surface of the insert (10) have the step of heat insulating coat or heat-insulated plastic cement interlayer.
6. a kind of air conditioner, including body and panel, it is characterised in that the panel is any one of claims 1 to 3 Panel.
CN201310574640.9A 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel Active CN104633896B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310574640.9A CN104633896B (en) 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel

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Application Number Priority Date Filing Date Title
CN201310574640.9A CN104633896B (en) 2013-11-15 2013-11-15 Panel, its manufacture method and the air conditioner with the panel

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CN104633896B true CN104633896B (en) 2018-04-17

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106468473A (en) * 2016-09-06 2017-03-01 珠海格力电器股份有限公司 The processing method of air-conditioning panel, air-conditioning and this air-conditioning panel
CN113007887A (en) * 2021-03-12 2021-06-22 青岛海尔空调器有限总公司 Air conditioner baffle and air conditioner

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6475424B1 (en) * 1998-05-14 2002-11-05 Cambridge Industries, Inc. Multi-process molding method and article produced by same
CN202835723U (en) * 2012-09-18 2013-03-27 青岛海尔模具有限公司 Face plate and air conditioner indoor unit comprising the same
CN202911434U (en) * 2012-10-29 2013-05-01 杭州凯克电子有限公司 In-mold decoration panel
CN203622753U (en) * 2013-11-15 2014-06-04 珠海格力电器股份有限公司 Panel and air conditioner with same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003103561A (en) * 2001-09-28 2003-04-09 Toto Ltd Thermoplastic elastomer molded article, manufacturing method therefor, and exposed component of toilet seat using thermoplastic elastomer or of toilet seat for washing private part of human body using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6475424B1 (en) * 1998-05-14 2002-11-05 Cambridge Industries, Inc. Multi-process molding method and article produced by same
CN202835723U (en) * 2012-09-18 2013-03-27 青岛海尔模具有限公司 Face plate and air conditioner indoor unit comprising the same
CN202911434U (en) * 2012-10-29 2013-05-01 杭州凯克电子有限公司 In-mold decoration panel
CN203622753U (en) * 2013-11-15 2014-06-04 珠海格力电器股份有限公司 Panel and air conditioner with same

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