CN104628013B - A kind of utilize the method for protein production ammonium carbonate in mud - Google Patents

A kind of utilize the method for protein production ammonium carbonate in mud Download PDF

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CN104628013B
CN104628013B CN201510042672.3A CN201510042672A CN104628013B CN 104628013 B CN104628013 B CN 104628013B CN 201510042672 A CN201510042672 A CN 201510042672A CN 104628013 B CN104628013 B CN 104628013B
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mud
ammonia
ammonium
aminoacid
reaction
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CN104628013A (en
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徐明好
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Shandong Yiyuan Green Carbon Environmental Protection Technology Co Ltd
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Abstract

The invention discloses a kind of method of protein production ammonium carbonate utilized in mud and technique for applying, relate to chemical technology field, especially relate to the technical field of sewage sludge harmlessness and disposal of resources. Its concrete technical scheme is: a kind of utilize the method for protein production ammonium carbonate in mud, it is characterized in that being hydrolyzed by the protein in mud by modifying agent effect, amino acid deamination and ammonia fixing, utilize fixing after the ammonium chloride that generates ammonium carbonate is synthesized with Paris white. A kind of method that the invention discloses sewage sludge harmlessness and recycling treatment, make full use of resource contained in mud, extracting ammonium carbonate from mud by Technology Integration conservative control reaction condition, the disposal for mud provides a kind of practicable new method.

Description

A kind of utilize the method for protein production ammonium carbonate in mud
Technical field
The present invention is a kind of method of protein production ammonium carbonate utilized in mud, relates to chemical technology field, especially relates to town domestic sewage filter pressing sewage sludge harmlessness and resource treatment technique field.
Background technology
Along with the quick raising of China's level of urbanization and sewage treatment capacity, the by-product surplus sludge volume of sewage disposal is also in continuous growth. The mud total output of current urban wastewater treatment firm has reached 24,330,000 t/a, simultaneously with the speed increment of average annual 12%; Root is it was predicted that national urban wastewater treatment firm mud generation amount in 2015 is up to 60,000,000 t. If the mud of these enormous amount can not get effectively processing and disposing, pollutant can be made to be again introduced into water body through number of ways, cause sewage disposal meeting because Treatment of Sludge link causes huge economy and environmental cost. The Treatment of Sludge that China currently mainly applies and method of disposal have landfill, sludge incineration, sludge composting etc., and wherein landfill accounts for 63.0%, sludge composting accounts for 13.5%, mud nature mummification comprehensive utilization accounts for 5.4%, sludge incineration accounts for 1.8%, mud air storage and outward transport respectively account for 1.8% and 14.4%. It is true that the mud overwhelming majority of landfill, air storage and outward transport belongs to random disposal, really realize the ratio of safe disposal less than 20%; Mud need to other high heating value material mixed combustion because of moisture content height, and therefore sludge incineration is relatively costly; Mud can cause that in composting process the loss fertilizer efficiency of nitrogen element is relatively low, and there is the risk of heavy metal pollution. Conventional the pessimistic of sludge treating method effect makes whole Treatment of Sludge situation very severe.
Current China Treatment of Sludge and disposal are in serious hysteretic state, for the 20% ~ 30% of the investment Jin Zhan sewage treatment plant gross investment of sludge treatment, well below the ratio between investments (50% ~ 70%) of developed country." 12 " period, country starts to pay attention to the process handling problems of mud, carries out land resources science after encouraging development sewage sludge harmlessness, and state revenue puts into substantial contribution for Treatment of Sludge and disposal. " 12 " period, specific resistance to filtration market will be developed further, will become the next bright spot of investment after sewage disposal.
As can be seen here, China has a high potential on specific resistance to filtration, and Rapid development stage has been stepped in specific resistance to filtration market. Therefore, seeking a kind of new, specific resistance to filtration method effective, safety and environmental protection is a technical task urgent and urgently to be resolved hurrily to those skilled in the art.
Summary of the invention
For above-mentioned prior art Problems existing, the invention provides and a kind of simple and effective utilize the method for protein production ammonium carbonate in mud, provide a feasibility road for sewage treatment plant sludge harmless and disposal of resources. Concrete technical scheme is: a kind of method of protein production ammonium carbonate utilized in mud, and it is characterized in that and is realized by the steps: the proteolysis in the mud of sewage treatment plant's output is become free aminoacid; Aminoacid deaminizating under amino acid oxidase effect generates ammonia; Then through the conversion of ammonia with fixing, namely ammonia and water generate ammonium hydroxide, and the iron chloride, the aluminium reaction that exist in ammonium hydroxide and mud generate ammonium chloride; Ammonium chloride and the Paris white carbonate synthesis ammonium in a heated condition more than 300 orders.
In order to better implement the present invention, its scheme can also further specifically be refined as:
It is furthermore that the described modifying agent that utilizes the degradation of proteins into free aminoacid process is: heap fermentation the mud of moisture content 80% and modifying agent being sufficiently mixed in modified ditch after uniformly, stacking and be highly maintained at about 80cm, modifying agent adding proportion is the one thousandth of mud gross weight to be modified; In modified first 48-96 hour, on average carried out turning over buttress every 8 hours, be beneficial to sludge water content volatilization; When outside air temperature T >=20 DEG C, after fermenting 24 hours, mud temperature is up to more than 40 DEG C, under the catalytic action of the protease in modifying agent, the protein of macromole becomes more micromolecular polypeptide, continue fermentation, protein in mud becomes peptide and the part free amino acid of short chain under the effect of enzyme, and mud, through the fermentation of 48 hours, is finally all transformed into free amino acid under the synergism of carboxypeptidase and protease.
It is furthermore that described aminoacid deaminizating under amino acid oxidase effect generates the process of ammonia and is: mud and modifying agent mixing are fermented under the effect of protease, protein in mud occurs hydrolysis to generate aminoacid, turning over buttress at machinery and provide under Oxygen Condition, aminoacid occurs oxidative deamination reaction to take off amino under the effect of amino acid oxidase; Under anoxic conditions, there is mutually oxidation-reduction reaction in two aminoacid, generates organic acid, keto acid and ammonia.
The conversion being furthermore that described ammonia with fixing process is: sludge fermentation 72-96 hour, fermentation temperature T �� 40-50 DEG C, pH �� 6.0-6.5 when, the water reaction reacted in the ammonia and mud generated through proteolysis, amino acid deamination in mud generates ammonium hydroxide, ferric chloride and aluminum chloride reaction in wherein most ammonium hydroxide and mud generate ammonium chloride, it is achieved fixing of ammonia.
It is furthermore that described ammonium chloride and more than the Paris white carbonate synthesis ammonium in a heated condition of 300 orders is: the nitrogen in mud is fixed as after ammonium chloride through serial reaction, mud continues fermentation heat production, buttress mummification is turned over through machinery, when moisture content in mud drops to 25-30%, the Paris white more than 300 orders accounting for mud gross weight 1-3% is added in mud, heat to mud temperature through machinery and reach more than 100 DEG C, ammonium chloride in mud and Paris white reaction generate the mixed vapour of ammonium carbonate and water, cooled obtain ammonium carbonate crystal.
Technical scheme make use of the various resources in mud fully, rational reaction condition and response time are provided by Technology Integration, nitrogen in protein contained by mud is eventually converted into ammonia through sequence of chemical reaction, and the generation ammonium carbonate that is used, it is achieved that the disposal of resources of mud. Nitrogen in mud has carried out conversion, has fixed, and namely avoids the environmental pollution that atmospheric environment is caused because of the discharge of nitrogen oxides in sweat by mud, can produce again ammonium carbonate commodity, it is achieved recycling sludge is disposed.
Detailed description of the invention
A kind of method of protein production ammonium carbonate utilized in mud, is realized by the steps: the proteolysis in the mud of sewage treatment plant's output is become free aminoacid; Aminoacid deaminizating under amino acid oxidase effect generates ammonia; Then through the conversion of ammonia with fixing, namely ammonia and water generate ammonium hydroxide, and the iron chloride, the aluminium reaction that exist in ammonium hydroxide and mud generate ammonium chloride; Ammonium chloride and the Paris white carbonate synthesis ammonium in a heated condition more than 300 orders.
Its processing step can be specific as follows:
A, build sludge modification ditch: build sludge modification ditch, be mainly used in mud turn over buttress, modified, modifiy ditch specification and determine according to sludge quantity to be modified and production scale.
B, sludge modification: heap fermentation after the mud of the moisture content 80% of sewage treatment plant's output and modifying agent medicine being sufficiently mixed in modified ditch, mud is stacked and is highly maintained at about 80cm. When outside air temperature T >=20 DEG C, after fermenting 24 hours, temperature is up to more than 40 DEG C, and under preference temperature, the protein in mud starts hydrolysis, and after continuing 24 hours, protein can all be hydrolyzed to aminoacid; The aminoacid being hydrolyzed generation after fermenting 48 hours starts desamination reaction, and this process need to be piled up neatly equipment with automatic turning and mud is repeatedly turned over buttress, the aerobic environment required to ensure reaction; Aminoacid deaminizating under amino acid oxidase effect generates the process of ammonia and is: mud and modifying agent mixing are fermented under the effect of protease, protein in mud occurs hydrolysis to generate aminoacid, turn over buttress at machinery and provide under Oxygen Condition, aminoacid occurs oxidative deamination reaction to take off amino under the effect of amino acid oxidase, often consumes 1 molecular oxygen and produces 2 molecule 2-ketoacids and 2 molecules of ammonia. Its chemical equation is:
Under anoxic conditions, there is mutually oxidation-reduction reaction in two aminoacid, generates organic acid, keto acid and ammonia, and reaction equation is as follows:
The conversion of ammonia and fixing process be sludge fermentation 72-96 hour, fermentation temperature T �� 40-50 DEG C, pH �� 6.0-6.5 when, the water reaction reacted in the ammonia and mud generated through proteolysis, amino acid deamination in mud generates ammonium hydroxide, wherein the ferric chloride in ammonium hydroxide and mud and aluminum chloride reaction generate ammonium chloride, realizing the fixing of ammonia, reaction equation is as follows:
Fermentation, modifiied after moisture percentage in sewage sludge can be reduced to about 25%.
C, the synthesis of ammonium carbonate and extraction: modified mud will be passed through and be sufficiently mixed more than the Paris white of 300 orders in step B, nitrogen in mud is after reaction is fixed as ammonium chloride, mud continues fermentation heat production, buttress mummification is turned over through machinery, when moisture content in mud drops to 25-30%, the Paris white more than 300 orders accounting for mud gross weight 1-3% is added in mud, heat to mud temperature through machinery and reach more than 100 DEG C, ammonium chloride and Paris white in mud react the mixed vapour generating ammonium carbonate and water, mixed vapour enters cooling system cooling under the effect of air-introduced machine, ammonium carbonate crystal is obtained after cooled separation, its chemical equation is as follows:
The modifying agent main component used in the present invention has: the plant seed warp broken effective ingredient that propose high containing fat and magnesium carbonate, organic nutrition source, yeast flora and carboxypeptidase, protease and amino acid oxidase.

Claims (2)

1. the method for the protein production ammonium carbonate that a kind utilizes in mud, it is characterised in that realized by the steps: the proteolysis in the mud of sewage treatment plant's output is become free aminoacid; Aminoacid deaminizating under amino acid oxidase effect generates ammonia; Then through the conversion of ammonia with fixing, namely ammonia and water generate aqua ammonia, and the iron chloride, the aluminium reaction that exist in aqua ammonia and mud generate ammonia chloride; Ammonium chloride and the Paris white carbonate synthesis ammonium in a heated condition more than 300 orders; Described is free amino acid process by proteolysis in mud is: the mud of the moisture content 80% of sewage treatment plant's output and modifying agent rise after Homogeneous phase mixing heap fermentation in modified ditch, and mud is stacked and is highly maintained at about 80cm; When ambient temperature is maintained at more than 20 DEG C, after 24 hours fermentation, mud temperature is up to more than 40 DEG C, and in modifying agent under the catalytic action of protease, the protein in mud occurs hydrolysis to generate polypeptide; After fermenting 48 hours, under the synergism of carboxypeptidase and protease, protein is finally hydrolyzed to free aminoacid; The conversion of described ammonia with fixing process is: sludge fermentation 72-96 hour, fermentation temperature T=40-50 DEG C, pH=6.0-6.5 when, the water reaction reacted in the ammonia and mud generated through proteolysis, amino acid deamination in mud generates ammonium hydroxide, wherein the ferric chloride in ammonium hydroxide and mud and aluminum chloride reaction generate ammonium chloride, it is achieved ammonia fixing; Described ammonium chloride with more than the Paris white carbonate synthesis ammonium in a heated condition of 300 orders be: the nitrogen in mud through reaction be fixed as ammonium chloride after, mud continues fermentation heat production, buttress mummification is turned over through machinery, when moisture content in mud drops to 25-30%, the Paris white more than 300 orders accounting for mud gross weight 1-3% is added in mud, heat to mud temperature through machinery and reach more than 100 DEG C, ammonium chloride in mud and Paris white reaction generate the mixed vapour of ammonium carbonate and water, cooled obtain ammonium carbonate crystal.
2. the method for the protein production ammonium carbonate utilized in mud according to claim 1, it is characterized in that described aminoacid deaminizating under amino acid oxidase effect generates the process of ammonia and is: mud and modifying agent mixing are fermented under the effect of protease, protein in mud occurs hydrolysis to generate aminoacid, turning over buttress at machinery and provide under Oxygen Condition, aminoacid occurs oxidative deamination reaction to take off amino under the effect of amino acid oxidase;Under anoxic conditions, there is mutually oxidation-reduction reaction in two aminoacid, generates organic acid and ammonia.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008143914A1 (en) * 2007-05-16 2008-11-27 The University Of Maryland, College Park Novel methods for recovery of leaf proteins
CN102452719A (en) * 2010-11-04 2012-05-16 美舒环保科技(北京)有限公司 Preparation method of compound microelement nutrient capable of enhancing activity of activated sludge
CN104271535A (en) * 2012-02-03 2015-01-07 优尼缇化肥有限责任公司 Systems and methods for converting and processing organic sludges for multi-nutrient single accreted granule enhanced efficiency fertilizer production

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008143914A1 (en) * 2007-05-16 2008-11-27 The University Of Maryland, College Park Novel methods for recovery of leaf proteins
CN102452719A (en) * 2010-11-04 2012-05-16 美舒环保科技(北京)有限公司 Preparation method of compound microelement nutrient capable of enhancing activity of activated sludge
CN104271535A (en) * 2012-02-03 2015-01-07 优尼缇化肥有限责任公司 Systems and methods for converting and processing organic sludges for multi-nutrient single accreted granule enhanced efficiency fertilizer production

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
污水处理厂污泥的再利用集成技术;李亚东,李海波,梁浩;《环境污染治理技术与设备》;20050531;第6卷(第5期);全文 *

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Effective date of registration: 20191210

Address after: 264009 No.2 Kunlunshan Road, Yantai Economic and Technological Development Zone, Shandong Province

Patentee after: Shandong Yiyuan green carbon environmental protection technology Co., Ltd

Address before: 264000 Xu village, Peach Town, Qixia, Shandong, Yantai

Patentee before: Xu Minghao