CN104627694B - Device for converting kinetic energy and gravitational potential energy to hydraulic energy in material conveying - Google Patents

Device for converting kinetic energy and gravitational potential energy to hydraulic energy in material conveying Download PDF

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Publication number
CN104627694B
CN104627694B CN201410839164.3A CN201410839164A CN104627694B CN 104627694 B CN104627694 B CN 104627694B CN 201410839164 A CN201410839164 A CN 201410839164A CN 104627694 B CN104627694 B CN 104627694B
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China
Prior art keywords
electromagnetic valve
hydraulic
valve
energy
energy storage
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Expired - Fee Related
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CN201410839164.3A
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Chinese (zh)
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CN104627694A (en
Inventor
刘德智
田慧娟
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Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/32Filling devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/54Gates or closures
    • B65D90/66Operating devices therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/30Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
    • B65G65/34Emptying devices
    • B65G65/40Devices for emptying otherwise than from the top
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03GSPRING, WEIGHT, INERTIA OR LIKE MOTORS; MECHANICAL-POWER PRODUCING DEVICES OR MECHANISMS, NOT OTHERWISE PROVIDED FOR OR USING ENERGY SOURCES NOT OTHERWISE PROVIDED FOR
    • F03G3/00Other motors, e.g. gravity or inertia motors

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • General Engineering & Computer Science (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)

Abstract

The invention discloses a device for converting kinetic energy and gravitational potential energy to hydraulic energy in material conveying, and relates to the technical field of material conveying. A CPU numerical control module is arranged in an automatic control box and connected with electromagnetic valves comprising the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve and the fifth electromagnetic valve. The first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are connected with a two-way cylinder. A hydraulic push-pull rod is arranged in the two-way cylinder which is fixed to a lower material bin supporting frame. Weighing sensors are arranged on the two sides of the lower material bin supporting frame. Energy storage cylinders are connected to the upper portions of the weighing sensors, and hydraulic ejector rods are arranged on the energy storage cylinders. A first reset spring and a second reset spring are arranged in the hydraulic ejector rods correspondingly, and an upper material bin supporting frame is fixed to the upper portions of the hydraulic ejector rods. Accordingly, damage caused by material impact to a device is eliminated, and certain energy is provided for other devices.

Description

In material conveying, kinetic energy, transform gravitational energy are the device of hydraulic energy
Technical field
The present invention relates to kinetic energy, transform gravitational energy in material conveying is the device of hydraulic energy, belongs to materials-handling technology Field.
Background technology
Material carrying, sieve, crush, during heating etc. through changing direction repeatedly, highly, position, every time Conversion will produce certain drop, and the existence of drop makes material produce impact and induction air quantity, direct result during declining It is to smash equipment and generation bigger dust of kicking up.What the severe contamination of working environment brought is disaster hidden-trouble and work on the spot The occupation disease of personnel.Current existing solution is to be equipped with buffer roller, latching buffer in material-transporting system material blanking tube Gas device and cleaner unit.Buffer roller and buffering air lock device is used the material fallen to slow down impact to reduce induction air quantity, dedusting The use of device is to remove the dust produced by blanking.
The existing technology arranging buffer roller, buffering air lock device and cleaner unit is undesirable, far to buffering and dust removing effects Far do not reach the standard-required of country's formulation, therefore damage equipment, destroy operating condition.Cleaner unit is due to self structure and maintenance The life-span playing dustproof function etc. factor is extremely short.These equipment consume certain electric energy simultaneously, little the most several kilowatts big the most then tens Watt, the numerous and diverse of its system causes again Maintenance and Repair costly.
Summary of the invention
For the problems referred to above, the technical problem to be solved in the present invention is to provide kinetic energy, transform gravitational energy in material conveying Device for hydraulic energy.
In material of the present invention conveying, kinetic energy, transform gravitational energy are the device of hydraulic energy, and it comprises automatic control box, CPU Numerical control template, the first check valve, the second check valve, low pressure accumulator, oil pressure sensor, unidirectional oil pump, high-voltage energy storage device, decompression Valve, overflow valve, the first return spring, hydraulic oil pipeline, electromagnetic valve, fuel tank, feed bin bottom bracket, feed opening, two-way cylinder, connecting rod Group, hydraulic thrust pull bar, baffle plate, connecting lever, energy storage oil cylinder, induction apparatus of weighing, power transmission shaft, feed bin bracket, feed hopper, the second return Spring and hydraulic mandril, automatic control box be internally provided with CPU numerical control template, CPU numerical control template is connected with electromagnetic valve, electromagnetism Valve comprises the first electromagnetic valve, the second electromagnetic valve, the 3rd electromagnetic valve, the 4th electromagnetic valve and the 5th electromagnetic valve, the first electromagnetic valve, second Electromagnetic valve, the 3rd electromagnetic valve and the 4th electromagnetic valve are connected with two-way cylinder, two-way cylinder be internally provided with hydraulic thrust pull bar, and Two-way cylinder is fixed on feed bin bottom bracket, and the both sides of feed bin bottom bracket are provided above induction apparatus of weighing, induction apparatus of weighing Top connects has energy storage oil cylinder, the top of energy storage oil cylinder to be respectively arranged with hydraulic mandril, be correspondingly arranged respectively in hydraulic mandril Have the first return spring and the second return spring, hydraulic mandril be fixedly arranged above feed bin bracket, feed hopper is fixed on feed bin Above the middle part of bottom bracket and feed bin bracket, the bottom of feed hopper is provided with feed opening, and the both sides of two-way cylinder are provided with Baffle plate, baffle plate is connected with connecting lever by power transmission shaft, and the upper end of connecting lever is connected with connection rod set.
As preferably, described energy storage oil cylinder by hydraulic oil pipeline respectively with one end and the one of fuel tank of low pressure accumulator End connects, and is provided with the first check valve and the second check valve on hydraulic oil pipeline, the other end of low pressure accumulator and unidirectional oil One end of pump connects, and the other end of unidirectional oil pump is connected with high-voltage energy storage device and air relief valve respectively, and air relief valve is connected to the first electricity Magnet valve, the other end of fuel tank one end with overflow valve and the 5th electromagnetic valve respectively is connected, and the other end of overflow valve senses with oil pressure Device connects.
Beneficial effects of the present invention: it can overcome the drawback of prior art, reasonable in design is novel, can utilize under material Fall impact kinetic energy and gravitional force, be converted to hydraulic energy through hydraulic jack, and be stored into accumulator, accumulator is by height Nitrogen in force feed compressed energy-storage device so that it is store this energy, these energy being stored control baffle plate by hydraulic jack Discharging, thus can make material have a temporary process, and temporary material blocks induction air quantity, also reduces simultaneously Difference, thus reached the effect of dust elimination.While energy is changed, being installed in the LOAD CELLS below hydraulic jack also will be to The weight of glassware has been sent to digital control implement, and digitial controller will send instruction by electromagnetic valve control according to weight change in good time Push cylinder regulating fender, and realize belt deviation rectifying.It not only eliminate device damage that material impact brings, belt deviation and Intercept impact air quantity, induction air quantity, the blow rate required (only existing when broken), provide certain energy for miscellaneous equipment simultaneously Source, thus save electric power resource.
Accompanying drawing illustrates:
For ease of explanation, the present invention is described in detail by following detailed description of the invention and accompanying drawing.
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation of feed hopper in the present invention;
Fig. 3 is automatic control box and the attachment structure schematic diagram of electromagnetic valve in the present invention.
1-automatic control box;2-CPU numerical control template;3-the first check valve;4-the second check valve;5-low pressure accumulator;6- Oil pressure sensor;The unidirectional oil pump of 7-;8-high-voltage energy storage device;9-air relief valve;10-overflow valve;11-the first return spring;12-high pressure Oil pipe line;13-electromagnetic valve;14-fuel tank;15-feed bin bottom bracket;16-feed opening;17-two-way cylinder;18-connection rod set;19-liquid Pressure push-pull bar;20-baffle plate;21-connecting lever;22-energy storage oil cylinder;23-weighs induction apparatus;24-power transmission shaft;25-feed bin bracket; 26-feed hopper;27-the second return spring;28-hydraulic mandril.
Detailed description of the invention:
As Figure 1-3, this detailed description of the invention is by the following technical solutions: it comprises automatic control box 1, CPU numerical control Template the 2, first check valve the 3, second check valve 4, low pressure accumulator 5, oil pressure sensor 6, unidirectional oil pump 7, high-voltage energy storage device 8, Air relief valve 9, overflow valve the 10, first return spring 11, hydraulic oil pipeline 12, electromagnetic valve 13, fuel tank 14, feed bin bottom bracket 15, under Material mouth 16, two-way cylinder 17, connection rod set 18, hydraulic thrust pull bar 19, baffle plate 20, connecting lever 21, energy storage oil cylinder 22, induction apparatus of weighing 23, power transmission shaft 24, feed bin bracket 25, feed hopper the 26, second return spring 27 and hydraulic mandril 28, automatic control box 1 interior Portion is provided with CPU numerical control template 2, and CPU numerical control template 2 is connected with electromagnetic valve 13, electromagnetic valve 13 comprise the first electromagnetic valve 13-1, Two electromagnetic valve 13-2, the 3rd electromagnetic valve 13-3, the 4th electromagnetic valve 13-4 and the 5th electromagnetic valve 13-5, the first electromagnetic valve 13-1, Two electromagnetic valve 13-2, the 3rd electromagnetic valve 13-3 and the 4th electromagnetic valve 13-4 are connected with two-way cylinder 17, the inside of two-way cylinder 17 It is provided with hydraulic thrust pull bar 19, and two-way cylinder 17 is fixed on feed bin bottom bracket 15, sets above the both sides of feed bin bottom bracket 15 Being equipped with induction apparatus 23 of weighing, the top of induction apparatus 23 of weighing connects has energy storage oil cylinder 22, the top of energy storage oil cylinder 22 to set respectively It is equipped with hydraulic mandril 28, in hydraulic mandril 28, is correspondingly arranged on the first return spring 11 and the second return spring 27, hydraulic pressure respectively Push rod 28 be fixedly arranged above feed bin bracket 25, feed hopper 26 is fixed on feed bin bottom bracket 15 and the middle part of feed bin bracket 25 Top, the bottom of feed hopper 26 is provided with feed opening 16, and the both sides of two-way cylinder 17 are provided with baffle plate 20, and baffle plate 20 passes through Power transmission shaft 24 is connected with connecting lever 21, and the upper end of connecting lever 21 is connected with connection rod set 18.
As preferably, described energy storage oil cylinder 22 by hydraulic oil pipeline 12 respectively with one end and the oil of low pressure accumulator 5 One end of case 14 connects, and is provided with the first check valve 3 and the second check valve 4 on hydraulic oil pipeline 12, low pressure accumulator 5 another One end is connected with one end of unidirectional oil pump 7, and the other end of unidirectional oil pump 7 is connected with high-voltage energy storage device 8 and air relief valve 9 respectively, subtracts Pressure valve 9 is connected to the first electromagnetic valve 13-1, the other end of fuel tank 14 respectively with overflow valve 10 and one end of the 5th electromagnetic valve 13-5 Connecting, the other end of overflow valve 10 is connected with oil pressure sensor 6.
The operation principle of this detailed description of the invention is: when material drops to feed hopper 26, by feed hopper baffle plate 20 Stop, and therefore form the accumulation of material, consequent impact kinetic energy and gravitional force compression hydraulic push rod 28, make energy storage oil Hydraulic oil in cylinder 22 enters low pressure accumulator 5 by the second check valve 4, and when material unloads, feed hopper 26 is at the first return Rise under the retroaction of spring 11 and the second return spring 27, make the hydraulic oil in fuel tank 14 enter storage by the first check valve 3 Can oil cylinder 22, along with being continually changing of impact kinetic energy and gravitional force, energy storage oil cylinder 22 guarantee of work repeatedly low pressure accumulator 5 In pressure constantly rise, first start unidirectional oil pump 7 when the pressure of low pressure accumulator 5 continues to rise to rated value, by low High-voltage energy storage device 8 got to by hydraulic oil in pressure accumulator 5, when the pressure of high-voltage energy storage device 8 is increased to rated value, and unidirectional oil pump 7 quit work, if now the pressure of low pressure accumulator 5 continues to rise, system will open overflow valve 10 makes hydraulic oil enter storage Fuel tank 14;When the weight of feed hopper 26 reaches the setting valve of discharging, automatic control box 1 sends signal and opens the second electromagnetic valve 13-2 and the 3rd electromagnetic valve 13-3, two-way cylinder 17 pulls hydraulic thrust pull bar 19 by connection rod set 18, connecting lever 21, power transmission shaft 24 dozens Open feed bin baffle plate 20 discharging, when the weight of feed hopper 26 reaches the setting valve of storing, automatic control box 1 sends signal and opens First electromagnetic valve 13-1, the 4th electromagnetic valve 13-4, two-way cylinder 17 promote hydraulic thrust pull bar 19 by connection rod set 18, connecting lever 21, Power transmission shaft 24 closes feed hopper baffle plate 20 storing, and the CPU numerical control template 2 in automatic control box 1 is according to oil pressure sensor 6 and weighs The signal that induction apparatus 23 provides, constantly changes the 5th electromagnetic valve 13-5 and unidirectional oil pump 7 running status, keeps high-voltage energy storage device 8 Fluctuate in certain model with the weight of the operating pressure of low pressure accumulator 5 and maintenance feed hopper 26.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described.The technology of the industry Personnel, it should be appreciated that the present invention is not restricted to the described embodiments, simply illustrating this described in above-described embodiment and description The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these become Change and improvement both falls within scope of the claimed invention.Claimed scope by appending claims and Equivalent defines.

Claims (3)

1. in material conveying, kinetic energy, transform gravitational energy are the device of hydraulic energy, it is characterised in that: it comprises automatic control box (1), CPU numerical control template (2), the first check valve (3), the second check valve (4), low pressure accumulator (5), oil pressure sensor (6), list To oil pump (7), high-voltage energy storage device (8), air relief valve (9), overflow valve (10), the first return spring (11), hydraulic oil pipeline (12), Electromagnetic valve (13), fuel tank (14), feed bin bottom bracket (15), feed opening (16), two-way cylinder (17), connection rod set (18), hydraulic thrust Pull bar (19), baffle plate (20), connecting lever (21), energy storage oil cylinder (22), induction apparatus of weighing (23), power transmission shaft (24), feed bin bracket (25), feed hopper (26), the second return spring (27) and hydraulic mandril (28), automatic control box (1) be internally provided with CPU number Control template (2), CPU numerical control template (2) is connected with electromagnetic valve (13), electromagnetic valve (13) comprise the first electromagnetic valve (13-1), second Electromagnetic valve (13-2), the 3rd electromagnetic valve (13-3), the 4th electromagnetic valve (13-4) and the 5th electromagnetic valve (13-5), the first electromagnetic valve (13-1), the second electromagnetic valve (13-2), the 3rd electromagnetic valve (13-3) and the 4th electromagnetic valve (13-4) be connected with two-way cylinder (17), Two-way cylinder (17) be internally provided with hydraulic thrust pull bar (19), and two-way cylinder (17) is fixed on feed bin bottom bracket (15), The both sides of feed bin bottom bracket (15) are provided above induction apparatus (23) of weighing, and the top of induction apparatus of weighing (23) connects energy storage Oil cylinder (22), the top of energy storage oil cylinder (22) is respectively arranged with hydraulic mandril (28), and in hydraulic mandril (28), correspondence sets respectively Be equipped with the first return spring (11) and the second return spring (27), hydraulic mandril (28) be fixedly arranged above feed bin bracket (25), feed hopper (26) is fixed on above the middle part of feed bin bottom bracket (15) and feed bin bracket (25), the end of feed hopper (26) Portion is provided with feed opening (16), and the both sides of two-way cylinder (17) are provided with baffle plate (20), and baffle plate (20) passes through power transmission shaft (24) It is connected with connecting lever (21), and the upper end of connecting lever (21) is connected with connection rod set (18).
In material the most according to claim 1 conveying, kinetic energy, transform gravitational energy are the device of hydraulic energy, and its feature exists In: described energy storage oil cylinder (22) by hydraulic oil pipeline (12) respectively with one end of low pressure accumulator (5) and fuel tank (14) One end connects, and is provided with the first check valve (3) and the second check valve (4) on hydraulic oil pipeline (12), low pressure accumulator (5) The other end is connected with the one end of unidirectional oil pump (7), the other end of unidirectional oil pump (7) respectively with high-voltage energy storage device (8) and air relief valve (9) connecting, air relief valve (9) is connected to the first electromagnetic valve (13-1), the other end of fuel tank (14) respectively with overflow valve (10) and the One end of five electromagnetic valves (13-5) connects, and the other end of overflow valve (10) is connected with oil pressure sensor (6).
In material the most according to claim 1 conveying, kinetic energy, transform gravitational energy are the device of hydraulic energy, and its feature exists In: its operation principle is: when dropping to feed hopper (26) when material, by the obstruction of feed hopper baffle plate (20), and therefore shape Become the accumulation of material, consequent impact kinetic energy and gravitional force compression hydraulic push rod (28), make energy storage oil cylinder (22) inner Hydraulic oil enters low pressure accumulator (5) by the second check valve (4), and when material unloads, feed hopper (26) is at the first return bullet Rising under the retroaction of spring (11) and the second return spring (27), the hydraulic oil making fuel tank (14) inner passes through the first check valve (3) Enter energy storage oil cylinder (22), along with being continually changing of impact kinetic energy and gravitional force, energy storage oil cylinder (22) guarantee of work repeatedly Pressure in low pressure accumulator (5) constantly rises, and first starts when the pressure of low pressure accumulator (5) continues to rise to rated value Unidirectional oil pump (7), gets to high-voltage energy storage device (8) by the hydraulic oil in low pressure accumulator (5), when the pressure of high-voltage energy storage device (8) When being increased to rated value, unidirectional oil pump (7) quits work, if now the pressure of low pressure accumulator (5) continues to rise, system will Opening overflow valve (10) makes hydraulic oil enter fuel reserve tank (14), when the weight of feed hopper (26) reaches the setting valve of discharging, from Dynamic control chamber (1) sends signal and opens the second electromagnetic valve (13-2) and the 3rd electromagnetic valve (13-3), and two-way cylinder (17) pulls liquid Pressure push-pull bar (19) opens feed hopper baffle plate (20) discharging by connection rod set (18), connecting lever (21), power transmission shaft (24), works as feed hopper (26), when weight reaches the setting valve of storing, automatic control box (1) sends signal and opens the first electromagnetic valve (13-1), the 4th electricity Magnet valve (13-4), two-way cylinder (17) promotes hydraulic thrust pull bar (19) to be closed by connection rod set (18), connecting lever (21), power transmission shaft (24) Closing feed hopper baffle plate (20) storing, CPU numerical control template (2) in automatic control box (1) is according to oil pressure sensor (6) and sense of weighing Answer the signal that device (23) provides, constantly change the 5th electromagnetic valve (13-5) and unidirectional oil pump (7) running status, keep high-voltage energy storage The weight of the operating pressure of device (8) and low pressure accumulator (5) and maintenance feed hopper (26) fluctuates in certain model.
CN201410839164.3A 2014-12-30 2014-12-30 Device for converting kinetic energy and gravitational potential energy to hydraulic energy in material conveying Expired - Fee Related CN104627694B (en)

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CN201410839164.3A CN104627694B (en) 2014-12-30 2014-12-30 Device for converting kinetic energy and gravitational potential energy to hydraulic energy in material conveying

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CN104627694B true CN104627694B (en) 2017-01-11

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CN105889157B (en) * 2016-06-28 2018-03-06 马乐群 It is a kind of to be used for voluntarily from the energy-saving hydraulic control device for digging quick sack filling machine
CN108544022A (en) * 2018-06-04 2018-09-18 昆山汉田机械工业有限公司 The saw frame up and down balance system system of ultrahigh speed horizontal band sawing machine
CN114104609B (en) * 2022-01-25 2022-04-08 湖南省蚕桑科学研究所 External material conveying device based on edible mushroom processing equipment

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CN2067692U (en) * 1990-01-20 1990-12-19 郭长岭 Curve device for locking air
CN2472077Y (en) * 2001-03-30 2002-01-16 杨驭 Spring gas lock
CN2586674Y (en) * 2002-06-17 2003-11-19 韩延田 Cushioning flapper
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Granted publication date: 20170111