CN104617399A - Method for splicing large-area reflector antenna comprising multi-panel units - Google Patents

Method for splicing large-area reflector antenna comprising multi-panel units Download PDF

Info

Publication number
CN104617399A
CN104617399A CN201510065113.4A CN201510065113A CN104617399A CN 104617399 A CN104617399 A CN 104617399A CN 201510065113 A CN201510065113 A CN 201510065113A CN 104617399 A CN104617399 A CN 104617399A
Authority
CN
China
Prior art keywords
panel unit
assembled
reflector antenna
large area
area reflector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510065113.4A
Other languages
Chinese (zh)
Other versions
CN104617399B (en
Inventor
曹江涛
金超
郑元鹏
冯贞国
张万才
王大为
李增科
董长胜
尉飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CETC 54 Research Institute
Original Assignee
CETC 54 Research Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CETC 54 Research Institute filed Critical CETC 54 Research Institute
Priority to CN201510065113.4A priority Critical patent/CN104617399B/en
Publication of CN104617399A publication Critical patent/CN104617399A/en
Application granted granted Critical
Publication of CN104617399B publication Critical patent/CN104617399B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Aerials With Secondary Devices (AREA)

Abstract

The invention discloses a method for splicing a large-area reflector antenna comprising multi-panel units. The large-area reflector antenna comprising the multi-panel units is widely applied to the fields of radars, antennas and building roof systems. Such structure is characterized in that a plurality of small-area panel units are generally used and spliced into the large-area reflector antenna according to a certain of rules; a certain requirement is brought to the boundary dimension, the surface precision and the appearance quality. The method mainly comprises the steps of processing different geometric characteristics (such as angle end, straight side and arc side) of the external profile of the whole structure of the large-area reflector antenna by the corresponding positioning method; positioning characteristic panels in an outer ring; then splicing other panels in the outer ring; finally splicing the rest panels to the inside by layers; separating plates are pre-inserted between the panel units during splicing. With the adoption of the method, the size accuracy of the large-area reflector antenna and the uniformity of seams can be ensured, and thus the precision and the aesthetics are improved; meanwhile, the standard process enables convenient operation.

Description

A kind of assembling method of large area reflector antenna of multi-panel unit composition
Technical field
The present invention is mainly concerned with the surface texture engineering field higher to apparent size, splicing accuracy requirement such as Large Radar Antenna reflecting surface manufacture, especially relates to the assembling method of the large area reflector antenna of a kind of multi-panel unit composition.
Background technology
Along with the rapid progress in the field such as satellite communication and survey of deep space, antenna has played more next important effect wherein.The effect of antenna is received by the reflecting surface of certain scale and transmitted.Because the reflecting surface area of huge antenna is huge, be assembled by the panel unit of fritter.Such as Nation Astronomical Observatory dark energy radio detection parabolic-cylinder antenna (reflecting surface area 1081m 2), 65 meters, Shanghai (heavenly steed) radio astronomical telescope antenna (reflecting surface area 3799m 2) etc. be all by small size (general single-block area 3 ~ 5m 2left and right) panel unit assembled shaping.And big science project 500 meters of bore astronomical telescopes that China is just building in Guizhou Province, its reflecting surface area reaches 250,000 m 2left and right, be made up of, and each large-scale reflecting surface cellar area is about 60m 4450 large-scale reflecting surface unit 2, formed by the small panel unit splicing of about length of side 1.2m.
The quality of reflecting surface unit splicing quality determines reflection precision and efficiency, has larger impact to the performance of antenna; Also have impact on the presentation quality of antenna simultaneously.If do not considered the manufacture deviation of small panel unit itself, its assembled quality depends mainly on gap size between the position accuracy of the middle-size and small-size panel unit of assembled process and small panel unit and the uniformity.
In traditional panel is assembled, owing to there is no deep research and theoretical direction, mainly have the following disadvantages:
1, assembled process often has certain randomness, there is certain mass hidden danger;
2, lack unified and positioning datum or positioning datum arrange unreasonable causing and need repeatedly to adjust accurately;
3, generally all to adopt from inside to outside or assembled order that side starts, cause boundary dimensions overproof;
4, the width at the uneven and interval at edge differs and causes aesthetic property poor.
Summary of the invention
Technical problem to be solved by this invention is to provide the assembling method of the large area reflector antenna of a kind of multi-panel unit composition, is beneficial to the raising of the assembled efficiency of this class formation and assembled quality.
The assembling method of the large area reflector antenna of a kind of multi-panel unit composition of the present invention, mainly for the structure being assembled into a large profile unit by polylith small panel unit combination, the reflecting surface structure etc. of such as radar antenna.The feature of this class formation is carried out assembled on a skeleton by small panel unit.This skeleton is the support of structure and benchmark as a whole, is generally the truss be made up of metal rod etc. or grid structure, has enough Rigidity and strengths and have enough precision at the position be connected with small panel unit.In addition, the integral surface after assembled completing is had to the requirement of surface precision, dimensional accuracy and outward appearance.
In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
An assembling method for the large area reflector antenna of multi-panel unit composition, is characterized in that comprising the following steps:
S1: the characteristic face Slab element determining this large area reflector antenna outer shroud profile place according to the overall structure of large area reflector antenna and shape facility, and design and produce the positioning tool of location feature panel unit; Design and produce the back frame structure of large area reflector antenna;
S2: with the position of the node on back frame structure for benchmark determination positioning tool, and positioning tool is fixed on back frame structure;
S3: by the accurate location feature panel unit of positioning tool, assembled characteristic face Slab element, and be fixed on back frame structure;
S4: with the assembled characteristic face Slab element completed for basis on location, other panel units on assembled outer shroud profile, and be connected and fixed between itself and backrest;
S5: with the panel unit at the assembled outer shroud profile place completed for basis on location, according to order from outside to inside by the assembled remaining inner panel unit of ring, and is connected and fixed between itself and backrest;
Complete multi-panel unit composition all panel units of large area reflector antenna assembled.
Wherein, described characteristic face Slab element is the panel unit at large area reflector antenna outer shroud profile angle end or flex point place.
Wherein, by the accurate location feature panel unit of positioning tool in described step S3, be specially: for the characteristic face Slab element being in large area reflector antenna angle end or flex point adopt a bit with mode position or adopt any and the mode of 2 to locate, being that the panel unit of long straight flange adopts two-point locating or on one side location for being in outer shroud contour shape, is that the panel unit on arc limit adopts two-point locating or same curvature arc limit to locate for being in outer shroud contour shape.
Wherein, in described step S2, the installation site of positioning tool is carried out calibration by measuring instrument or auxiliary mould and is determined, described measuring instrument comprises theodolite, total powerstation and laser tracker.
Wherein, in described step S4, on assembled outer shroud profile, other panel units are specially: the direction along outer shroud profile is come assembled away from characteristic face Slab element gradually, the i.e. first assembled panel unit adjacent with characteristic face Slab element, then with this newly assembled panel unit for basis on location its adjacent panel units assembled, and finally complete the assembled of the panel unit on whole outer shroud profile.
Wherein, in described step S5 according to order from outside to inside by the assembled remaining inner panel unit of ring, be specially: assembled for basis on location carries out panel unit according to the order of ecto-entad by ring with the panel unit at outer shroud profile place, complete to all assembled.
Wherein, in assembled panel process, in the gap between each panel, partition is added in advance.Described partition is laminated structure, and its thickness is slightly less than the width in the theoretical gap between panel unit, and is pulled down by partition after being fixed on by panel unit on back frame structure.
The beneficial effect adopting technique scheme to produce is:
(1) the feature panel at large area reflector antenna outline place is accurately located by the positioning tool through calibration by the present invention, and ecto-entad improves the position accuracy of each panel unit of large area reflector antenna and the aesthetic property in outline and gap by the utilization of the assembled order of ring and partition.
(2) the assembled order determined and method, be conducive to the procedure standardization of realization operation and the raising of assembled efficiency.
Accompanying drawing explanation
Fig. 1 is a kind of large area reflector antenna of multi-panel unit composition of the present invention and the schematic diagram of positioning tool;
Fig. 2 is the locate mode schematic diagram at different characteristic place, panel unit edge of the present invention;
Fig. 3 inserts partition schematic diagram between panel unit of the present invention.
Embodiment
The present invention is the assembling method of the large area reflector antenna of a kind of multi-panel unit composition, the method is mainly through Special positioning tool location outline place feature panel, and ecto-entad adds the method for partition in advance to the aesthetic property of the assembled position accuracy and structural entity that improve each panel unit by the assembled order of ring and assembled process between panel unit.
Below in conjunction with drawings and Examples, patent of the present invention is described further.
The face shaping of large area reflector antenna of multi-panel unit composition is also uncertain, can be circle, triangle, fan-shaped or other shapes.Embodiment is for gore Slab element, and polylith gore Slab element constitutes the large area reflector antenna of multi-panel unit composition.As shown in Figure 1, a kind of large area reflector antenna of multi-panel unit composition comprises panel unit 1 and back frame structure 2, and positioning tool comprises one-point type positioning tool 3 and formula positioning tool 4.
Design and produce qualified back frame structure, this backrest is the support of structure and benchmark as a whole, has enough Rigidity and strengths and has enough precision at the position be connected with panel unit.
An assembling method for the large area reflector antenna of multi-panel unit composition, comprises the following steps:
S1: the feature panel determining this antenna according to the overall structure of large area reflector antenna and shape facility, and design and produce the positioning tool for location feature panel; The panel unit at large area reflector antenna outer shroud profile angle end, flex point place elected as by feature panel; Design and produce the back frame structure 2 of large area reflector antenna; Back frame structure 2 needs assembled in advance completing as the support structure of panel unit and benchmark, and has enough Rigidity and strengths and have enough precision at the position be connected with panel unit;
S2: the positioning tool of mounting characteristic panel.Positioning tool, and to be fixed on back frame structure 2 for benchmark determines position with node known on back frame structure.The final installation site of positioning tool is carried out calibration by measuring instrument or auxiliary mould and is determined.Described measuring instrument comprises theodolite, total powerstation and laser tracker.
S3: assembled feature panel.By the accurate location of positioning tool, assembled feature panel, and be fixed on back frame structure 2.
S4: remaining panel unit on assembled outer shroud profile.With the assembled feature panel completed for basis on location, along outer shroud profile gradually away from feature panel the assembled remaining panel be positioned on outline in direction.Be specially: the first assembled panel unit adjacent with feature panel, then with this newly assembled panel unit for basis on location its adjacent panel units assembled, and finally complete the assembled of the panel unit on whole outer shroud profile.
S5: assembled inner remaining panel.With the panel unit at the assembled outline place completed for basis on location, carry out remaining inner panel unit splicing according to the order of ecto-entad by ring, complete to all assembled.
Complete multi-panel unit composition all panel units of large area reflector antenna assembled.
In the present invention, the locate mode schematic diagram at different characteristic place of panel unit outer shroud profile place as shown in Figure 2.Be specially by the accurate location feature panel of positioning tool: the panel for the angle end of large area reflector antenna adopts (on one side formula positioning tool 4) and a bit (one-point type positioning tool 3) locates or a bit (one-point type positioning tool 3) and 2 points (one-point type positioning tool 3) are located, panel for long straight flange adopts 2 points (one-point type positioning tool 3) to locate or (on one side formula positioning tool 4) locates on one side, and the panel for arc limit adopts 2 points (one-point type positioning tool 3) to locate or same curvature arc limit (formula positioning tool 4) location.
In assembled panel process, in the gap between each panel, add partition (as shown in Figure 3) in advance.The effect of partition makes gap between panel evenly reasonable, decreases the adverse effect of cumulative errors, make assembled after each panel gap evenly attractive in appearance, improve splicing accuracy and efficiency.The thickness of partition should be slightly less than gap molded breadth, general selects 2/3 of gap width to be advisable, and partition can be pulled down after waiting that panel unit is assembled and completing.

Claims (9)

1. an assembling method for the large area reflector antenna of multi-panel unit composition, is characterized in that comprising the following steps:
S1: the characteristic face Slab element determining this large area reflector antenna outer shroud profile place according to the overall structure of large area reflector antenna and shape facility, and design and produce the positioning tool of location feature panel unit; Design and produce the back frame structure of large area reflector antenna;
S2: with the position of the node on back frame structure for benchmark determination positioning tool, and positioning tool is fixed on back frame structure;
S3: by the accurate location feature panel unit of positioning tool, assembled characteristic face Slab element, and be fixed on back frame structure;
S4: with the assembled characteristic face Slab element completed for basis on location, other panel units on assembled outer shroud profile, and be connected and fixed between itself and backrest;
S5: with the panel unit at the assembled outer shroud profile place completed for basis on location, according to order from outside to inside by the assembled remaining inner panel unit of ring, and is connected and fixed between itself and backrest;
Complete multi-panel unit composition all panel units of large area reflector antenna assembled.
2. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, is characterized in that: described characteristic face Slab element is the panel unit at large area reflector antenna outer shroud profile angle end or flex point place.
3. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, it is characterized in that: by the accurate location feature panel unit of positioning tool in described step S3, be specially: for the characteristic face Slab element being in large area reflector antenna angle end or flex point adopt a bit with mode position or adopt any and the mode of 2 to locate, be that the panel unit of long straight flange adopts two-point locating or locates on one side for being in outer shroud contour shape, for being in the panel unit employing two-point locating or location, same curvature arc limit that outer shroud contour shape is arc limit.
4. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, is characterized in that: in described step S2, the installation site of positioning tool is carried out calibration by measuring instrument or auxiliary mould and determined.
5. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, it is characterized in that: in described step S4, on assembled outer shroud profile, other panel units are specially: the direction along outer shroud profile is come assembled away from characteristic face Slab element gradually, the i.e. first assembled panel unit adjacent with characteristic face Slab element, then with this newly assembled panel unit for basis on location its adjacent panel units assembled, and finally complete the assembled of the panel unit on whole outer shroud profile.
6. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, it is characterized in that: in described step S5 according to order from outside to inside by the assembled remaining inner panel unit of ring, be specially: assembled for basis on location carries out panel unit according to the order of ecto-entad by ring with the panel unit at outer shroud profile place, complete to all assembled.
7. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 1, is characterized in that: in assembled panel process, add partition in advance in the gap between each panel.
8. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 4, is characterized in that: described measuring instrument comprises theodolite, total powerstation and laser tracker.
9. the assembling method of the large area reflector antenna of a kind of multi-panel unit composition according to claim 7, it is characterized in that: described partition is laminated structure, its thickness is slightly less than the width in the theoretical gap between panel unit, and is pulled down by partition after being fixed on by panel unit on back frame structure.
CN201510065113.4A 2015-02-09 2015-02-09 A kind of assembling method of the large area reflector antenna of multiaspect Slab element composition Active CN104617399B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510065113.4A CN104617399B (en) 2015-02-09 2015-02-09 A kind of assembling method of the large area reflector antenna of multiaspect Slab element composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510065113.4A CN104617399B (en) 2015-02-09 2015-02-09 A kind of assembling method of the large area reflector antenna of multiaspect Slab element composition

Publications (2)

Publication Number Publication Date
CN104617399A true CN104617399A (en) 2015-05-13
CN104617399B CN104617399B (en) 2017-04-05

Family

ID=53151747

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510065113.4A Active CN104617399B (en) 2015-02-09 2015-02-09 A kind of assembling method of the large area reflector antenna of multiaspect Slab element composition

Country Status (1)

Country Link
CN (1) CN104617399B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017198157A1 (en) * 2016-05-18 2017-11-23 上海跃盛信息技术有限公司 Solid-surface reflector for microwave reflection
CN109990684A (en) * 2019-03-27 2019-07-09 上海宇航***工程研究所 A kind of method of quick survey tune parabolic-cylinder antenna

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5711501A (en) * 1980-06-24 1982-01-21 Nec Corp Assembling method for antenna
CN102173312A (en) * 2011-03-10 2011-09-07 西安空间无线电技术研究所 Large spatial assembly type antenna reflector modular unit and assembly method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5711501A (en) * 1980-06-24 1982-01-21 Nec Corp Assembling method for antenna
CN102173312A (en) * 2011-03-10 2011-09-07 西安空间无线电技术研究所 Large spatial assembly type antenna reflector modular unit and assembly method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017198157A1 (en) * 2016-05-18 2017-11-23 上海跃盛信息技术有限公司 Solid-surface reflector for microwave reflection
CN107404006A (en) * 2016-05-18 2017-11-28 上海跃盛信息技术有限公司 A kind of solid face reflector for microwave reflection
CN109990684A (en) * 2019-03-27 2019-07-09 上海宇航***工程研究所 A kind of method of quick survey tune parabolic-cylinder antenna
CN109990684B (en) * 2019-03-27 2021-03-09 上海宇航***工程研究所 Method for rapidly measuring and adjusting parabolic cylinder antenna

Also Published As

Publication number Publication date
CN104617399B (en) 2017-04-05

Similar Documents

Publication Publication Date Title
CN103591891B (en) Fine control field precision source-tracing method for indoor space measuring and locating system
CN102569984B (en) Compound forming method for large-curvature double-curve-degree high-accuracy antenna panel
CN109033592B (en) BIM lofting method for special-shaped veneer
CN102435177B (en) Online correction method of position and orientation parameters of single transmitting station for indoor measurement positioning system
CN105977649B (en) The fast determination method of large-scale parabola antenna active panel adjustment amount towards figuration face
CN108363860A (en) A kind of 3-D abnormal bridge formwork assembly setting out method based on BIM technology
CN104090280B (en) A kind of ionosphere delay correction forecasting procedure based on region CORS
CN103512499A (en) Optoelectronic scanning based single-step three dimensional coordinate measurement method
CN104617399A (en) Method for splicing large-area reflector antenna comprising multi-panel units
CN102413563A (en) Method and system for wirelessly positioning signal source
CN105467361A (en) Radio signal complex envelope and carrier phase information combination BVR (beyond visual range) target direct positioning method
CN104598746A (en) Applicability discrimination method for coordinate transformation model
CN102176546B (en) Method for resetting reflecting surface of antenna based on laser tracker
CN103900520A (en) Method for detecting geometric dimension of integral wall panel slab model
US12021302B1 (en) Analysis method for transmission and reflection coefficients of wire mesh of mesh antenna
CN102205480A (en) Method for manufacturing spatial curved surface spiral box type component
CN105651235B (en) The measurement method and device in profile face in antenna house
CN101013775A (en) Method for adjusting precision of antenna surface based on multidimensional unconstrained optimization
CN102506808B (en) Method for dynamically measuring deformation amount of mechanical structure
CN108110432A (en) A kind of reflecting plane aerial panel method of partition and reflector antenna
CN101813762B (en) Airborne single baseline Doppler-phase difference direction finding method
CN105576385A (en) Gain and direction oriented large-scale deformed paraboloid antenna panel fit rotation adjusting method
CN111211424B (en) Main surface type measuring and adjusting method and device suitable for SKA antenna
CN110087307A (en) Based on the modified underwater sensor network localization method of ranging
CN105544982A (en) Construction method for hyperboloid torsional steel column

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant