CN104616746A - 便于施工的铝合金软电缆 - Google Patents
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Abstract
本发明公开一种便于施工的铝合金软电缆,包括三个导电线芯,圆形芳纶纤维芯外表面绞合有若干根第一铝合金圆导体;聚乙烯绝缘带外表面包覆有一聚氯乙烯内衬层,一阻燃聚烯烃弹性护套层位于所述聚氯乙烯内衬层外表面;圆形芳纶纤维芯由若干根芳纶纤维丝绞合而成;一耐火云母带绕包覆于三个所述导电线芯外表面,所述耐火云母带外表面包覆有绝缘护套层;所述绝缘护套层由以下组分组成:热塑性聚氨酚弹性体、低密度聚乙烯、乙烯丙烯酸乙酯、乙烯丁烯共聚物、二氧化硅、丁腈复合物、氯化聚乙烯、锡酸锌、氢氧化镁、复合钼抑烟剂。本发明大大减少了涡流,减少线路的损耗,提高了电缆的导电性能、弯曲性能和耐腐蚀性能,且使得材料在燃烧时具有良好的成炭效果。
Description
技术领域
本发明涉及一种通信电源缆,尤其涉及一种便于施工的铝合金软电缆。
背景技术
通信电源用软电缆是一种通信设施的供电连接线,在电信局站、配电箱柜之类的配电***中广泛使用。通信电源用软电缆不仅要求具有良好的柔软性,以便在狭窄的空间内或类似的情形下方便敷设,而且要求具有理想的阻燃性,以适应防火等级严苛场合下的使用要求。并非限于上面例举的通信电源用软电缆虽然各有相应的技术效果,但是存在以下共同的缺憾:其一,由于均是以绞合细铜丝作为导体的,并且这种导体被业界称为五类铜导体,因而柔软程度并不能满足期望的要求。并且由于柔软度差而使弯曲半径受到限制,因而在狭窄空间、受不可移动的物体阻碍乃至拐弯抹角处之类的场合敷设时,极易影响施工速度;其二,由于在技术偏见下普遍择用铜作为软电缆的导体,因而不仅存在合理使用原材料方面的盲目性,而且导致软电缆的制造成本大;其三,由于份量重,因而不仅物流运输、仓储环节中的成本高,而且在敷设过程中施工人员劳动强度大,所耗人工成本高。
发明内容
本发明提供一种便于施工的铝合金软电缆,该铝合金软电缆提高了材料阻燃性能,代表阻燃性的氧指数极高,并且使得材料在燃烧时具有良好的成炭效果,也提高了电缆的导电性能、弯曲性能和耐腐蚀性能,且减小了安装布局的空间和安装成本。
为达到上述目的,本发明采用的技术方案是:一种便于施工的铝合金软电缆,包括三个导电线芯,此导电线芯进一步包括圆形芳纶纤维芯,此圆形芳纶纤维芯外表面绞合有若干根第一铝合金圆导体,且若干根所述第一铝合金圆导体形成内导电层,此内导电层外表面绞合有若干根第二铝合金圆导体,且若干根所述第二铝合金圆导体形成外导电层,一聚乙烯绝缘带绕包于所述外导电层外表面;
所述聚乙烯绝缘带外表面包覆有一聚氯乙烯内衬层,一阻燃聚烯烃弹性护套层位于所述聚氯乙烯内衬层外表面,所述聚氯乙烯内衬层和阻燃聚烯烃弹性护套层之间设置有PVC发泡绝缘层;
所述圆形芳纶纤维芯由若干根芳纶纤维丝绞合而成;一耐火云母带绕包覆于三个所述导电线芯外表面,所述耐火云母带外表面包覆有绝缘护套层,所述绝缘护套层由以下组分组成:
热塑性聚氨酚弹性体 80~100份,
熔融指数为1~8g/10min的低密度聚乙烯 10~20份,
乙烯丙烯酸乙酯 8~15份,
乙烯丁烯共聚物 5~10份,
二氧化硅 4~8份,
丁腈复合物 8~20份,
氯化聚乙烯 5~10份,
锡酸锌 5~15份,
氢氧化镁 5~12份,
复合钼抑烟剂 2~8份,
蒙脱土 1~5份,
钙锌复合稳定剂 1~3份,
双(3,5-三级丁基-4-羟基苯基)硫醚 1~3份,
硬脂酸锌 2~4份。
上述技术方案中进一步改进的技术方案如下:
1. 上述方案中,所述第一铝合金圆导体绞合方向为右向绞合,所述第二铝合金圆导体绞合方向为左向绞合。
2. 上述方案中,所述耐火云母带与导电线芯之间填充有若干根PP 填充绳。
3. 上述方案中,所述PVC发泡绝缘层内具有若干个空洞,此若干个空洞体积占所述PVC发泡绝缘层的30~45%。
由于上述技术方案运用,本发明与现有技术相比具有下列优点:
1. 本发明便于施工的铝合金软电缆,采用2层导电层,内导电层由若干个“Z”字形导体绞合而成,外导电层由若干个梯形导体绞合而成,其大大减少了涡流,减少线路的损耗,提高了电缆的导电性能、弯曲性能和耐腐蚀性能,减少了线缆发热量,能够保证电缆在长时间过载和过热时保持连续电气性能稳定。
2. 本发明便于施工的铝合金软电缆,其绝缘护套层包括热塑性聚氨酚弹性体80~100份,搭配的熔融指数为1~8g/10min的低密度聚乙烯10~20份,乙烯丙烯酸乙酯8~15份,钙锌复合稳定剂1~3份,双(3,5-三级丁基-4-羟基苯基)硫醚1~3份,硬脂酸锌2~4份,乙烯丁烯共聚物5~10份,二氧化硅4~8份,氯化聚乙烯5~10份,使得第一护套层综合了各自的优点,提高了耐气候性和阻燃性能,稳定性效果、耐辐照的特性,同时提高了绝缘性能、表面耐磨性和表面硬度,表面雾面哑光效果优良并降低材料的收缩率;其次,绝缘护套层进一步含有锡酸锌5~15份,氢氧化镁5~12份,复合钼抑烟剂2~8份,蒙脱土1~5份并与其它组分协同作用,丁腈复合物8~20份,大提高了材料阻燃性能,代表阻燃性的氧指数极高,并且使得材料在燃烧时具有良好的成炭效果,形成了稳定的中空复合炭结构,阻止了材料的二次燃烧和火焰传播。
3. 本发明便于施工的铝合金软电缆,其聚乙烯绝缘带外表面包覆有一聚氯乙烯内衬层,一阻燃聚烯烃弹性护套层位于所述聚氯乙烯内衬层外表面,所述聚氯乙烯内衬层和阻燃聚烯烃弹性护套层之间设置有PVC发泡绝缘层,使得软电缆,抗拉强度大、载流量高、柔韧性高、易弯曲,而且其结构紧密,最小弯曲半径下降至为4倍电缆直径,减小了安装布局的空间,减小了安装成本,更易于敷设。
附图说明
附图1为本发明便于施工的铝合金软电缆结构示意图。
以上附图中:1、圆形芳纶纤维芯;2、内导电层;21、第一铝合金圆导体;3、外导电层;31、第二铝合金圆导体;4、聚乙烯绝缘带;5、聚氯乙烯内衬层;6、PVC发泡绝缘层;61、空洞;7、阻燃聚烯烃弹性护套层;8、导电线芯;9、耐火云母带;10、绝缘护套层;11、PP 填充绳。
具体实施方式
下面结合附图及实施例对本发明作进一步描述:
实施例1~5:一种便于施工的铝合金软电缆,包括三个导电线芯8,此导电线芯8进一步包括圆形芳纶纤维芯1,此圆形芳纶纤维芯1外表面绞合有若干根第一铝合金圆导体21,且若干根所述第一铝合金圆导体21形成内导电层2,此内导电层2外表面绞合有若干根第二铝合金圆导体31,且若干根所述第二铝合金圆导体31形成外导电层3,一聚乙烯绝缘带4绕包于所述外导电层3外表面;
所述聚乙烯绝缘带4外表面包覆有一聚氯乙烯内衬层5,一阻燃聚烯烃弹性护套层7位于所述聚氯乙烯内衬层5外表面,所述聚氯乙烯内衬层5和阻燃聚烯烃弹性护套层7之间设置有PVC发泡绝缘层6;
所述圆形芳纶纤维芯1由若干根芳纶纤维丝6绞合而成;一耐火云母带9绕包覆于三个所述导电线芯8外表面,所述耐火云母带9外表面包覆有绝缘护套层10;上述绝缘护套层10由以下组分组成,具体如表1所示:
表1
上述耐火云母带9与导电线芯8之间填充有若干根PP 填充绳11。
上述PVC发泡绝缘层6内具有若干个空洞61,此若干个空洞61体积占所述PVC发泡绝缘层6的42%。
上述第一铝合金圆导体21绞合方向为右向绞合,所述第二铝合金圆导体31绞合方向为左向绞合。
实施例1~5的便于施工的铝合金软电缆性能见表2:
表2
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。
Claims (5)
1. 一种便于施工的铝合金软电缆,其特征在于:包括三个导电线芯(8),此导电线芯(8)进一步包括圆形芳纶纤维芯(1),此圆形芳纶纤维芯(1)外表面绞合有若干根第一铝合金圆导体(21),且若干根所述第一铝合金圆导体(21)形成内导电层(2),此内导电层(2)外表面绞合有若干根第二铝合金圆导体(31),且若干根所述第二铝合金圆导体(31)形成外导电层(3),一聚乙烯绝缘带(4)绕包于所述外导电层(3)外表面;
所述聚乙烯绝缘带(4)外表面包覆有一聚氯乙烯内衬层(5),一阻燃聚烯烃弹性护套层(7)位于所述聚氯乙烯内衬层(5)外表面,所述聚氯乙烯内衬层(5)和阻燃聚烯烃弹性护套层(7)之间设置有PVC发泡绝缘层(6);
所述圆形芳纶纤维芯(1)由若干根芳纶纤维丝(6)绞合而成;一耐火云母带(9)绕包覆于三个所述导电线芯(8)外表面,所述耐火云母带(9)外表面包覆有绝缘护套层(10),所述绝缘护套层(10)由以下组分组成:
热塑性聚氨酚弹性体 80~100份,
熔融指数为1~8g/10min的低密度聚乙烯 10~20份,
乙烯丙烯酸乙酯 8~15份,
乙烯丁烯共聚物 5~10份,
二氧化硅 4~8份,
丁腈复合物 8~20份,
氯化聚乙烯 5~10份,
锡酸锌 5~15份,
氢氧化镁 5~12份,
复合钼抑烟剂 2~8份,
蒙脱土 1~5份,
钙锌复合稳定剂 1~3份,
双(3,5-三级丁基-4-羟基苯基)硫醚 1~3份,
硬脂酸锌 2~4份。
2. 根据权利要求1所述的便于施工的铝合金软电缆,其特征在于:所述第一铝合金圆导体(21)绞合方向为右向绞合,所述第二铝合金圆导体(31)绞合方向为左向绞合。
3. 根据权利要求1所述的便于施工的铝合金软电缆,其特征在于:所述PVC发泡绝缘层(6)内具有若干个空洞(61)。
4. 根据权利要求3所述的便于施工的铝合金软电缆,其特征在于:若干个所述空洞(61)体积占所述PVC发泡绝缘层(6)的30~45%。
5. 根据权利要求1所述的便于施工的铝合金软电缆,其特征在于:所述耐火云母带(9)与导电线芯(8)之间填充有若干根PP 填充绳(11)。
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