CN104607592A - Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method - Google Patents
Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method Download PDFInfo
- Publication number
- CN104607592A CN104607592A CN201510016518.9A CN201510016518A CN104607592A CN 104607592 A CN104607592 A CN 104607592A CN 201510016518 A CN201510016518 A CN 201510016518A CN 104607592 A CN104607592 A CN 104607592A
- Authority
- CN
- China
- Prior art keywords
- wax
- pattern
- disk
- decorative pattern
- vegetarian noodles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food-Manufacturing Devices (AREA)
Abstract
The invention discloses a wax mould pasting process in a technology of casting archaistic bronzes via a wax pasting method. The process comprises the following steps: soaking a template to remove dirt; preparing the wax mould materials; pasting wax on the surface; optimizing the etic wax materials; rolling etic wax sheets; determining the wax pasting sequence; pasting the etic wax sheets; jointing an etic wax mould; combining the etic wax mould; detecting the ornamentation wax materials; measuring the ornamentation position; rolling the ornamentation wax sheets; lifting up the ornamentation wax sheets; pasting the ornamentation wax sheets; integrating the wax mould sculpt; inserting a support pin into the wax mould; manufacturing a casting system; cleaning the surface of the wax mould. According to the wax mould pasting process processed by the invention, a template exquisite in technology is used and the wax mould does not need carving, so that the process steps are convenient, batch production is easy and unique features are provided.
Description
Technical field
The present invention relates to a kind of subsides wax-pattern technique processed, be specifically related to a kind of subsides in wax method casting antique copper skill and paste wax-pattern technique processed.
Background technology
Bronze ware is the rarity of Chinese national culture, along with the progressively raising of the development of China's modern city, the rise of business travel's industry and living standard, people to spiritual demand also in continuous raising, therefore also more and more higher to the favor degree of bronze ware.Bronze ware discloses the casting technique of the Chinese nation, educational level and historical origin with the device shape of uniqueness, exquisite decorative pattern, elegant inscription, and its historical value, learning value will considerably beyond calligraphy and painting, porcelain etc.Therefore, bronze ware collection has a high potential, and not only dark liking by Chinese collector, also enjoys high reputation in the world.
In recent years, some bronze, brass or copper ware industry modelled after an antique and individuals occurred in all parts of the country, imitated antique copper and bronze ware is all for the purpose of getting a profit, they are often by the impact of the factors such as technical merit, culture, estheticism, both technology master-hand and cultural deposits had been lacked, lack again research consciousness and experiment basis, thus aspect all serious distortions such as decorative pattern, inscription, inwall, device shape of imitated antique copper and bronze ware, directly affects its ornamental value and reserve value.
Because, in casting antique copper technique, each step is all most important, the process results of each step all affects the effect of final full device, it is also paste wax method to cast a step important in bronze, brass or copper ware skill modelled after an antique that casting mold makes, in the process of now conventional subsides wax-pattern, and the bronze ware that the method casts out, often there is model trace, also have pad vestige, and apply the method and be not suitable with some castings implements that are meticulous, overelaborated, hollow out, the implements decorative pattern cast is exquisite not careful.
Summary of the invention
For solving the problems of the technologies described above, a kind of wax method of pasting is the object of the present invention is to provide to cast subsides wax-pattern technique processed in bronze, brass or copper ware skill modelled after an antique, by other processing step pasted in wax-pattern technique processed cooperation subsides wax method casting skill of the present invention, the bronze ware decorative pattern exquisiteness of casting is careful.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of wax method of pasting casts subsides wax-pattern technique processed in bronze, brass or copper ware skill modelled after an antique, and it comprises the following steps:
The first step, preparation wax-pattern materials: described wax-pattern materials are divided into interior model surface adhesion wax material according to purposes, form wax-pattern wall thickness wax material, form wax-pattern decorative pattern wax material;
Second step, interior model surface sticky wax: be coated in interior model surface with a little wax material is loose with gap, do not fill, then with flatiron heating, the loose wax material being coated in interior model surface is plated, clings wax disk(-sc);
3rd step, roll vegetarian noodles wax disk(-sc) processed: by the roll extrusion 3 ~ 5 times repeatedly of strip wax material rolling pin, formin mercolized wax sheet;
4th step, determine to paste wax order: according to interior model shape, determine the precedence of pasting wax;
5th step, laminating vegetarian noodles wax disk(-sc): first evenly scald one time with the sticky type wax material of flatiron by wax disk(-sc) and Nei Fan surface, while hot described wax disk(-sc) is attached to interior model on the surface, wax disk(-sc) and model face are fit together;
6th step, connexin mercolized wax sheet: make them engage at interior model surface connexin mercolized wax sheet complete;
7th step, combination vegetarian noodles wax-pattern: the wax-pattern of segmentation is made overall vegetarian noodles wax-pattern by prototype shape;
8th step, roll decorative pattern wax disk(-sc) processed: be placed on internal or female screw plank sheathing by beeswax base wax material, repeatedly roll Heisei decorative pattern wax disk(-sc);
9th step, uncover decorative pattern wax disk(-sc): uncovered from internal or female screw plank sheathing by described decorative pattern wax disk(-sc);
Tenth step, paste positive decorative pattern wax disk(-sc): pasted just on vegetarian noodles wax-pattern by described decorative pattern wax disk(-sc), itself and described vegetarian noodles wax-pattern are close to;
11 step, wax-pattern are one-body molded: after described decorative pattern wax disk(-sc) is covered with described vegetarian noodles wax-pattern, more relevant gadget or components bonding, assembling and scalding are welded on main body wax-pattern, make it shaping;
12 step, making casting system: make the passage guiding casting metals liquid to fill die cavity.
In a preferred embodiment of the present invention, preferably, also comprise a step for soaking template de-sludging, described in soak before this step of template de-sludging is arranged on this step of preparation wax-pattern materials, described method of soaking template de-sludging is: select corresponding plank sheathing to be immersed in water, removes the dirt in internal or female screw.
In a preferred embodiment of the present invention, preferably, also comprise a step for optimizing vegetarian noodles wax material, this step of described optimization vegetarian noodles wax material is arranged on described interior model surface sticky wax and rolls between vegetarian noodles wax disk(-sc) processed, the method of described optimization vegetarian noodles wax material is that prefabricated vegetarian noodles wax material is in keeping warm mode, optimizes plasticity.
In a preferred embodiment of the present invention, preferably, also comprise a step for detecting decorative pattern wax material, after this step of described detection decorative pattern wax material is arranged on described combination vegetarian noodles wax material and before rolling decorative pattern wax disk(-sc) processed, decorative pattern wax material in described detection decorative pattern wax material is beeswax base wax material, and described in drawing, beeswax base wax material improves its plasticity repeatedly while hot.
In a preferred embodiment of the present invention, preferably, also comprise a pacing and determine decorative pattern position, after this step of described mensuration decorative pattern position is arranged on described detection decorative pattern wax material, described mensuration decorative pattern position is according to implements decorative pattern, and wax-pattern vegetarian noodles measures the position that decorative pattern wax disk(-sc) should account for.
In a preferred embodiment of the present invention, preferably, also comprise and insert this step of wax-pattern support pin, it is one-body molded and make between casting system that this step of described insertion wax-pattern support pin is arranged on described wax-pattern, the method of described insertion wax-pattern support pin is: fastener or iron nail heating are inserted interior model through wax-pattern, stay one section outside mould, the position between inside and outside model can be made to remain unchanged.
In a preferred embodiment of the present invention, preferably, also comprise this step of cleaning wax-pattern surface, after this step of described cleaning wax-pattern surface is arranged on described making casting system, the method on described cleaning wax-pattern surface is: in clear water, add appropriate liquid detergent, be sprayed on wax-pattern surface equably, more repeatedly scrub with banister bruss, especially will repeatedly hydro-peening at the edge of the concavo-convex place of decorative pattern and body, natural airing.
In a preferred embodiment of the present invention, preferably, in the preparation wax-pattern materials described in the first step, wax-pattern materials comprise: rosin, beeswax, rape oil.
The invention has the beneficial effects as follows:
One, subsides wax-pattern technique of the present invention, employ the template of fine craftsmanship, need not sculpture wax-pattern, the not only convenient convenience of processing step, and easily produce by batch, shows unique characteristics.
Two, subsides of the present invention wax-pattern technique processed is an important step in cast bronze device, by the bronze ware that this technique is cast, there is no model trace, the vestige of pad is not had yet, all can be applied to and cast implements that are meticulous, overelaborated, hollow out, the decorative pattern exquisiteness of casting is careful, implements inwall pole thing in the age of recent antiquity.
Three, subsides of the present invention wax-pattern processed technique carries out pasting waxed mould based on model forming technique in specification, grow up to be a useful person from the model of making to casting again, no matter cast device size, from-inner-to-outer, equal one-shot forming, integrally to cast, and thickness is particular about, weight is suitable, body is true to nature, this technique meets the demand of modern imitated bronze ware technology.
Detailed description of the invention
Be clearly and completely described the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment 1
In the present embodiment, disclose a kind of wax method of pasting to cast in bronze, brass or copper ware skill modelled after an antique and paste wax-pattern technique processed, this technological process comprises: soak masterplate de-sludging, preparation wax-pattern materials, interior model surface sticky wax, optimize vegetarian noodles wax material, roll vegetarian noodles wax disk(-sc) processed, determine to paste wax order, laminating vegetarian noodles wax disk(-sc), connexin mercolized wax sheet, combination vegetarian noodles wax-pattern, detect decorative pattern wax material, measure decorative pattern position, roll decorative pattern wax disk(-sc) processed, uncover decorative pattern wax disk(-sc), paste positive decorative pattern wax disk(-sc), complete investment molding, wax-pattern insert support pin, making running gate system, it is surperficial to clean wax-pattern.
Above-mentioned process flow steps concrete grammar is as follows:
1, masterplate de-sludging is soaked: first according to the decorative pattern requirement on Nei Fan and implements surface, select corresponding wooden model version to lie in basin or tank, press against with masonry, make it all be immersed in water above; Through soaking after a while, the comparatively smooth original shape of clear-cutting forestland is understood in the crack in wooden model version, distortion place, and the dirt in internal or female screw, impurity can be removed with toothbrush or corresponding instrument, guarantee that decorative pattern is carefully and neatly done, clean.
2, wax-pattern materials are prepared: paste wax method wax-pattern materials and be made up of rosin, beeswax, rape oil etc., according to different purposes, be divided into interior model surface adhesion, form wax-pattern wall thickness, form wax-pattern decorative pattern three kinds of wax materials, they all have the technological requirement of compound method and specification flexibly.
Because under room temperature, rosin is hard and crisp, viscosity is large, molding temperature current downflow and plasticity inequality, therefore to regulate the addition of rape oil to adapt to seasonal variations, makes wax material keep certain plasticity; Beeswax can improve mould material toughness and intensity, if do not add containing the more rape oil one class fat of oleic acid, then plasticity is not good enough; Rape oil is the glyceride containing multiple aliphatic acid, adds rape oil, can reduce fusing point and softening point, improve liquidity and plasticity, but softening point is too low in wax material, so should add rape oil less during sky heat.Therefore, the reasonable preparation of wax-pattern materials is one important link.Wax material preparation and when pasting waxed mould, usual indoor temperature between 18 DEG C-26 DEG C, humidity is comparatively suitable between 40%-70%RH.
3, interior model surface sticky wax: the object of interior model surface sticky wax is that wax disk(-sc) is unlikely to come off on interior model in order to make.Concrete grammar is: be coated in interior model surface with a little wax material of the little batten libation at an ancient wedding ceremony is loose with gap, but all do not fill, otherwise when pasting wax disk(-sc) on interior model, producer is just difficult to operation; Then with flatiron heating, the loose wax material being coated in interior model surface is plated one by one, guarantee its surfacing, smooth, part infiltrate in model, form tool sticking " wax nail ", can wax disk(-sc) be clung.
4, vegetarian noodles wax material is optimized: prefabricated vegetarian noodles wax material is in keeping warm mode.Before getting wax, first in hot pot, add appropriate cold water, cover on wax material; Again hand is placed in cold water and soaks, predict the size of wax disk(-sc) simultaneously; Then pull rapidly appropriate wax material out with wet hand, drawing 5-8 time repeatedly, makes wax material pull into strip, each component can be made so fully to mix, reach the plastic object of optimization while hot.
5, roll vegetarian noodles wax disk(-sc) processed: put on the table after being soaked by smooth plank, wherein, the wax material left and right sides must place the thin timber lining bar of 2 parallel 2 millimeters thick vertically to strip wax material traverse, is used for controlling wax disk(-sc) thickness; Then use rolling pin wax material roll extrusion 3-5 time repeatedly, i.e. formin mercolized wax sheet.
If now wax disk(-sc) does not reach the thickness of regulation, or because of wax material temperature decline hardening cannot operation, it evenly to scald one time by available flatiron, then uses rolling pin roll extrusion.So operation repeatedly, all relevant with room temperature, season, wax material proportioning and degree of being skilled in technique etc., optionally apply in a flexible way, until roll into the wax disk(-sc) of 2 millimeters thick; Finally take lead-in away; According to the size at concrete position, interior model surface, with hilt wax disk(-sc) cutting forming.
6, determine to paste wax order: must according to the shape of interior model, the precedence of wax be pasted in setting.If there is positive line (inscription) on the surface of interior model, pasting vegetarian noodles wax disk(-sc) from here on, first at surperficial sticky wax, then must paste wax disk(-sc), and will paste two-layer; First floor wax disk(-sc) is less, only covers positive line, when pasting wax, presses five or six times while hot, more repeatedly press wax face with flatiron with palm, wax-pattern is enriched; Sublevel vegetarian noodles wax disk(-sc) is comparatively large, is covered in the first floor.
7, to fit vegetarian noodles wax disk(-sc): before pasting wax, must scald even for the sticky type wax material on wax disk(-sc) and Nei Fan surface one time with flatiron, be attached to interior model surface while hot, and repeatedly rub pressure with palm, allow wax disk(-sc) and sticky type wax material be integrated; Then with the even sheet edge of waxing of flatiron, rub back and forth with wet hand, guarantee that wax disk(-sc) and model face fit together, and make that wax face is bright and clean, thickness is even.
8, connexin mercolized wax sheet: when interior model surface connexin mercolized wax sheet, often have unnecessary part between wax disk(-sc), usually cut off with flatiron, rub back and forth at wax disk(-sc) edge while hot with wet hand thereupon, make it to cling rapidly model face.Now between the wax disk(-sc) posted, there will be gap, desirable wax material pulls into bar shaped, while hot by being pressed between gap, plating, then rub back and forth while hot with wet hand with flatiron, make it joint complete.
9, vegetarian noodles wax-pattern is combined: be combined into mould and refer to that wax-pattern segmentation completed makes overall vegetarian noodles wax-pattern by prototype shape, as device body, the ring foot of the device body of " square Yi nationality ", ring foot and " an ancient wine vessel made of horn ".Usually moulded according to prototype, the instruments such as level meter, square, tape are utilized to carry out the joint of specification, first part wax-pattern set level, just putting, put surely, up and down after alignment, wax material is pulled into little bar, while hot by being pressed in seam crossing, with flatiron iron flat after, rub back and forth while hot with wet hand again, make it to be bonded into entirety.With the wax-pattern that vegetarian noodles wax disk(-sc) pastes, its thickness is bronze, brass or copper ware wall thickness.
10, decorative pattern wax material is detected: decorative pattern wax material is identical with the preparation method of vegetarian noodles wax material, but proportioning is completely different.Intensity height person, as sticky type wax material and vegetarian noodles wax material, is abietyl wax material; The good person of plasticity, as decorative pattern wax material, then uses beeswax base wax material.For the change of acclimatization, the addition of adjustable grease (as rapeseed oil), then sky heat adds less.Also can drawing wax material repeatedly while hot, make wax material fully mix to improve its plasticity.
In the present embodiment, the proportional quantity of repetition test wax material when masterplate impresses wax disk(-sc), until satisfied, the decorative pattern wax disk(-sc) of gained must meticulous carefully and neatly done, clear layer, the lines flow smoothly, just like prototype.
The wax material temperature optimized through processing is about 40 DEG C, neither too hard, nor too soft, evenly pliable and tough, is the best opportunity of rolling wax, cutting wax, pasting wax, but must completes in 2 minutes.
11, decorative pattern position is measured: location, amount face is according to implements decorative pattern, and wax-pattern vegetarian noodles measures the position that decorative pattern wax disk(-sc) should account for.Bronze ware decorative pattern is normally symmetrical, the aids such as level meter, square, tape, compasses, scriber can be utilized, corresponding wax-pattern vegetarian noodles finds central point, center line, horizontal line, corner line carry out line location, guarantee to keep the shape when pasting decorative pattern wax disk(-sc).
12, decorative pattern wax disk(-sc) processed is rolled: from water, take out drenched plank sheathing, keep flat on the table, heat is ironed with flatiron, beeswax base wax material is while hot repeatedly after drawing, be placed in the wooden model version of internal or female screw, repeatedly press wax material with thumb and become book sheet, repeatedly roll flat continuous flatiron simultaneously with rolling pin and plated, thus reach substantial wax-pattern, the uniform object of thick book.
13, uncover decorative pattern wax disk(-sc): after a little cold water is spilt at the wax material back side, progressively wax disk(-sc) is uncovered along wax material periphery; Be placed on rapidly on flat board, be printed on positive line one faces up; Then overlap is cut with cutter with decorative pattern wax disk(-sc) profile, finishing wax disk(-sc) edge.If wax disk(-sc) does not attach in time, can be immersed in basin.
14, paste positive decorative pattern wax disk(-sc): be generally first placed on corner of table rod by vegetarian noodles wax-pattern and hold up, die face upward, is scalded even for its surface one time with flatiron, then is mentioned down at the decorative pattern wax disk(-sc) back side, stove swings three to five times, soft toughness after making it to be heated; Then the boost line being certain about vegetarian noodles wax-pattern is just pasted, and with hand pressing decorative pattern wax disk(-sc), itself and vegetarian noodles wax-pattern is close to.Then scald the edge pasting whose surfaces wax disk(-sc) with the iron wire of heating, rub back and forth with wet hand subsequently.Its edge should be ironed make it to engage, make its shape carefully and neatly done again.
15, wax-pattern is one-body molded: after decorative pattern wax disk(-sc) is covered with vegetarian noodles wax-pattern, also relevant gadget or components bonding, assembling and scalding must be welded on main body wax-pattern, make it shaping.
Such as: 《 Owl an ancient small-mouthed wine vessel " four-footed, the lifting ear on top, the gadget of device lid of device body bottom; Eight door leaf ribs of " square Yi nationality " device lid and device body, the gadget of device tops; The bale handle of " an ancient wine vessel made of horn " and gadget, device cover decoration piece, all need to assemble one by one and engage.
According to the position that prototype is concrete time assembled, utilize the aids such as level meter, square, tape, compasses, with boost line location such as central point, center line, horizontal line, corner lines on corresponding wax-pattern, after guaranteeing zero deflection, could scald above being welded in; Then iron limit with the finer wire of heating to engage, enrich seam crossing with slice shape wax material, then iron boiling hot shaping.
16, insert wax-pattern support pin: mud model dry in the shade and roasting process in, loam core has displacement, causes casting section thickness irregular, even scraps.For making still to keep original relative position between the rear inside and outside model of the molten mistake of wax material, fastener or iron nail heating are inserted interior model through wax-pattern, and mould also stays one section outward.During model processed, encase one section that exposes, the position between inside and outside model can be made to remain unchanged.After casting, the support pin exposed can remove.
17, running gate system is made: running gate system is the passage for guide wire liquid fills die cavity and establish, and is usually made up of cup, runner, rising head, gas outlet etc.Cup, runner, rising head are located at above foundry goods or side, make molten metal flow into casting mold, for foundry goods provides feeding and exhaust.Before making running gate system, the Temperature Distribution in the shape of foundry goods, structure, size and alloy property, casting mold and the impact on forming process thereof be familiar with, just can make reasonable in design, reliable.At the joining place of foundry goods and cup, runner, gas outlet, with flatiron, abietyl wax material must be welded carefully, make it be connected firmly.
18, clean wax-pattern surface: because wax material contains vegetable oil, the spot stayed when the oil stain on wax-pattern surface and subsides wax, all has impact to the fineness of decorative pattern, causes casting quality to decline, and therefore needs to clean die face.Usually can add appropriate liquid detergent in clear water, be sprayed on wax-pattern surface equably, more repeatedly scrub with banister bruss, especially will repeatedly hydro-peening at the edge of the concavo-convex place of decorative pattern and body, natural airing, can make outer model.
Embodiment 2
Embodiment 2 is the process steps based on embodiment 1, for bronze ware 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn ", paste system above-mentioned three bronze wares wax-pattern, concrete grammar step is as follows:
1, soak masterplate and remove dirt
First prefabricated 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn " three covers corresponding in model, select the three cover decorative pattern masterplates scribed to lie in basin, press against with masonry above, make it all be immersed in water.Through soaking after a while, the comparatively smooth original shape of clear-cutting forestland is understood in the crack on masterplate, distortion place, and the dirt in internal or female screw, impurity can be removed with toothbrush or corresponding instrument, guarantee that decorative pattern is carefully and neatly done, clean.Meanwhile, suggestion opens exhaust fan in advance, for a good working environment is created in operation.
2, three kinds of wax-pattern materials are prepared
(1) wax material of the interior model surface adhesion of preparation: first that solid state rosin (70%) heat fused is extremely liquid, add rape oil (30%) more gradually to stir evenly, endure and change into mucus, repeatedly stir evenly rear insulation with little batten therebetween, sticky model wax material.
(2) preparation forms the vegetarian noodles wax material of wax-pattern wall thickness: first by solid state rosin (90%) and beeswax (5%) heat fused extremely liquid state, then add rape oil (5%) gradually, endure and change into sticky state.Repeatedly stir evenly rear insulation with wooden stick therebetween, namely in pot, wax material temperature remains on 60 DEG C-65 DEG C, just can use.
(3) preparation forms the wax material of wax-pattern decorative pattern: first by solid state rosin (85%) and beeswax (15%) heat fused extremely liquid state, then add rape oil (0.1%) gradually, endure and change into sticky state.Repeatedly stir evenly rear insulation with wooden stick therebetween, namely in pot, wax material temperature remains on 60 DEG C-65 DEG C, just can use.
3, interior model surface is loose is coated with sticky wax
Qu 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", model in " an ancient wine vessel made of horn " three cover chamotte mould, with a little wax material of the little batten libation at an ancient wedding ceremony respectively with gap loose be coated in corresponding in model surface.Then with flatiron heating, the loose wax material being coated in each interior model surface is plated one by one, has both guaranteed its surfacing, smooth, allow again part wax material infiltrate in model.
4, vegetarian noodles wax material plasticity is optimized
First in the vegetarian noodles wax material be mixed with, adding appropriate cold water, pulling rapidly appropriate wax material out by being placed on the wet hand after soaking in cold water, while hot drawing 5-8 growth strip repeatedly, make it fully to mix, reach the plastic object of optimization wax material.
5, vegetarian noodles wax material processed is rolled in blocks
Put on the table after in advance smooth plank being soaked, then the strip wax material traverse be optimized to wherein; The wax material left and right sides must place the thin timber lining bar of 2 parallel 2 millimeters thick vertically; Then use rolling pin wax material roll extrusion 3-5 time repeatedly, i.e. formin mercolized wax sheet.Period, available flatiron was by its even boiling hot one time, then used rolling pin roll extrusion, until roll into the wax disk(-sc) of 2 millimeters thick.Finally take lead-in away; According to 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", the size at concrete position, model surface in " an ancient wine vessel made of horn " three cover chamotte mould, with hilt wax disk(-sc) cutting forming.
6, determine to paste wax precedence
According to 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", model is different in " an ancient wine vessel made of horn " three cover chamotte mould shape, the precedence of wax is pasted in setting.Because in this three cover, all there is positive line (inscription) on the surface of model, pasting vegetarian noodles wax disk(-sc) from corresponding model face, first at its surperficial sticky wax, then must paste wax disk(-sc), and will paste two-layer.First floor wax disk(-sc) is less, only covers positive line.When pasting wax, press five or six times with palm while hot, more repeatedly press wax face with flatiron, wax-pattern is enriched; Sublevel vegetarian noodles wax disk(-sc) is comparatively large, is covered in the first floor.
7, laminating model face vegetarian noodles wax disk(-sc)
Paste before wax, first with flatiron by wax disk(-sc) with 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", the sticky type wax material on model surface is even in cover scalds one time for " an ancient wine vessel made of horn " three, be attached to while hot corresponding in model surface, and repeatedly rub pressure with palm, allow wax disk(-sc) and sticky type wax material be integrated.Then, with the even sheet edge of waxing of flatiron, rub back and forth with wet hand, guarantee that wax disk(-sc) and model face fit together, and make that wax face is bright and clean, thickness is even.
8, model face vegetarian noodles wax disk(-sc) is engaged
When interior model surface connexin mercolized wax sheet, cut off part unnecessary between wax disk(-sc) with flatiron, rub back and forth at wax disk(-sc) edge while hot with wet hand thereupon, make it to cling rapidly model face.Now between the wax disk(-sc) posted, there will be gap, desirable wax material pulls into bar shaped, while hot by being pressed between gap, plating, then rub back and forth while hot with wet hand with flatiron, wax face is engaged complete, uniform and smooth.
9, composite entity vegetarian noodles wax-pattern
According to 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn " prototype moulding, first the completed device body of three covers, ring foot vegetarian noodles wax-pattern are set level, are just putting, put surely, utilize the aids such as level meter, square, tape, up and down after alignment, wax material is pulled into little bar, while hot by being pressed in seam crossing, with flatiron iron flat after, rub back and forth while hot with wet hand again, make it to be bonded into entirety.
10, decorative pattern wax material plasticity is detected
Except will drawing decorative pattern wax material repeatedly while hot, wax material is made fully to mix to improve outside its plasticity, also want the change of acclimatization, regulate the addition of rapeseed oil, and on masterplate, impress the proportional quantity that wax disk(-sc) carries out repetition test wax material, the plasticity of flexible control wax material, until neither too hard, nor too soft, evenly pliable and tough.The decorative pattern wax disk(-sc) of gained could meticulous carefully and neatly done, clear layer, the lines flow smoothly, just like prototype.
11, implements decorative pattern position is measured
According to 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn " prototype decorative pattern position, utilize the aids such as level meter, square, tape, compasses, scriber, corresponding wax-pattern vegetarian noodles find central point, center line, horizontal line, corner line carry out line location, measure the position that decorative pattern wax disk(-sc) should account for, guarantee to keep the shape when pasting decorative pattern wax disk(-sc).
12, implements decorative pattern wax disk(-sc) processed is rolled
First from water, take out drenched plank sheathing, keep flat on the table, iron heat with flatiron.Again by decorative pattern wax material while hot repeatedly after drawing, be placed on 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", on " an ancient wine vessel made of horn " corresponding internal or female screw masterplate, repeatedly press wax material and become book sheet, with rolling pin roll flat while, continuous flatiron is plated, thus reaches substantial wax-pattern, the uniform object of thick book.
13, implements decorative pattern wax disk(-sc) is uncovered
After a little cold water is spilt at the wax material back side, progressively wax disk(-sc) is uncovered along wax material periphery; Be placed on rapidly on flat board, be printed on positive line one faces up.Overlap is cut with decorative pattern wax disk(-sc) profile, finishing wax disk(-sc) edge with cutter.
14, positive implements decorative pattern wax disk(-sc) is pasted
First " Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn " corresponding vegetarian noodles wax-pattern are placed on respectively on corner of table rod and hold up, die face upward, is scalded even for its surface one time with flatiron, then is mentioned down at the decorative pattern wax disk(-sc) back side, stove swings three or five times, soft toughness after making it to be heated; Then the boost line being certain about vegetarian noodles wax-pattern is just pasted, and with hand pressing decorative pattern wax disk(-sc), itself and vegetarian noodles wax-pattern is close to.Then scald the edge pasting whose surfaces wax disk(-sc) with the iron wire of heating, rub back and forth with wet hand subsequently, make it joint, carefully and neatly.
15, wax-pattern is one-body molded
According to the position that prototype is concrete, utilize the aids such as level meter, square, tape, compasses, with boost line location such as central point, center line, horizontal line, corner lines on corresponding wax-pattern, after guaranteeing zero deflection, just scald and be welded in.Such as: 《 Owl an ancient small-mouthed wine vessel " four-footed, the lifting ear on top, the gadget of device lid of device body bottom; Eight door leaf ribs of " square Yi nationality " device lid and device body, the gadget of device tops; The bale handle of " an ancient wine vessel made of horn " and gadget, device cover decoration piece, all need to assemble one by one and engage.Then iron limit with the finer wire of heating to engage, enrich seam crossing with slice shape wax material, then iron boiling hot shaping, make it one-body molded like bronze, brass or copper ware.
16, wax-pattern support pin location is inserted
By iron nail heating through 《 Owl an ancient small-mouthed wine vessel ", " square Yi nationality ", " an ancient wine vessel made of horn " corresponding wax-pattern insert in model, mould also stays one section outward.During model processed, encase one section that exposes, after dewax cures, the position between inside and outside model is remained unchanged.
17, rationally running gate system is made
Before making running gate system, first be familiar with 《 Owl an ancient small-mouthed wine vessel ", the Temperature Distribution in different shape, structure, size and the alloy property of " square Yi nationality ", " an ancient wine vessel made of horn " foundry goods, casting mold and the impact on forming process thereof, appropriate design, making cup, runner, gas outlet, again its joining place flatiron abietyl wax material is welded, make it be connected firmly.
18, wax-pattern surface blot is cleaned
In clear water, add appropriate liquid detergent, be sprayed on 《 Owl an ancient small-mouthed wine vessel equably ", " square Yi nationality ", " an ancient wine vessel made of horn " corresponding wax-pattern surface, more repeatedly to scrub with banister bruss, especially will repeatedly hydro-peening at the edge of the concavo-convex place of decorative pattern and body, natural airing, outer model to be produced.
Subsides of the present invention wax-pattern technique processed, employs the template of fine craftsmanship, need not sculpture wax-pattern, the not only convenient convenience of processing step, and easily produces by batch, shows unique characteristics; By the bronze ware that this technique is cast, do not have model trace, also do not have the vestige of pad, all can be applied to and cast implements that are meticulous, overelaborated, hollow out, the decorative pattern exquisiteness of casting is careful, implements inwall pole thing in the age of recent antiquity.
Subsides of the present invention wax-pattern processed technique carries out pasting waxed mould based on model forming technique in specification, grow up to be a useful person from the model of making to casting again, no matter cast device size, from-inner-to-outer, equal one-shot forming, integrally to cast, and thickness is particular about, weight is suitable, body is true to nature, this technique meets the demand of modern imitated bronze ware technology.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. paste wax method and cast a subsides wax-pattern technique processed in bronze, brass or copper ware skill modelled after an antique, its spy is being, it comprises the following steps:
The first step, preparation wax-pattern materials: described wax-pattern materials are divided into interior model surface adhesion wax material according to purposes, form wax-pattern wall thickness wax material, form wax-pattern decorative pattern wax material;
Second step, interior model surface sticky wax: be coated in interior model surface with a little wax material is loose with gap, do not fill, then with flatiron heating, the loose wax material being coated in interior model surface is plated, clings wax disk(-sc);
3rd step, roll vegetarian noodles wax disk(-sc) processed: by the roll extrusion 3 ~ 5 times repeatedly of strip wax material rolling pin, formin mercolized wax sheet;
4th step, determine to paste wax order: according to interior model shape, determine the precedence of pasting wax;
5th step, laminating vegetarian noodles wax disk(-sc): first evenly scald one time with the sticky type wax material of flatiron by wax disk(-sc) and Nei Fan surface, while hot described wax disk(-sc) is attached to interior model on the surface, wax disk(-sc) and model face are fit together;
6th step, connexin mercolized wax sheet: make them engage at interior model surface connexin mercolized wax sheet complete;
7th step, combination vegetarian noodles wax-pattern: the wax-pattern of segmentation is made overall vegetarian noodles wax-pattern by prototype shape;
8th step, roll decorative pattern wax disk(-sc) processed: be placed on internal or female screw plank sheathing by beeswax base wax material, repeatedly roll Heisei decorative pattern wax disk(-sc);
9th step, uncover decorative pattern wax disk(-sc): uncovered from internal or female screw plank sheathing by described decorative pattern wax disk(-sc);
Tenth step, paste positive decorative pattern wax disk(-sc): pasted just on vegetarian noodles wax-pattern by described decorative pattern wax disk(-sc), itself and described vegetarian noodles wax-pattern are close to;
11 step, wax-pattern are one-body molded: after described decorative pattern wax disk(-sc) is covered with described vegetarian noodles wax-pattern, more relevant gadget or components bonding, assembling and scalding are welded on main body wax-pattern, make it shaping;
12 step, making casting system: make the passage guiding casting metals liquid to fill die cavity.
2. subsides wax method according to claim 1 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise a step for soaking template de-sludging, describedly soak before this step of template de-sludging is arranged on this step of preparation wax-pattern materials, described method of soaking template de-sludging is: select corresponding plank sheathing to be immersed in water, removes the dirt in internal or female screw.
3. subsides wax method according to claim 2 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise a step for optimizing vegetarian noodles wax material, this step of described optimization vegetarian noodles wax material is arranged on described interior model surface sticky wax and rolls between vegetarian noodles wax disk(-sc) processed, the method of described optimization vegetarian noodles wax material is that prefabricated vegetarian noodles wax material is in keeping warm mode, optimizes plasticity.
4. subsides wax method according to claim 3 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise a step for detecting decorative pattern wax material, after this step of described detection decorative pattern wax material is arranged on described combination vegetarian noodles wax material and before rolling decorative pattern wax disk(-sc) processed, decorative pattern wax material in described detection decorative pattern wax material is beeswax base wax material, and described in drawing, beeswax base wax material improves its plasticity repeatedly while hot.
5. subsides wax method according to claim 4 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise a pacing and determine decorative pattern position, after this step of described mensuration decorative pattern position is arranged on described detection decorative pattern wax material, described mensuration decorative pattern position is according to implements decorative pattern, and wax-pattern vegetarian noodles measures the position that decorative pattern wax disk(-sc) should account for.
6. subsides wax method according to claim 5 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise and insert this step of wax-pattern support pin, it is one-body molded and make between casting system that this step of described insertion wax-pattern support pin is arranged on described wax-pattern, the method of described insertion wax-pattern support pin is: fastener or iron nail heating are inserted interior model through wax-pattern, stay one section outside mould, the position between inside and outside model can be made to remain unchanged.
7. subsides wax method according to claim 6 is cast in bronze, brass or copper ware skill modelled after an antique and is pasted wax-pattern technique processed, it is characterized in that, also comprise this step of cleaning wax-pattern surface, after this step of described cleaning wax-pattern surface is arranged on described making casting system, the method on described cleaning wax-pattern surface is: in clear water, add appropriate liquid detergent, be sprayed on wax-pattern surface equably, more repeatedly scrub with banister bruss, especially will repeatedly hydro-peening at the edge of the concavo-convex place of decorative pattern and body, natural airing.
8. cast in bronze, brass or copper ware skill modelled after an antique according to subsides wax method according to claim 1 and paste wax-pattern technique processed, it is characterized in that, in the preparation wax-pattern materials described in the first step, wax-pattern materials comprise: rosin, beeswax, rape oil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510016518.9A CN104607592A (en) | 2015-01-13 | 2015-01-13 | Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510016518.9A CN104607592A (en) | 2015-01-13 | 2015-01-13 | Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104607592A true CN104607592A (en) | 2015-05-13 |
Family
ID=53142385
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510016518.9A Pending CN104607592A (en) | 2015-01-13 | 2015-01-13 | Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104607592A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623781A (en) * | 2016-11-18 | 2017-05-10 | 湖南铭艺雕塑艺术有限公司 | Novel fast wax mold forming process for statue casting |
| CN110491230A (en) * | 2019-08-22 | 2019-11-22 | 中国印钞造币总公司 | Simulate utensil |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034333A (en) * | 1987-12-01 | 1989-08-02 | 山西大学 | Manufacture technology for print |
| CN1089904A (en) * | 1993-05-28 | 1994-07-27 | 朱元风 | Production technology for zinc alloy ancient copper imitation handicraft article |
| CN101574888A (en) * | 2008-05-07 | 2009-11-11 | 李世波 | Manufacturing process of jade carved antique bronze vessels |
| CN101585205A (en) * | 2009-05-07 | 2009-11-25 | 河南泰宏房屋营造有限公司 | Method for producing and mounting moulded concrete anaglyph unit plate |
| CN103111603A (en) * | 2013-01-21 | 2013-05-22 | 上海浦宇铜艺装饰制品有限公司 | Giant cast iron lion casting method |
-
2015
- 2015-01-13 CN CN201510016518.9A patent/CN104607592A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034333A (en) * | 1987-12-01 | 1989-08-02 | 山西大学 | Manufacture technology for print |
| CN1089904A (en) * | 1993-05-28 | 1994-07-27 | 朱元风 | Production technology for zinc alloy ancient copper imitation handicraft article |
| CN101574888A (en) * | 2008-05-07 | 2009-11-11 | 李世波 | Manufacturing process of jade carved antique bronze vessels |
| CN101585205A (en) * | 2009-05-07 | 2009-11-25 | 河南泰宏房屋营造有限公司 | Method for producing and mounting moulded concrete anaglyph unit plate |
| CN103111603A (en) * | 2013-01-21 | 2013-05-22 | 上海浦宇铜艺装饰制品有限公司 | Giant cast iron lion casting method |
Non-Patent Citations (1)
| Title |
|---|
| 王汉卿: "《贴蜡法仿古铜器记忆》", 30 November 2014, article "贴蜡法铸造仿古铜器技艺", pages: 33-46 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106623781A (en) * | 2016-11-18 | 2017-05-10 | 湖南铭艺雕塑艺术有限公司 | Novel fast wax mold forming process for statue casting |
| CN110491230A (en) * | 2019-08-22 | 2019-11-22 | 中国印钞造币总公司 | Simulate utensil |
| CN110491230B (en) * | 2019-08-22 | 2021-04-27 | 中国印钞造币总公司 | Simulation apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106240217A (en) | A kind of thread weaving enamel silverware and preparation method thereof | |
| CN107215145B (en) | Silver-matrix Kack diagram manufacturing process | |
| CN104278926A (en) | Painting door plate with decoration veneer and manufacturing method of painting door plate | |
| CN104607592A (en) | Wax mould pasting process in technology of casting archaistic bronzes via wax pasting method | |
| CN103834845B (en) | A kind of preparation method of precision casting copper alloy of artwork and the method for precision casting | |
| CN108381725A (en) | A kind of manufacture craft of archaized wood floor | |
| CN102173276A (en) | Artificial grain spraying method for solid wood board | |
| CN107414029A (en) | A kind of method for casting iron picture picture | |
| CN106864144A (en) | A kind of iron picture draws the manufacture method and the iron picture vase including it of core | |
| CN109913913B (en) | Solid gold ornament and electroforming method thereof | |
| CN201941489U (en) | Wire inlaid color-mortar artistic ceramic | |
| Dougherty | Pottery made easy | |
| CN112493640A (en) | Process for combining paint and eggshell with metal jewelry | |
| CN101279564B (en) | Technique for producing artificial wood grain | |
| CN108866532A (en) | A kind of surface treatment method for making bronze, brass or copper ware that there is packet slurry effect | |
| CN107225901A (en) | A kind of anti-corrosion iron picture and its manufacture method | |
| CN108705655B (en) | Manufacturing method of ceramic tile with beautiful seams | |
| CN207633696U (en) | A kind of solid wood composite antique floor | |
| CN205496503U (en) | Metal work of art casting make -up machine | |
| Giorgini | Handmade tiles: designing, making, decorating | |
| CN203485652U (en) | Three-dimensional pyrograph engraved with rotten wood | |
| CN109263392A (en) | A kind of production method of the pottery craftwork of dragon ear bottle moulding | |
| CN201416247Y (en) | Pseudo-classic edge-chiseled quartz brick | |
| CN1202887C (en) | Production method of handicraft table tennis bat | |
| JP3195483U (en) | Tableware structure |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150513 |