CN104603700B - Method and its design tool for designing distribution control system - Google Patents
Method and its design tool for designing distribution control system Download PDFInfo
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- CN104603700B CN104603700B CN201380018229.1A CN201380018229A CN104603700B CN 104603700 B CN104603700 B CN 104603700B CN 201380018229 A CN201380018229 A CN 201380018229A CN 104603700 B CN104603700 B CN 104603700B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0426—Programming the control sequence
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B15/00—Systems controlled by a computer
- G05B15/02—Systems controlled by a computer electric
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Programmable Controllers (AREA)
Abstract
According to one aspect of the present invention, provide a method that, this method is used to design the distribution control system (DCS) with least one input-output apparatus and at least one controller so that at least one described input-output apparatus and at least one controller have communication connection between them or relative to each other.It the described method comprises the following steps:Ask user's input application type and select deformation from one or more deformation options, at least one equipment is recognized in available multiple equipment from DCS, at least one functional block that selection includes function fragment from storehouse is inputted based on user, the example of function fragment is created in view of at least one equipment recognized from multiple equipment and at least one example of function fragment is arranged, and at least one equipment of identification is configured based on the example of the functional module created.Method is related to deforms the arrangement that option carrys out the example of analytic function fragment for selected solution, and makes dynamic change to meet the DCS needs of one or more identifications.Design tool is also provided based on the method for design.
Description
Technical field
The present invention relates to distribution control system, and the method for more particularly relating to design distribution control system.
Background technology
Distribution control system (DCS below) is used to control processing factory, and realize in factory risen in automation it is important
Effect.Design these controls and automation function by the various equipment via DCS realize control for processing factory and from
Dynamicization function.
The method of design is typically based on standard, such as IEC 61499 (International Electrotechnical Commission), and it is provided by equipment mould
The system model of type, resource model and application model composition is for configuration system.Device model regulation represents equipment, its process
Interface, communication interface and the data flow for event.Resource in DCS can be configured, be represented, opened with parameter
(start up), deletion etc..Resource model provides predetermined function, and it is equipped with functional block specification.Application model regulation is senior should
With with sub- application build and behavior.Among some resources that can be distributed in identical or different equipment.
Design process comprises the following steps:Analysis is with P&I charts, the description of input/output (I/O) point and some additional use
The input come in of form of family input and functional block network is created based on the input, linkage function block and based on setting in advance
Equipment/controller for putting creates application.
Each equipment/controller type occurs together with its storehouse, and the storehouse includes the functional block that can be used from controller
Type.Equally, controller type occurs together with some descriptions of its ability, for example they support what be used for communicate connect
Mouthful.These controller type storehouses occur in design station tool box.Engineer according to similar following principle by these functions or
Functional Design person is given in application type towing (drag drops):
1. write-in/wiring needs and scene input and the physical location exported
2. CPU when loading control logic and then checking operation is utilized
3. communication logic is configured to standard interface (communication) block and is connected to control logic and as data or event
Expression is on control network.
4.I/O quantity and its type determine distribution, and controller has access to limited I/O, or I/O directly attached
It is connected to controller.
5. current engineer's selection control type, controller type will work together with I/O information.
These applications have time-constrain, and define and downloaded execution sequence so that they are performed defined
Order is lower to be operated.
In modern comfort, sensor, I/O, controller (communication interface or control module) and people can be intelligently resided in
The system for being capable of dynamic calculation is created from anywhere in machine interface (operation side's real-time component and non real-time part).
In modern system, all data can be available (or can enter via agency/gateway on unified bus
Unified bus), and Dynamic link library equipment is possible.
In order to using the ability of conventional equipment and make full use of with for Dynamic link library ability and programmable intelligence
The new technology that the relatively new equipment of energy occurs together, for the balance application distribution in the equipment in control system, is present dynamic
Method the need for.
In modern system, the consideration of propinquity can no longer be constraint, because with cable broadband/wireless network, we can
Across distance talk remote enough.The availability of all data in a bus means that we can be based on relatively being distributed
Mode and data in more local mode and various decision-makings are taken to the response of data.In order to effectively realize distribution and
Still worked together as system, it is necessary to which soft on transmitting assorts/soft line and line is dynamic again.
The present invention is intended to provide design DCS method, this method can consider all be previously noted in the DCS in generation at the same time
Structure and function improvement.
The content of the invention
One aspect of the present invention is the method for designing DCS.DCS, which has, includes at least one input/output (I/O)
Equipment and at least one controller equiment, the multiple equipment that is connected on DCS networks so that I/O equipment can be with least one
Individual controller equiment communication.In modern DCS, any one in I/O equipment can be with any one in controller equiment
Communication, and process control associate with controller/supervision activity can in controller or I/O equipment any one of itself reality
It is existing.The present invention is provided to design the method for this system.This method includes multiple steps, and the multiple step includes:Request
User inputs application type, and for the application type asked from design tool storehouse available one or more solution party
Selection solution deformation in case deformation option.Based on user's input, recognized from multiple available devices in DCS for configuring
At least one equipment.Equally, deformed for the application type and solution asked, recognize corresponding functional block.
Functional block is made up of the multiple function fragments linked together, the configuration feature fragment in one or more equipment.
The example of function fragment is created in design tool, and considers that at least one equipment (such as I/O equipment) of identification is arranged.
Equipment code, process and the communication overhead that the establishment of example includes involved by consideration carry out analytic function fragment so that can be according to DCS
(process, equipment or interaction) is it needs to be determined that the feature of whole.It is used to lead to according to created example and suitable arrange is analyzed
Design tool is crossed to configure equipment.Design tool can dynamically rearrange the reality initially created of function fragment during analyzing
Example, to meet the distribution control system needs of one or more identifications.
Moreover, will be related to option or equipment or (by algorithm steps number) algorithm types are deformed for various solutions
Function fragment the option analyzed reported with collect user input with find be adapted to configuration solution.Design work
Tool can also be selected the function fragment for configuration and the most suitable combination of equipment by itself.
There is provided the design tool using the method described in the present invention for another aspect of the present invention.Design tool has
The storehouse of required functional block, the storehouse has the algorithm types associated with communication block type and the device type used in dcs
With algorithm steps number and specification.Moreover, design tool for the equipment in DCS have be used for create function fragment module and
There is the module of the example for analytic function fragment for the equipment used in dcs.Design tool is according to the work(created
Can the example of fragment perform the configuration of equipment.
Brief description of the drawings
In order to comprehensively and be more fully understood from invention claimed, with reference to accompanying drawing herein below:
Fig. 1 shows the block diagram of the method for design according to the present invention.
Embodiment
Refer to the attached drawing provides following description to help comprehensive understanding by claim and its this equivalent defined hair
Bright preferred embodiment.It includes various details to help to understand, but it is exemplary that these, which are served only as,.
Receive to include process for designing DCS exemplary design instrument using functional block network and instruct (P&I) chart,
I/O points describe the input with user's input to design DCS based on the input.Design tool includes equipment/control storehouse, described
Equipment/control storehouse includes the information on device type, function block type and the block type that communicates.
The present invention is intended to provide supporting the design DCS of dynamic capability method.The instrument further comprises equipment/control
Storehouse, also comprising definition, (with procedure correlation), algorithm types-such as PI or PID and algorithm steps number (are inputted based on framework
Execution sequence step) new attribute.If there is polyalgorithm type that can be alternatively, then algorithm steps number being capable of base
Distinguished in algorithm types.
Fig. 1 shows methods described [100].According to current invention, this method comprises the following steps:Ask user's input
Application type and the selection solution deformation [110] from one or more solutions deformation option, based on user's input
At least one equipment [120] is recognized from for the design available multiple equipments of DCS, based on user input from design work
At least one functional block is selected together with its function fragment [130] in available multiple functional blocks in tool storehouse, it is considered to from multiple equipment
At least one equipment of middle identification come the example for creating function fragment and the example for arranging at least one function fragment [140],
And at least one equipment [150] that the exemplary configuration based on the function fragment created is recognized from multiple equipment.
Here, in the method that provides of the present invention, deform option for selected solution and associate/can use
Device analysis function fragment example arrangement after, perform create function fragment and arrangement function fragment the step of, it is described
Function fragment for the specific equipment in DCS with specifying function fragment to associate so that the arrangement is met and DCS or process needs
Or the design specification of the functional association of used equipment.In the present invention, such specification is herein referred to as " distribution control
System processed needs ".
Analysis also includes a series of available options in DCS design tools, by design tool function block piece section cloth setting and counting
The various combinations of method (based on the algorithm steps number and algorithm types associated with available functional block) or solution deformation are attempted
Available equipment, to meet distribution control system needs in optimal possible mode.Instrument also advise available option with
The optimal use of available resources in design DCS.User's input can equally be handled with based on the functional sheet analyzed and (created)
The example of section confirms the specific option for device configuration.
Therefore, design tool provides the DYNAMIC DISTRIBUTION of function fragment that can be different from the initial selected of function fragment, is based on
A series of analyses are used as system best effort to find most suitable function fragment for selected/available equipment
To meet DCS needs.
Method and design tool also are shown by for the exemplary illustrated of the application in boiler implosion.Make during configuring
User's given application type is asked with design tool, and user selects application type for example boiler protection.The instrument please
User is asked to be selected from the deformation of multiple solutions, in order to illustrate to assume solution deformation 1 or solution deformation 2, wherein,
Solution deformation includes following information:
A. Time Synchronizing
I. source device type and precision
Ii. time synchronized communication mechanism and protocol scheme
B. communicate and decision scheme
I. it is used for the voting protocol scheme of decision-making
Ii. decision makers and participant's scheme
C. alarm schemes
I. for alarm propagation and the definition of the communication path of protocol scheme
Ii. precision is described and timing
In order to illustrate, for boiler protection application type, it is contemplated that solution deformation below is used as illustrative example.
Solution deformation 1
A. Time Synchronizing
1. source device type=controller, and precision=1ms
2. time synchronized communication mechanism and protocol scheme=SNMP
B. communicate and decision scheme
1. voting protocol scheme=ALP (proprietary protocol) for decision-making
2. decision makers and participant's scheme (2/3 ballot) defer to the redundancy of PRP standards
3. the ability of the factory more than 210MW and less than 1000MW
C. alarm schemes
1. for alarm propagation and the definition of the communication path of protocol scheme=standards of EEMUA 191 based on HMI guiding
2. the order of precision description=event keeps 1ms for process and keeps 1 microsecond for power system event
Solution deformation 2
A. Time Synchronizing
1. source device type=external time source, the microsecond of and precision=1
2. time synchronized communication mechanism and protocol scheme=PTP 1588
B. communicate and decision scheme
1. the voting protocol scheme (2/3 ballot) for decision-making
2. decision makers and participant's scheme (based on ballot or based on the decision support for mixing quick/precision) and base
In the redundancy of HSR schemes
C. alarm schemes
1. for network (including the scene of alarm propagation and the definition of the communication path of protocol scheme=include all-links
And controller)=based on SysLog and more there is Radio Link by Ethernet
2. precision description=in process and power system event 1 microsecond
User selects solution from two options, such as user's selection solution deformation 1 is with complete design
First step 210.
Instrument is subsequently based on the support of interface identification equipment.Interface for SNTP represents in a device-such as pass through filtering
In controller type can with deformation come selection control 1 (deformation in controller type).If I/O is intelligent I/O, I/
O processing can be on I/O.Synchronization accuracy adds time synchronized function in millisecond magnitude in controller storehouse over time.Base
In system safety (safety integrity level standard) grade, correct interface and equipment are selected.
Interface is by including outwardly and inwardly interface=processor interface for example CPU, Ethernet card=communication interface,
Specific agreement (such as SNTP) is supported to be counted as the complete interface of supported protocol.Based on device type information, these are available.
The instrument of tissue based on function is currently browsed with selection function block by storehouse, and the functional block is used as function fragment
Or the group of logic gate component is available, including:
Time synchronized block
The functional block that I/O is handled is used for based on interface type
It is responsible for the functional block of peer-to-peer communications
It is responsible for the functional block of HMI interactions
Preprocessing function block
Basic logic functions block
It is responsible for the functional block of decision-making or major function
More specific examples of functional block include
The extension that time synchronized block-EXEXEC- is used with the time synchronized for functional block and time cycle setting is performed
Functional block
Functional block relevant I/O
Pulse input/cycle (PIPER) functional block, simulation input slave unit (AIS/FBS- fieldbus slave unit)
Functional block related HMI
Simulate exception report functional block (AO/L).
The ability of the order of SOE/S- slave unit events -32-bit number input, is enclosed them based on required precision
Timestamp is used as identification alarm and event and their order.
Basic functional blocks can include AND block, RCM- remote-controlled storage blocks.
The functional block relevant with execution with decision-making
Can multimode device drives-MSDVDR can dominate motor, and four states with band feedback are controlled..
In the error signal from process variable and set-point input, PID mistakes can provide proportional, complete
And the action derived from.
In design system, the example of system creation functionally or logically block.Functional block or logic are being come from as described above
In the combination of the selection of gating element, functional block or logic are arranged from output is input to based on the algorithm steps attribute defined in storehouse
Example.Consider that these combinations, as initial fragment, can offline be used in design tool.
For example, initial inspection fragment, which can be fragment 1-, includes input block and time synchronized block.Fragment 2- simulation exception reports
Accuse and event slave unit order together, and fragment 3- decision block PID mistakes and MSDVDR- can control many of field mounted device
Status devices drive.
Instrument performs how positive link analysis is to show arrangement or logical block that solution becomes Shape definition and function example
Meet these standards.
A. system detectio time started and event synchronization fragment from being input to output, network analysis execution sequence and
Check and perform the spent time.
B. consider fragment by enter multiple equipment from the point of view of virtual unit box and in view of 20% communication overhead because
Element, execution time and the < 20ms of the requirement of boiler protection solution total reaction time are compared
C. checking all fragment blocks, whether they have the input from time synchronized fragment and cycle time so that origin
1ms precision can be kept from their timestamp of alarm and the output generation of event.
D. analysis continues iteration, until the condition of solution standard is met.
E. it can be derived that the result of analysis
I. the proposed modification in existing serial number is to match standard
Ii. the reorganization of the functional block in proposed fragment will move on to another
One of input and selection solution can also be provided a user, or design tool may be selected to meet standard
First solution.
This analysis will cause the modification of these execution sequences number functionally or logically.Analysis, which equally can solve the problem that, to be made
Logic or function are preferably placed in another functional network connected using communication logic.These multipaths after analysis
System reaches the functional block network of fragment and the optimal path of tissue.
Instrument is subsequently based on the fragment resided in multiple equipment, creates communication function or logical instance to connect fragment
Together.Therefore, these blocks are added to fragment input and exported.Current each fragment will have clearly input and export or
Defined result.Once having organized communication block, then another of positive chain as described above performed in view of these blocks changes
Generation.
Current each fragment has input and the output point of their own.Current system stops from desired result, for
Stopping desired by each fragment, they will meet together, and expected standard is with the load of uniform striding equipment and connects processing
Mouth more hand-in-glove.20ms total reaction times are for example, realized, fragment 1 can be acted in 10ms, and fragment 2 is in another 5ms
In, fragment 3 considers some additional traffic loads (5ms) in 10ms.This termination is currently based on, analysis is each
Whether it meets termination to fragment, and therefore, it is possible to be worked with processing interface capability.For example, device type has higher processing
Power, bigger fragment (similar fragment 1) can be associated there.
It may be noted that exception report even future is simulated in fragment to be resided in defined ability in I/O simultaneously
And order of event etc. can be defined elsewhere.I/O can be equally more closely similar to handle PID mistakes.
Although some features of the present invention only have shown and described herein, it will be sent out for those skilled in the art
Raw many modifications and changes.It is, therefore, to be understood that appended claims are intended to cover fall within the true spirit of the invention all
These modifications and changes.
Claims (9)
1. a kind of method for designing distribution control system, the distribution control system has comprising at least one input/defeated
Go out the multiple equipment of equipment and at least one controller equiment so that at least one described input-output apparatus and it is described at least
One controller equiment has communication connection, the described method comprises the following steps:
A. request user input application type, and selection solution becomes from one or more solutions deformation option
Shape;
B. inputted based on the user, at least one equipment is recognized from the multiple equipment;
C. deformed, selected from storehouse in available multiple functional blocks based on the application type asked and selected solution
At least one functional block is selected together with its function fragment, each functional block is made up of the multiple function fragments linked together;
D. consider at least one equipment recognized from the multiple equipment, create the example and arrangement work(of function fragment
At least one example of energy fragment;
E. consider involved equipment code, process and communication overhead to analyze the function fragment, with according to it is described at least
The design specification of the functional association of one equipment or process or the distribution control system come determine whole feature;
F. rearrange at least one example of function fragment in any middle dynamic of the multiple equipment, with find meet with
The solution of the design specification of the functional association of described at least one equipment or process or the distribution control system;
G. example is created based on function fragment, configures at least one equipment recognized from the multiple equipment.
2. the method for claim 1, wherein deform option for selected solution and recognized at least
One equipment, the arrangement of the example of analytic function fragment is met and at least one described equipment or process or described with finding
The step of the solution of the design specification of the functional association of distribution control system, it is further comprising the steps of:Report
The analysis result is accused to collect user's input, is met and at least one described equipment or process or the distributed controll with finding
The solution of the design specification of the functional association of system.
3. method as claimed in claim 2, wherein, the analysis result is reported to collect the step bag of user's input
Include:Solution deformation is reselected from one or more of solutions deformation option.
4. the method as described in claim 2 or claim 3, wherein, the analysis result is reported to collect user's input
The step includes:Deform to reselect at least one described functional block together with its work(based on the solution reselected
Can fragment.
5. the solution deformation the method for claim 1, wherein based on the application type and selection asked, from
At least one functional block is selected also to include together with the step of its function fragment in available the multiple functional block in storehouse:Base
In selecting at least one described functional block together with its work(with multiple algorithm types that can be associated with functional block and algorithm steps number
Can fragment.
6. method as claimed in claim 5, wherein, based on the algorithm types and algorithm associated with the multiple available functional block
Step number selects at least one described functional block to be performed together with the step of its function fragment by design tool, to find
Suitable functional block is met and at least one described equipment or process or the distribution control system together with its function fragment
The design specification of functional association.
7. a kind of design tool for distribution control system, the design tool is performed such as any one of claim 1-6
Described method, the design tool is used including functional block together with the storehouse of its function fragment, in the distribution control system
Equipment and communication type storehouse, for creating function at least one equipment used in the distribution control system
The module of fragment and for carrying out analytic function fragment at least one equipment used in the distribution control system
The module of example.
8. it is used for the design tool of distribution control system as claimed in claim 7, wherein, the example for analytic function fragment
The module include and the device type used in the distribution control system and the specification storehouse of communication block type association.
9. a kind of distribution control system, the distribution control system, which has, includes at least one input-output apparatus and at least one
The multiple equipment of individual controller equiment so that at least one described input-output apparatus and at least one described controller equiment
With communication connection, and wherein, usage right requires the design tool described in 7 to configure at least one in the multiple equipment
Individual equipment.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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IN1256/CHE/2012 | 2012-03-30 | ||
IN1256CH2012 | 2012-03-30 | ||
PCT/IB2013/000555 WO2013144705A1 (en) | 2012-03-30 | 2013-03-29 | A method for engineering a distributed control system and an engineering tool thereof |
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CN104603700A CN104603700A (en) | 2015-05-06 |
CN104603700B true CN104603700B (en) | 2017-08-15 |
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US (1) | US9989940B2 (en) |
EP (1) | EP2831682B1 (en) |
CN (1) | CN104603700B (en) |
WO (1) | WO2013144705A1 (en) |
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US8756041B2 (en) | 2011-03-07 | 2014-06-17 | Rockwell Automation Technologies, Inc. | Industrial simulation using redirected I/O module configurations |
US10037443B2 (en) * | 2011-03-07 | 2018-07-31 | Rockwell Automation Technologies, Inc. | Industrial simulation using redirected I/O module configurations |
EP3029535A3 (en) * | 2014-12-03 | 2016-07-13 | Rockwell Automation Technologies, Inc. | P&ID and control system synchronization |
US11212175B2 (en) * | 2016-06-22 | 2021-12-28 | EMC IP Holding Company, LLC | Configuration management for cloud storage system and method |
JP2020052812A (en) * | 2018-09-27 | 2020-04-02 | 横河電機株式会社 | Engineering system and engineering method |
CN113949601B (en) * | 2021-11-12 | 2023-04-28 | 杭州和利时自动化有限公司 | Inter-controller station communication method, device and computer readable storage medium |
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- 2013-03-29 EP EP13720540.7A patent/EP2831682B1/en active Active
- 2013-03-29 WO PCT/IB2013/000555 patent/WO2013144705A1/en active Application Filing
- 2013-03-29 CN CN201380018229.1A patent/CN104603700B/en active Active
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CN101231525A (en) * | 2008-02-21 | 2008-07-30 | 四方电气(集团)有限公司 | Method for implementing DCS controller real-time data base of distributed control system |
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EP2831682B1 (en) | 2018-03-07 |
EP2831682A1 (en) | 2015-02-04 |
US9989940B2 (en) | 2018-06-05 |
US20150012118A1 (en) | 2015-01-08 |
WO2013144705A1 (en) | 2013-10-03 |
CN104603700A (en) | 2015-05-06 |
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