CN104600183B - The preparation method of LED white light-emitting diodes - Google Patents

The preparation method of LED white light-emitting diodes Download PDF

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Publication number
CN104600183B
CN104600183B CN201410818665.3A CN201410818665A CN104600183B CN 104600183 B CN104600183 B CN 104600183B CN 201410818665 A CN201410818665 A CN 201410818665A CN 104600183 B CN104600183 B CN 104600183B
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paster
dao
emitting diodes
white light
blue led
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CN104600183A (en
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贾东庆
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Changzhou Galaxy Century Microelectronics Ltd By Share Ltd
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Changzhou Galaxy Century Microelectronics Ltd By Share Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • H01L33/501Wavelength conversion elements characterised by the materials, e.g. binder
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2933/00Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
    • H01L2933/0008Processes
    • H01L2933/0033Processes relating to semiconductor body packages
    • H01L2933/0041Processes relating to semiconductor body packages relating to wavelength conversion elements

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention discloses a kind of preparation method of LED white light-emitting diodes, the LED white light-emitting diodes includes first, two leads, blue LED die and the epoxy glue layer containing yellow fluorescent powder, first, two leads have first for being mutually integrated respectively, two paster Ji Dao and first, two pins, blue LED die is mounted on the first paster Ji Dao and is electrically connected with the first paster Ji Dao, the surface of blue LED die is electrically connected with the second paster Ji Dao, the first paster Ji Dao, second paster Ji Dao and blue LED die are covered by the epoxy glue layer containing yellow fluorescent powder;And its:The step of LED white light-emitting diodes preparation methods is:The solid epoxy biscuit of step a, preparation containing fluorescent material;Step b, die bond;Step c, bonding;Step d, injection moulding and solidification;Step e, shaping;So as to be prepared into LED white light-emitting diodes.Preparation method of the invention is reasonable, and production efficiency is high, and input cost is low.

Description

The preparation method of LED white light-emitting diodes
Technical field
The present invention relates to a kind of preparation method of LED white light-emitting diodes, belong to technical field of semiconductor encapsulation.
Background technology
At present, there are EMC/PPA plastic materials on the lead frame of existing white light-emitting diodes and in the case of bowl shape, and Transparent adhesive tape containing fluorescent material is to press screw rod spot printing mode or syringe spot printing mode to be injected in case by air, so that The periphery of luminescence chip is formed in the lens jacket of hemisphere shape, and luminescence chip is by the case reflecting light in bowl shape 's.The equipment of investment required for the packaged type of above-mentioned air pressure screw rod spot printing mode and the expense of mould are all high;And pin Cylinder spot printing mode exist fluorescent material do not mix uniformly with epoxy resin, fluorescent material can precipitate in the epoxy reduce light emission rate, And the poured with epoxy resin amount unstable problem of how many not first-class many product quality that can cause to produce, and due to two kinds The production technology of mode is easily limited by single variety so that the method for packing of which is difficult to be transformed to volume production pattern, production Efficiency is also low.
The content of the invention
The purpose of the present invention is:There is provided a kind of not only preparation method rationally, and the low LED white lights two of Productive statistics expense The preparation method of pole pipe, the method can be transformed to volume production pattern, can rapid, high volume manufacture, to overcome prior art not Foot.
In order to achieve the above object, the technical scheme is that:A kind of preparation method of LED white light-emitting diodes, it is described LED white light-emitting diodes includes the first lead, the second lead, blue LED die and the epoxy glue layer containing yellow fluorescent powder, institute Stating the first lead has the first paster Ji Dao and the first pin being mutually integrated, and the second lead has the second paster being mutually integrated Ji Dao and second pin, the blue LED die are mounted on the first paster Ji Dao and are electrically connected with the first paster Ji Dao, blue The surface of color LED chip is electrically connected with the second paster Ji Dao, the first paster Ji Dao, the second paster Ji Dao and blue led Chip is covered by the epoxy glue layer containing yellow fluorescent powder;And its:The step of LED white light-emitting diodes preparation methods It is:
The solid epoxy biscuit of step a, preparation containing fluorescent material;Mixed with water white transparency epoxy resin by yellow fluorescent powder Close the mixed material for constituting carries out uniform stirring at normal temperatures, surveys its viscosity and reaches 3000 ~ 4000mPas, is then placed in baking oven Taken out after drying, after material cooling to be mixed so that mixed material is in cake formula solid-like, standby;The temperature control of the baking oven In the range of 150 ~ 170 DEG C, the time control of drying is in the range of 1.5 ~ 2.5 hours;
Step b, die bond;The die bond is the paster Ji Dao that blue LED die is mounted on lead frame by bonding agent On, it is subsequently placed in baking oven after drying and takes out, the temperature control of the baking oven in the range of 145 ~ 155 DEG C, control by the time of drying System is in the range of 1.5 ~ 2.5 hours;
Step c, bonding;The bonding is that the workpiece obtained through step b is placed in bonding equipment, with gold thread by blueness The pin welding corresponding with lead frame respectively of the positive and negative electrode of LED chip, rear taking-up workpiece to be welded;
Step d, injection moulding and solidification;The workpiece obtained through step c is placed in the lower mould of mould, and is covered The mold of synthesis type mould, hot briquetting mould simultaneously makes its temperature maintain in the range of 175 ± 5 DEG C;Step a is produced again Solid epoxy biscuit containing fluorescent material is placed in the injecting hole of mould after softening, will by the pressure of 3 ~ 8Mpa It is injected into mould, and is solidified 2 ~ 3 minutes;It is the baking oven in the range of 145 ~ 155 DEG C to then take out workpiece and be put into temperature Interior baking, makes the solid epoxy internal stress containing fluorescent material fill part and discharges, so as in the periphery of the paster Ji Dao of lead frame The epoxy glue layer containing yellow fluorescent powder is formd with blue LED die periphery;
Step e, shaping;The shaping is that the workpiece that will be obtained through step d is removed by stamping mold or cutting mode The clout of lead frame, so as to be prepared into LED white light-emitting diodes.
In the above-mentioned technical solutions, the yellow fluorescent powder of the solid epoxy biscuit containing fluorescent material used in step a It is 5 ~ 8 with the percentage by weight of water white transparency epoxy resin:95~92.
In the above-mentioned technical solutions, the also pretreatment including lead frame in step b;The pretreatment is in lead frame elder generation Nickel coating, then copper plate, last silver coating, wherein, the thickness control of nickel dam exists>In the range of 0.1um, the thickness control of layers of copper exists In the range of 0.2 ~ 0.3um, the thickness control of silver layer exists>In the range of 2.5um.
In the above-mentioned technical solutions, the blue LED die in step b is mounted on the attachment on the paster Ji Dao of lead frame Mode has two kinds, and a kind of mode is that on same surface, blue LED die is by exhausted for the positive and negative electrode of the blue LED die Edge sticker is on the paster Ji Dao of lead frame;Another way is that the positive and negative electrode of the blue LED die is located at respectively On its two sides, the back side of blue LED die is mounted on the paster Ji Dao of lead frame by elargol.
In the above-mentioned technical solutions, the asphalt mixtures modified by epoxy resin containing yellow fluorescent powder that the periphery of blue LED die described in step d is formed The thickness control of fat glue-line is in the range of 0.4 ~ 1mm.
The good effect that has of the present invention is:Due to taking above-mentioned preparation method, obtained LED white light-emitting diodes Epoxy glue layer containing yellow fluorescent powder is prepared into containing glimmering after being mixed with water white transparency epoxy resin by yellow fluorescent powder in advance The solid epoxy biscuit of light powder, then the solid epoxy biscuit containing fluorescent material is placed on the injecting hole of mould In after softening, injection moulding in mould is injected into by pressure, then formed by baking-curing, instead of prior art Middle utilization air pressure screw rod spot printing mode or syringe spot printing mode are injected in the case in bowl shape, so, containing yellow fluorescence The epoxy glue layer of powder is well mixed, and is not in not only the phenomenon of yellow fluorescent powder precipitation, and reflecting rate is high so that most Finished product quality is guaranteed.Not only method is simple, reasonable for the present invention, and the expense of Productive statistics is low.The method can Be transformed to volume production pattern, can rapid, high volume manufacture, realize the purpose of the present invention.
Brief description of the drawings
Fig. 1 is the structural representation of LED white light-emitting diodes of the present invention;
Fig. 2 is the structural representation of mould of the present invention, wherein, 5 is mold, and 6 is lower mould, and 7 is injection bar.
Specific embodiment
Below with the embodiment for being given, the present invention is further illustrated, but is not limited to this.
As shown in Figure 1, 2, a kind of preparation method of LED white light-emitting diodes, the LED white light-emitting diodes includes the first lead 1st, the second lead 2, blue LED die 3 and the epoxy glue layer containing yellow fluorescent powder 4, first lead 1 is with each other one First paster base island 1-1 of body and the first pin 1-2, the second lead 2 has the second paster base island 2-1 and second being mutually integrated Pin 2-2, the blue LED die 3 is mounted on the first paster base island 1-1 and is electrically connected with the first paster base island 1-1, blue The surface of color LED chip 3 is electrically connected with the second paster base island 2-1, the first paster base island 1-1, the second paster base island 2-1 It is covered by the epoxy glue layer 4 containing yellow fluorescent powder with blue LED die 3;And its:It is prepared by the LED white light-emitting diodes The step of method is:
The solid epoxy biscuit of step a, preparation containing fluorescent material;Mixed with water white transparency epoxy resin by yellow fluorescent powder Close the mixed material for constituting carries out uniform stirring at normal temperatures, surveys its viscosity and reaches 3000 ~ 4000mPas, is then placed in baking oven Taken out after drying, after material cooling to be mixed so that mixed material is in cake formula solid-like, standby;The temperature control of the baking oven In the range of 150 ~ 170 DEG C, the time control of drying is in the range of 1.5 ~ 2.5 hours;
Step b, die bond;The die bond is the paster Ji Dao that blue LED die is mounted on lead frame by bonding agent On, it is subsequently placed in baking oven after drying and takes out, the temperature control of the baking oven in the range of 145 ~ 155 DEG C, control by the time of drying System is in the range of 1.5 ~ 2.5 hours;
Step c, bonding;The bonding is that the workpiece obtained through step b is placed in bonding equipment, with gold thread by blueness The pin welding corresponding with lead frame respectively of the positive and negative electrode of LED chip, rear taking-up workpiece to be welded;
Step d, injection moulding and solidification;The workpiece obtained through step c is placed in the lower mould of mould, and is covered The mold of synthesis type mould, hot briquetting mould simultaneously makes its temperature maintain in the range of 175 ± 5 DEG C;Step a is produced again Solid epoxy biscuit containing fluorescent material is placed in the injecting hole of mould after softening, will by the pressure of 3 ~ 8Mpa It is injected into mould, and is solidified 2 ~ 3 minutes;It is the baking oven in the range of 145 ~ 155 DEG C to then take out workpiece and be put into temperature Interior baking, makes the solid epoxy internal stress containing fluorescent material fill part and discharges, so as in the periphery of the paster Ji Dao of lead frame The epoxy glue layer containing yellow fluorescent powder is formd with blue LED die periphery, and contains the epoxide-resin glue of yellow fluorescent powder Layer can also play optically focused, hence it is evident that the luminous intensity of enhancing LED white light-emitting diodes;
Step e, shaping;The shaping is that the workpiece that will be obtained through step d is removed by stamping mold or cutting mode The clout of lead frame, so as to be prepared into LED white light-emitting diodes.
The yellow fluorescent powder of the solid epoxy biscuit containing fluorescent material used and water white transparency ring in step a of the present invention The percentage by weight of oxygen tree fat is 5 ~ 8:95~92.Wherein, yellow fluorescent powder is preferentially from the production of ntematix companies, and model It is the fluorescent material of YAG-04.
The also pretreatment including lead frame in step b;It is described to pre-process in lead frame elder generation nickel coating, then copper plate, Last silver coating, wherein, the thickness control of nickel dam exists>In the range of 0.1um, the thickness control of layers of copper is in 0.2 ~ 0.3um scopes Interior, the thickness control of silver layer exists>In the range of 2.5um.
The mounting method that blue LED die in step b is mounted on the paster Ji Dao of lead frame has two kinds, Yi Zhongfang Formula is that on same surface, blue LED die is mounted on lead frame to the positive and negative electrode of the blue LED die by insulating cement Paster Ji Dao on;Another way is that the positive and negative electrode of the blue LED die is located on its two sides respectively, blue led core The back side of piece is mounted on the paster Ji Dao of lead frame by elargol.
The thickness control of the epoxy glue layer containing yellow fluorescent powder that the periphery of blue LED die described in step d is formed In the range of 0.4 ~ 1.0mm.
Lab scale effect of the present invention shows, using method for packing of the invention, not only simply, rationally, and Productive statistics into This is low, and production efficiency is high, and can be mass-produced manufacture.

Claims (5)

1. a kind of preparation method of LED white light-emitting diodes, the LED white light-emitting diodes includes the first lead(1), the second lead (2), blue LED die(3)With the epoxy glue layer containing yellow fluorescent powder(4), first lead(1)With being mutually integrated The first paster Ji Dao(1-1)With the first pin(1-2), the second lead(2)With the second paster Ji Dao being mutually integrated(2-1) And second pin(2-2), the blue LED die(3)It is mounted on the first paster Ji Dao(1-1)It is upper and with the first paster Ji Dao (1-1)It is electrically connected with, blue LED die(3)Surface and the second paster Ji Dao(2-1)It is electrically connected with, the first paster base Island(1-1), the second paster Ji Dao(2-1)And blue LED die(3)It is covered by the epoxy glue layer containing yellow fluorescent powder (4)It is interior;It is characterized in that:The step of LED white light-emitting diodes preparation methods is:
The solid epoxy biscuit of step a, preparation containing fluorescent material;By yellow fluorescent powder and water white transparency epoxy resin mixing structure Into mixed material carry out uniform stirring at normal temperatures, survey its viscosity and reach 3000 ~ 4000mPas, be then placed in drying in baking oven After take out, after material to be mixed cooling so that mixed material is in cake formula solid-like, standby;The temperature control of the baking oven is 150 In the range of ~ 170 DEG C, the time control of drying is in the range of 1.5 ~ 2.5 hours;
Step b, die bond;The die bond is that blue LED die is mounted on the paster Ji Dao of lead frame by bonding agent, so After be placed in baking oven after drying take out, in the range of 145 ~ 155 DEG C, the time control of drying exists the temperature control of the baking oven In the range of 1.5 ~ 2.5 hours;
Step c, bonding;The bonding is that the workpiece obtained through step b is placed in bonding equipment, with gold thread by blue led core The pin welding corresponding with lead frame respectively of the positive and negative electrode of piece, rear taking-up workpiece to be welded;
Step d, injection moulding and solidification;The workpiece obtained through step c is placed in the lower mould of mould, and is covered into The mold of pattern tool, hot briquetting mould simultaneously makes its temperature maintain in the range of 175 ± 5 DEG C;Again by step a produce containing glimmering The solid epoxy biscuit of light powder is placed in the injecting hole of mould after softening, and is noted by the pressure of 3 ~ 8Mpa Enter in mould, and solidify 2 ~ 3 minutes;Then take out workpiece and be put into temperature to be dried in the baking oven in the range of 145 ~ 155 DEG C It is roasting, the solid epoxy internal stress containing fluorescent material is fully discharged, so as in the periphery of the paster Ji Dao of lead frame and indigo plant Color LED chip periphery forms the epoxy glue layer containing yellow fluorescent powder;
Step e, shaping;The shaping is that the workpiece that will be obtained through step d removes lead by stamping mold or cutting mode The clout of framework, so as to be prepared into LED white light-emitting diodes.
2. the preparation method of LED white light-emitting diodes according to claim 1, it is characterised in that:It is used containing glimmering in step a The yellow fluorescent powder of the solid epoxy biscuit of light powder and the percentage by weight of water white transparency epoxy resin are 5 ~ 8:95~92.
3. the preparation method of LED white light-emitting diodes according to claim 1, it is characterised in that:Also include lead in step b The pretreatment of framework;It is described to pre-process in lead frame elder generation nickel coating, then copper plate, last silver coating, wherein, the thickness of nickel dam Control exists>In the range of 0.1um, in the range of 0.2 ~ 0.3um, the thickness control of silver layer exists the thickness control of layers of copper>2.5um models In enclosing.
4. the preparation method of LED white light-emitting diodes according to claim 1, it is characterised in that:Blue led in step b Mounting method of the chip attachment on the paster Ji Dao of lead frame has two kinds, and a kind of mode is, the blue LED die On same surface, blue LED die is mounted on the paster Ji Dao of lead frame positive and negative electrode by insulating cement;Another kind side Formula is that the positive and negative electrode of the blue LED die is located on its two sides respectively, and the back side of blue LED die is mounted on by elargol On the paster Ji Dao of lead frame.
5. the preparation method of LED white light-emitting diodes according to claim 1, it is characterised in that:It is blue described in step d The thickness control of the epoxy glue layer containing yellow fluorescent powder that LED chip periphery is formed is in the range of 0.4 ~ 1mm.
CN201410818665.3A 2014-12-25 2014-12-25 The preparation method of LED white light-emitting diodes Active CN104600183B (en)

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CN110416392A (en) * 2019-07-30 2019-11-05 深圳市永裕光电有限公司 A kind of 360 ° of light emitting diodes of encapsulation

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1909254A (en) * 2005-08-03 2007-02-07 刘士龙 Producing method for base plate type white light diode and its constitution
CN101123284A (en) * 2006-08-09 2008-02-13 刘胜 Encapsulation method for high-brightness white light LED
CN101521257A (en) * 2009-04-20 2009-09-02 南京工业大学 White-light LED package structure with prefabricated fluorescent powder film
CN102136542A (en) * 2010-01-22 2011-07-27 中外合资江苏稳润光电有限公司 White light-emitting diode (LED) manufacturing method
CN103022326A (en) * 2012-12-26 2013-04-03 常州银河世纪微电子有限公司 Intensive packaging method of LEDs

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1909254A (en) * 2005-08-03 2007-02-07 刘士龙 Producing method for base plate type white light diode and its constitution
CN101123284A (en) * 2006-08-09 2008-02-13 刘胜 Encapsulation method for high-brightness white light LED
CN101521257A (en) * 2009-04-20 2009-09-02 南京工业大学 White-light LED package structure with prefabricated fluorescent powder film
CN102136542A (en) * 2010-01-22 2011-07-27 中外合资江苏稳润光电有限公司 White light-emitting diode (LED) manufacturing method
CN103022326A (en) * 2012-12-26 2013-04-03 常州银河世纪微电子有限公司 Intensive packaging method of LEDs

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