CN104593983A - Accurate heating system of fabric drying and setting processor and controlling method thereof - Google Patents
Accurate heating system of fabric drying and setting processor and controlling method thereof Download PDFInfo
- Publication number
- CN104593983A CN104593983A CN201510059730.3A CN201510059730A CN104593983A CN 104593983 A CN104593983 A CN 104593983A CN 201510059730 A CN201510059730 A CN 201510059730A CN 104593983 A CN104593983 A CN 104593983A
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- China
- Prior art keywords
- heat
- fabric
- drying
- solenoid
- irony
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Drying Of Solid Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses an accurate heating system of a fabric drying and setting processor and a controlling method of the accurate heating system. The accurate heating system mainly comprises a solenoid coil, an iron square tube, a heat-preservation cotton, a bakelite plate and an electromagnetic shielding shell. According to the controlling method, an electromagnetic induction principle is utilized; through a central controller and a temperature sensor, the temperature of a drying and setting box is controlled in time, the problems of aging, color change, bending, wrinkling, eccentricity and the like of the fabrics (including braids and zippers) in a drying and setting process are solved, and the drying and setting treatment efficiency and quality of the fabrics, the braids and the zippers are improved.
Description
Technical field
The present invention relates to dyeing machinery technical field, be specifically related to exact heat system and the control method thereof of fabric (comprising ribbon, slide fastener) drying and shaping processor.
Background technology
At present, fabric, ribbon, the slide fasteners such as all size slide fastener, ribbon, wrapped belt are after dyeing, need to carry out drying and shaping process, but the shrinkage factor at different temperatures of the fabric containing chemical fibre is different, therefore, need to take following measures: the fabric by heat uniformity when heating 1) need be ensured, prevent fabric due to suffered temperature inconsistent, cause the problem of the inconsistent distortion of shrinkage factor; 2) temperature of fabric hyperthermia drying or sizing becomes color to the fabric after dyeing important impact, therefore needs guarantee accurately temperature controlled.
In actual production, if the fabric containing chemical fibre does not obtain conservative control in oven dry or type-approval process temperature, make fabric by heat unanimously uneven, the control accuracy of temperature can not be guaranteed, easily cause the quality problems such as the contraction of fabric is uneven, color distortion, have a strong impact on the quality that fabric is produced.
Traditional fabric, ribbon, slide fastener drying and shaping equipment, generally adopt the Resistant heating mode being, its temperature and distribution are difficult to effective control, and the problem such as aging, variable color, bending, fold, bias easily appears in fabric, ribbon, slide fastener; In addition the thermal efficiency ratio due to resistance wire is lower, and heat utilization ratio is also very low, and energy consumption is higher, and the resistance wire life-span is short, generally can only use and within about 1 year, need to change.
Therefore, be necessary to develop a kind of exact heat system for fabric, ribbon, slide fastener drying and shaping processor, thoroughly solve in fabric, ribbon, slide fastener drying and shaping process due to plant maintenance problems such as the energy efficiency problem that the quality problems such as aging, variable color bends, fold, bias, Resistant heating energy consumption are higher appear in the defect of heating system and the resistance wire life-span is short.
Summary of the invention
In order to solve the problem, propose a kind of fabric, ribbon, the exact heat system of slide fastener drying and shaping processor and control method thereof, utilize electromagnetic induction principle, by central controller and temperature sensor, the temperature of real-time control drying and shaping case, the problems such as bending, fold, bias that occur in thorough solution fabric, ribbon, slide fastener drying and shaping process, the efficiency of raising fabric, ribbon, the process of slide fastener drying and shaping and quality.
Object of the present invention realizes one of at least by following technical solution.
An exact heat system for fabric drying heat treatment machine, it comprises coaxial mounted shielding casing, solenoid, bakelite plate, heat-preservation cotton and irony pipe from outside to inside; Solenoid imports alternating current under the control of the central controller of processor, thus produces alternating magnetic field around solenoid; Be arranged in the irony pipe of alternating magnetic field under the effect of alternating magnetic field, produce eddy current, eddy current makes iron square tube produce heat energy; Be positioned at the outer field heat-preservation cotton of square tube and play the work of insulation in order to avoid the heat of irony pipe to external diffusion, prevent solenoid temperature too high and damage; Bakelite plate is positioned at the centre of heat-preservation cotton and solenoid, thus reaches the effect of insulation; Shielding casing is positioned at outermost layer, leaks and waste the effect of electric energy in the magnetic field of playing shielding solenoid; Shielding casing, solenoid, bakelite plate, heat-preservation cotton and irony pipe are arranged in the drying and shaping case of fabric drying heat treatment machine, need the fabric of heating to pass in the middle of irony pipe.
Further, described irony pipe inner space is provided with temperature sensor, the temperature signal of current irony square tube inside is passed to central controller by temperature sensor in real time, the temperature reference that central controller sets according to user, the current strength of real-time adjustment solenoid energising, thus reach the accurate thermostatic control of drying and shaping case.
Further, described solenoid is evenly distributed between magnetic screen shell and bakelite plate.
Further, described irony pipe cross section is square or circular.
Further, described shielding casing, solenoid, bakelite plate, heat-preservation cotton and irony pipe composition heating tube, n heating tube is arranged side by side in drying and shaping case, and n is more than or equal to 2.
For the control method of the exact heat system of above-mentioned fabrics drying and shaping processor, n described exact heat system is arranged side by side by it, fabric is successively through the irony pipe of the individual described exact heat system of n side by side of n, and to extend heat time heating time, n is more than or equal to 2; Effective heated length of single heating tube is L, and the movement velocity of fabric is v, t=nL/v heat time heating time needed for fabric; The temperature signal of current pipe inside is passed to central controller by temperature sensor that irony square tube inner space is installed in real time, the temperature reference that central controller sets according to user, the current strength of real-time adjustment solenoid energising, thus reach the accurate thermostatic control of drying and shaping case.
Further, central controller, also according to the heat time heating time of user's setting, regulates the rotating speed of fabric transmission system to control the movement velocity of fabric for v.
Relative to prior art, the present invention has the following advantages and technique effect:
Structure of the present invention is simple, the design of structure composition is ingenious, manufacture and control conveniently, irony duct ligation is utilized to close electromagnetic induction principle, by by shielding casing, solenoid, bakelite plate, the heating tube system of heat-preservation cotton and irony pipe composition, the temperature of drying and shaping case is controlled in real time through central controller and temperature sensor, make the fabric in irony pipe, ribbon, slide fastener is heated evenly, temperature-controllable, thorough solution fabric, ribbon, what occur in slide fastener drying and shaping process is bending, fold, the problems such as bias, improve fabric, ribbon, the efficiency of slide fastener drying and shaping process and quality.
Accompanying drawing explanation
Fig. 1 is the structural representation (radial cross-section) of exact heat system of a kind of fabric of example, ribbon, slide fastener drying and shaping processor.
Fig. 2 is the structural representation (axial sectional view) of exact heat system of a kind of fabric shown in Fig. 1, ribbon, slide fastener drying and shaping processor.
Fig. 3 is the Side by side groupings schematic diagram of exact heat system of a kind of fabric shown in multiple Fig. 1, ribbon, slide fastener drying and shaping processor.
Fig. 4 is the application schematic diagram of the system of exact heat shown in Fig. 3 in fabric, ribbon, slide fastener drying and shaping processor.
In figure: 1-solenoid; 2-irony pipe; 3-heat-preservation cotton; 4-bakelite plate; 5-shielding casing.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described, but enforcement of the present invention and protection are not limited thereto.
As shown in Figure 1 and Figure 2, a kind of exact heat system of fabric drying heat treatment machine, it comprises coaxial mounted shielding casing 5, solenoid 1, bakelite plate 4, heat-preservation cotton 3 and irony pipe 2 from outside to inside; Solenoid 1 imports alternating current under the control of the central controller (omit in figure, do not draw) of processor, thus produces alternating magnetic field around solenoid; Be arranged in the irony pipe 2 of alternating magnetic field under the effect of alternating magnetic field, produce eddy current, eddy current makes iron square tube 2 produce heat energy; Be positioned at the outer field heat-preservation cotton 3 of square tube and play the work of insulation in order to avoid the heat of irony pipe 3 to external diffusion, prevent solenoid 1 temperature too high and damage; Bakelite plate 4 is positioned at the centre of heat-preservation cotton 3 and solenoid 1, thus reaches the effect of insulation; Shielding casing 5 is positioned at outermost layer, leaks and waste the effect of electric energy in the magnetic field of playing shielding solenoid; Shielding casing 5, solenoid 1, bakelite plate 4, heat-preservation cotton 3 and irony pipe 2 are arranged in the drying and shaping case of fabric drying heat treatment machine, need the fabric of heating to pass in the middle of irony pipe.Described irony pipe 2 inner space is provided with temperature sensor (omitting in figure), the temperature signal of current irony square tube inside is passed to central controller by temperature sensor in real time, the temperature reference that central controller sets according to user, the current strength of real-time adjustment solenoid energising, thus reach the accurate thermostatic control of drying and shaping case.The cross section of the iron square tube of this example is square.
As shown in Figure 3, can by heating system shown in n heating tube A(Fig. 1) be arranged side by side, in this example preferably 60, fabric, ribbon, slide fastener successively through n heating tube side by side, to extend heat time heating time; If effective heated length of single heating tube is L, the movement velocity of fabric, ribbon, slide fastener is v, t=nL/v heat time heating time needed for fabric, ribbon, slide fastener.Fig. 4 is the application example of the system of exact heat shown in Fig. 3 in fabric, ribbon, slide fastener drying and shaping processor, in figure, the dotted line of not special index represents fabric, ribbon, slide fastener, by being arranged side by side of multiple heating tube system, the control of central controller to the electric current of solenoid and transmission system speed in conjunction with processor (extends heat time heating time, avoid violent heating), fabric by heat can be made more even, make drying and shaping casing long-pending less simultaneously, traditional resistor silk also can be avoided to heat interference mutually or shock heating defect.By this system, fabric in irony pipe, ribbon, slide fastener are heated evenly, temperature-controllable, solves the problem such as fabric, ribbon, bending, fold, bias that occur in slide fastener drying and shaping process, the efficiency of raising fabric, ribbon, the process of slide fastener drying and shaping and quality.
The announcement of book and instruction according to the above description, those skilled in the art in the invention can also change above-mentioned embodiment and revise.Therefore, the present invention is not limited to detailed description of the invention disclosed and described above, also should fall in the protection domain of claim of the present invention modifications and changes more of the present invention.
Claims (7)
1. an exact heat system for fabric drying heat treatment machine, is characterized in that comprising coaxial mounted shielding casing (5), solenoid (1), bakelite plate (4), heat-preservation cotton (3) and irony pipe (2) from outside to inside; Solenoid (1) imports alternating current under the control of the central controller of processor, thus produces alternating magnetic field around solenoid; Be arranged in the irony pipe (2) of alternating magnetic field under the effect of alternating magnetic field, produce eddy current, eddy current makes iron square tube (2) produce heat energy; Be positioned at the outer field heat-preservation cotton of square tube (3) and play the work of insulation in order to avoid the heat of irony pipe (3) to external diffusion, temperature is too high and damage to prevent solenoid (1); Bakelite plate (4) is positioned at the centre of heat-preservation cotton (3) and solenoid (1), thus reaches the effect of insulation; Shielding casing (5) is positioned at outermost layer, leaks and waste the effect of electric energy in the magnetic field of playing shielding solenoid; Shielding casing (5), solenoid (1), bakelite plate (4), heat-preservation cotton (3) and irony pipe (2) are arranged in the drying and shaping case of fabric drying heat treatment machine, need the fabric of heating to pass in the middle of irony pipe.
2. the exact heat system of fabric drying heat treatment machine according to claim 1, it is characterized in that irony pipe (2) inner space is provided with temperature sensor, the temperature signal of current irony square tube inside is passed to central controller by temperature sensor in real time, the temperature reference that central controller sets according to user, the current strength of real-time adjustment solenoid energising, thus reach the accurate thermostatic control of drying and shaping case.
3. the exact heat system of fabric drying heat treatment machine according to claim 1, is characterized in that described solenoid (1) is evenly distributed between magnetic screen shell (5) and bakelite plate (4).
4. the exact heat system of fabric drying heat treatment machine according to claim 1, is characterized in that described irony pipe (2) cross section is square or circular.
5. the exact heat system of fabric drying heat treatment machine according to claim 1, it is characterized in that described shielding casing (5), solenoid (1), bakelite plate (4), heat-preservation cotton (3) and irony pipe (2) composition heating tube, n heating tube is arranged side by side in drying and shaping case, and n is more than or equal to 2.
6. for the control method of the exact heat system of fabric drying heat treatment machine described in claim 1, n described exact heat system is it is characterized in that to be arranged side by side, fabric is successively through the irony pipe of the individual described exact heat system of n side by side of n, to extend heat time heating time, n is more than or equal to 2; Effective heated length of single heating tube is L, and the movement velocity of fabric is v, t=nL/v heat time heating time needed for fabric; The temperature signal of current pipe inside is passed to central controller by temperature sensor that irony square tube inner space is installed in real time, the temperature reference that central controller sets according to user, the current strength of real-time adjustment solenoid energising, thus reach the accurate thermostatic control of drying and shaping case.
7. control method according to claim 6, is characterized in that central controller also according to the heat time heating time of user's setting, regulates the rotating speed of fabric transmission system to control the movement velocity of fabric for v.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510059730.3A CN104593983B (en) | 2015-02-04 | 2015-02-04 | The accurate heating system of fabric drying heat treatment machine and control method thereof |
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| CN201510059730.3A CN104593983B (en) | 2015-02-04 | 2015-02-04 | The accurate heating system of fabric drying heat treatment machine and control method thereof |
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| CN104593983B CN104593983B (en) | 2016-12-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113546823A (en) * | 2021-06-17 | 2021-10-26 | 美克钢纤维(马鞍山)有限公司 | Steel fiber drying device |
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| JPH1143860A (en) * | 1997-07-18 | 1999-02-16 | Chubu Electric Power Co Inc | Steam heat-setting device for fabric and goods made of fabric |
| CN1467452A (en) * | 2002-07-08 | 2004-01-14 | 力 张 | Electromagnetic heating type water heater |
| CN201141093Y (en) * | 2007-12-20 | 2008-10-29 | 常州艾贝服饰有限公司 | Dress no-iron drying setting machine |
| CN201730005U (en) * | 2010-06-07 | 2011-02-02 | 吕润生 | Vacuum dryer |
| CN102383327A (en) * | 2011-11-19 | 2012-03-21 | 山东鲁普耐特新材料工程技术研究中心 | Device and method for chemical fiber rope heat-treatment |
| CN202247499U (en) * | 2011-05-15 | 2012-05-30 | 楼正强 | Electromagnetic heating forming machine |
| CN203219527U (en) * | 2013-04-03 | 2013-09-25 | 俞正国 | Energy-saving electromagnetic-induction heating device |
| CN103557686A (en) * | 2013-10-23 | 2014-02-05 | 北京久顺科技有限公司 | Electromagnetic induction heating multifunctional hot air dryer |
| CN203537587U (en) * | 2013-11-14 | 2014-04-09 | 林光舜 | Electromagnetic heating device |
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2015
- 2015-02-04 CN CN201510059730.3A patent/CN104593983B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1143860A (en) * | 1997-07-18 | 1999-02-16 | Chubu Electric Power Co Inc | Steam heat-setting device for fabric and goods made of fabric |
| CN1467452A (en) * | 2002-07-08 | 2004-01-14 | 力 张 | Electromagnetic heating type water heater |
| CN201141093Y (en) * | 2007-12-20 | 2008-10-29 | 常州艾贝服饰有限公司 | Dress no-iron drying setting machine |
| CN201730005U (en) * | 2010-06-07 | 2011-02-02 | 吕润生 | Vacuum dryer |
| CN202247499U (en) * | 2011-05-15 | 2012-05-30 | 楼正强 | Electromagnetic heating forming machine |
| CN102383327A (en) * | 2011-11-19 | 2012-03-21 | 山东鲁普耐特新材料工程技术研究中心 | Device and method for chemical fiber rope heat-treatment |
| CN203219527U (en) * | 2013-04-03 | 2013-09-25 | 俞正国 | Energy-saving electromagnetic-induction heating device |
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| CN203537587U (en) * | 2013-11-14 | 2014-04-09 | 林光舜 | Electromagnetic heating device |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113546823A (en) * | 2021-06-17 | 2021-10-26 | 美克钢纤维(马鞍山)有限公司 | Steel fiber drying device |
| CN113546823B (en) * | 2021-06-17 | 2024-07-30 | 美克钢纤维(马鞍山)有限公司 | Steel fiber drying device |
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| CN104593983B (en) | 2016-12-07 |
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