Overhead power transmission aluminium profiles twisted wire
Technical field
The present invention relates to a kind of as aerial condutor, particularly relate to a kind of overhead power transmission aluminium profiles twisted wire.
Background technology
The aluminum conductor of overhead power transmission is a kind of extraordinary wire of good performance, especially in the area that circuit is narrow, only need the wire changing close cross section specification, substantially do not need to change steel tower and can meet intensity and wire requirement over the ground, but in the application along with the rising of conductor temperature, its sag must increase.And original shaft tower can not have very large remaining to meet the recruitment of its sag, therefore to reach that on original corridor, do not change steel tower increase-volume 40-50% be inconvenient.
On the other hand, existing aluminum conductor uses galvanized strand wires as stress unit, and this structure employs more than 100 year, is traditional structure.But galvanized strand wires intensity is not high, corrosion resistance is not strong, shortens wire whole service life.The eighties, occur aluminium Baogang single line, at that time because of complex process, be difficult to promote, now, use at large cross line, its corrosion resistance is strengthened greatly, but strength ratio steel strand wire reduce.
Summary of the invention
The invention provides a kind of overhead power transmission aluminium profiles twisted wire, this overhead power transmission aluminum conductor both ensure that some carbon fibre precursor roundings in aluminium lamination, it also avoid the damage of follow-up in use aluminium lamination, thus ensure that the reliability of electrical property, bending radius decline most 6 times of cable sizes.
For achieving the above object, the technical solution used in the present invention is: a kind of overhead power transmission aluminium profiles twisted wire, comprise the stress unit that is positioned at center and stranded the first aluminium conductive layer in stress unit outer surface, the second aluminium conductive layer and the 3rd aluminium conductive layer successively, described stress unit comprises the first carbon fiber single line of being positioned at center and stranded in the first carbon fiber single line outer surface 6 second carbon fiber single lines, described first carbon fiber single line and the second carbon fiber single line outer surface are all coated with aluminium lamination, and the thickness of described aluminium lamination is 0.1 ~ 0.4mm;
Described first carbon fiber single line and the second carbon fiber single line are formed by left and right direction of lay is stranded by some carbon fibre precursors, and the diameter of described first carbon fiber single line and the second carbon fiber single line is 2mm ~ 4mm;
Described first aluminium conductive layer forms by 8 ~ 10 first aluminium single lines are stranded, and described second aluminium conductive layer forms by 14 ~ 16 second aluminium single lines are stranded, and described 3rd aluminium conductive layer forms by 20 ~ 22 the 3rd aluminium single lines are stranded; Polyester gluing filling part is filled with in described aluminium lamination between some carbon fibre precursors;
Described polyester gluing filling part is mixed according to the mass ratio of 1:2 ~ 4 by the first component and second component, and described first component is made up of the component of following weight portion:
Described first component is made up of the raw material of following weight parts:
N-307 unsaturated polyester (UP) 100 parts,
Butyl acrylate 10 ~ 25 parts,
Isooctyl acrylate monomer 10 ~ 30 parts,
N-butanol 8 ~ 10 parts,
Toluene 8 ~ 10 parts,
Talcum powder 1 ~ 3 part,
Aluminium powder 3 ~ 5 parts,
8 ~ 12 parts, calcium carbonate,
Triethylene tetramine 0.5 ~ 1 part;
Described second component is made up of the component of following weight portion:
100 parts, acrylic acid,
Methyl methacrylate 30 ~ 35 parts,
Ethylene glycol 20 ~ 25 parts,
Toluene di-isocyanate(TDI) 10 ~ 15 parts,
Dibutyl tin laurate 1 ~ 2 part,
Benzoyl peroxide 0.5 ~ 1 part,
Septichen phenyl ester 0.5 ~ 0.8 part.
The technical scheme improved further in technique scheme is as follows:
1. in such scheme, in described first aluminium conductive layer, the number of the first aluminium single line is 9, and in described second aluminium conductive layer, the number of the second aluminium single line is 15, and in described 3rd aluminium conductive layer, the number of the 3rd aluminium single line is 21.
2. in such scheme, in described first aluminium conductive layer, the first aluminium single line direction of lay is dextrad, and in described second aluminium conductive layer, the second aluminium single line direction of lay is left-hand, and in described 3rd aluminium conductive layer, the 3rd aluminium single line direction of lay is dextrad.
3., in such scheme, in described first carbon fiber single line and the second carbon fiber single line, the number of carbon fibre precursor is at least 100.
Because technique scheme is used, the present invention compared with prior art has following advantages:
1. overhead power transmission aluminium profiles twisted wire of the present invention, the polyester gluing filling part of special formulation is filled with between some carbon fibre precursors in its aluminium lamination, both some carbon fibre precursor roundings in aluminium lamination had been ensure that, it also avoid the damage of follow-up in use aluminium lamination, thus ensure that the reliability of electrical property, polyester gluing filler bonding force is strong, seamless seal structure is defined between some carbon fibre precursors, have good heat-resisting, cold resistance, the corrosion of acid and alkali-resistance salt medium and thermal stability, stationarity is good, anti-slipping property is strong, prevent the defect brought because carbon fibre precursor is smooth, ensure that uniform force, thermal resistance function admirable.
2. overhead power transmission aluminium profiles twisted wire of the present invention, avoid current individual carbon fibers diameter of mandrel large, bending stress is large, require sabot, construction bending diameter is very large, cause unfolding conductor, the defect that jointing requirements is high, prior art frequently occurs that plug crimping construction wrong hidden danger and the wire that arrives go offline transmission line power-off fault, polyester gluing filling part is filled with in its aluminium lamination between some carbon fibre precursors, make stranded carbon fiber wire rounding, be also conducive to fixing twisting pitch, ensure that the advantage keeping bending diameter little for a long time; Secondly, its aluminium bag carbon fiber line diameter is little, convenient is used for lay configuration, carbon fiber wire adopts lay configuration, bending property and excellent, avoid the bending problem that fractures of carbon fiber wire completely, individual carbon fibers precursor ruptures once in a while does not affect aluminium bag carbon fiber single line performance, and the defect that single aluminium bag carbon fiber single line is little not will be a greater impact to the performance of the stranded strengthening core stress unit of whole aluminium bag carbon fiber, and transmission line coefficient of safety is improved.
3. overhead power transmission aluminium profiles twisted wire of the present invention, the carbon fiber generation of aluminium coating layer to the inside is well coated presses effect, more than 100 carbon fibre precursor of the inside adopts stranded mode of tiing knots, such structure makes individual carbon fibers silk fracture joint not too affect carbon fiber wire overall performance, pull-off force is high, extends the useful life of circuit.
Accompanying drawing explanation
Accompanying drawing 1 is overhead power transmission aluminium profiles twisted wire structural representation of the present invention;
Accompanying drawing 2 is stress unit structural representation in accompanying drawing 1.
In above accompanying drawing: 1, stress unit; 2, the first aluminium conductive layer; 21, the first aluminium single line; 3, the second aluminium conductive layer; 31, the second aluminium single line; 4, the 3rd aluminium conductive layer; 41, the 3rd aluminium single line; 5, the first carbon fiber single line; 6, the second carbon fiber single line; 7, aluminium lamination; 8, carbon fibre precursor; 9, polyester gluing filling part.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment 1 ~ 3: a kind of overhead power transmission aluminium profiles twisted wire, comprise the stress unit 1 that is positioned at center and stranded the first aluminium conductive layer 2, second aluminium conductive layer 3 in stress unit 1 outer surface and the 3rd aluminium conductive layer 4 successively, described stress unit 1 comprises the first carbon fiber single line 5 of being positioned at center and stranded in the first carbon fiber single line 5 outer surface 6 second carbon fiber single lines 6, described first carbon fiber single line 5 and the second carbon fiber single line 6 outer surface are all coated with aluminium lamination 7, and the thickness of described aluminium lamination 7 is 0.1 ~ 0.4mm;
Described first carbon fiber single line 5 and the second carbon fiber single line 6 are formed by left and right direction of lay is stranded by some carbon fibre precursors 8, and the diameter of described first carbon fiber single line 5 and the second carbon fiber single line 6 is 2mm ~ 4mm;
Described first aluminium conductive layer 2 forms by 8 ~ 10 first aluminium single lines 21 are stranded, and described second aluminium conductive layer 3 forms by 14 ~ 16 second aluminium single lines 31 are stranded, and described 3rd aluminium conductive layer 4 forms by 20 ~ 22 the 3rd aluminium single lines 41 are stranded; Polyester gluing filling part 9 is filled with in described aluminium lamination 7 between some carbon fibre precursors 8;
Described polyester gluing filling part 9 is mixed according to the mass ratio of 1:2 ~ 4 by the first component and second component, and described first component is made up of the component of following weight portion:
Described first component is made up of the raw material of following weight parts:
Table 1
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
N-307 unsaturated polyester (UP) 100 parts |
100 parts |
100 parts |
100 parts |
Butyl acrylate 10 ~ 25 parts |
22 parts |
18 parts |
15 parts |
Isooctyl acrylate monomer 10 ~ 30 parts |
12 parts |
26 parts |
18 parts |
N-butanol 8 ~ 10 parts |
8 parts |
10 parts |
9 parts |
Toluene 8 ~ 10 parts |
9 parts |
8.5 part |
9 parts |
Talcum powder 1 ~ 3 part |
2 parts |
1.5 part |
3 parts |
Aluminium powder 3 ~ 5 parts |
4 parts |
3 parts |
4.5 part |
8 ~ 12 parts, calcium carbonate |
9 parts |
10 parts |
11 parts |
Triethylene tetramine 0.5 ~ 1 part |
0.6 part |
0.8 part |
0.9 part |
Described second component is made up of the component of following weight portion:
Table 2
|
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
100 parts, acrylic acid |
100 parts |
100 parts |
100 parts |
Methyl methacrylate 30 ~ 35 parts |
32 parts |
30 parts |
35 parts |
Ethylene glycol 20 ~ 25 parts |
20 parts |
25 parts |
22 parts |
Toluene di-isocyanate(TDI) 10 ~ 15 parts |
10 parts |
15 parts |
12 parts |
Dibutyl tin laurate 1 ~ 2 part |
1 part |
1.5 part |
1.8 part |
Benzoyl peroxide 0.5-1 part |
0.6 part |
1 part |
0.8 part |
Septichen phenyl ester 0.5-0.8 part |
0.8 part |
0.5 part |
0.8 part |
In embodiment 1, the first component and second component mix according to the mass ratio of 1:2, and in embodiment 2, the first component and second component mix according to the mass ratio of 1:3, and in embodiment 3, the first component and second component mix according to the mass ratio of 1:2.6;
In above-mentioned first aluminium conductive layer 2, the number of the first aluminium single line 21 is 9, and in described second aluminium conductive layer 3, the number of the second aluminium single line 31 is 15, and in described 3rd aluminium conductive layer 4, the number of the 3rd aluminium single line 41 is 21.
In above-mentioned first aluminium conductive layer 2, the first aluminium single line 21 direction of lay is dextrad, and in described second aluminium conductive layer 3, the second aluminium single line 31 direction of lay is left-hand, and in described 3rd aluminium conductive layer 4, the 3rd aluminium single line 41 direction of lay is dextrad.
In above-mentioned first carbon fiber single line 5 and the second carbon fiber single line 6, the number of carbon fibre precursor 8 is at least 100.
When adopting above-mentioned overhead power transmission aluminium profiles twisted wire, both some carbon fibre precursor roundings in aluminium lamination had been ensure that, it also avoid the damage of follow-up in use aluminium lamination, thus ensure that the reliability of electrical property, polyester gluing filler bonding force is strong, seamless seal structure is defined between some carbon fibre precursors, there is good heat-resisting, cold resistance, acid and alkali-resistance salt medium corrode and thermal stability, stationarity is good, anti-slipping property is strong, prevent the defect brought because carbon fibre precursor is smooth, ensure that uniform force, thermal resistance function admirable; Avoid current individual carbon fibers diameter of mandrel large, bending stress is large, require sabot, construction bending diameter is very large, causes unfolding conductor, the defect that jointing requirements is high, prior art frequently occurs that plug crimping construction wrong hidden danger and the wire that arrives go offline transmission line power-off fault, is filled with polyester gluing filling part, makes stranded carbon fiber wire rounding in its aluminium lamination between some carbon fibre precursors, also be conducive to fixing twisting pitch, ensure that the advantage keeping bending diameter little for a long time; Secondly, its aluminium bag carbon fiber line diameter is little, convenient is used for lay configuration, carbon fiber wire adopts lay configuration, bending property and excellent, avoid the bending problem that fractures of carbon fiber wire completely, individual carbon fibers precursor ruptures once in a while does not affect aluminium bag carbon fiber single line performance, and the defect that single aluminium bag carbon fiber single line is little not will be a greater impact to the performance of the stranded strengthening core stress unit of whole aluminium bag carbon fiber, and transmission line coefficient of safety is improved; Again, the carbon fiber generation of its aluminium coating layer to the inside is well coated presses effect, more than 100 carbon fibre precursor of the inside adopts stranded mode of tiing knots, such structure makes individual carbon fibers silk fracture joint not too affect carbon fiber wire overall performance, pull-off force is high, extends the useful life of circuit.
Above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to Spirit Essence of the present invention change or modify, and all should be encompassed within protection scope of the present invention.