CN104573290A - Method, device and system for manufacturing customized earphone - Google Patents

Method, device and system for manufacturing customized earphone Download PDF

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Publication number
CN104573290A
CN104573290A CN201510083229.0A CN201510083229A CN104573290A CN 104573290 A CN104573290 A CN 104573290A CN 201510083229 A CN201510083229 A CN 201510083229A CN 104573290 A CN104573290 A CN 104573290A
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ear
dimensional model
default
described ear
earphone
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李晴
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Individual
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Individual
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Priority to CN201510083229.0A priority Critical patent/CN104573290A/en
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Abstract

The invention provides a method, a device and a system for manufacturing a customized earphone. The method for manufacturing the customized earphone comprises the steps as follows: obtaining ear image data uploaded by a client and preprocessing the data to obtain ear pictures; controlling a modeling unit to perform three-dimensional modeling on the ear pictures according to default settings, thereby obtaining a three-dimensional ear model; determining whether the accuracy parameter of the three-dimensional ear model satisfies a preset condition, and if so, printing the three-dimensional ear model; otherwise, correcting the three-dimensional ear model according to a preset rule and printing the corrected three-dimensional ear model; manufacturing the earphone according to the printed three-dimensional ear model. The method is capable of manufacturing the customized earphone efficiently and rapidly, and guaranteeing the accuracy of the earphone model.

Description

Customize the manufacture method of earphone, manufacturing installation and manufacturing system
Technical field
The present invention relates to earphone and manufacture field, in particular to a kind of manufacture method, manufacturing installation and the manufacturing system that customize earphone.
Background technology
Along with the development of science and technology, increasing earphone fan selects private customization earphone.Private customization earphone can produce according to the shape and size of user's ear the earphone matched with it, more comfortable when wearing, difficult drop-off.
In prior art, customize the manufacture process of earphone normally: user goes to hospital or appointed place, injects clay, obtain the model of duct and cochlea by professional in the duct and cochlea of user, namely ear print.After ear print is mailed to earphone producer, earphone producer prints according to the ear of user the outer ear model doing user again, finally goes out according to the external ear model manufacturing of user the earphone matched with it.
The manufacturing cycle length, the manufacture efficiency that customize earphone in prior art are low; Due to delivery repeatedly, the levels of precision of ear's model is difficult to ensure, also needs a large amount of craft and machining just can produce qualified product.
Summary of the invention
The invention provides a kind of manufacture method, manufacturing installation and the manufacturing system that customize earphone, efficiently can complete the manufacture of customization earphone fast, and ensure the degree of accuracy of ear's model.
For achieving the above object, the invention provides a kind of manufacture method customizing earphone, comprising:
Obtain ear's view data of client upload and carry out pre-service, obtaining ear's picture;
Control model unit carries out three-dimensional modeling according to default setting to described ear picture, obtains ear's three-dimensional model;
Judge whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, if meet, then print described ear three-dimensional model; If do not meet, then correct described ear three-dimensional model according to preset rules, and print the described ear three-dimensional model after correcting;
Described ear three-dimensional model according to printing manufactures earphone.
Preferably, in above-mentioned manufacture method, described default setting at least comprises:
The load path of described ear view data; Default feature point is arranged; Default mesh is arranged; Acquiescence texture is arranged;
Described default setting at least also comprise following in one or more:
Acquiescence modeling region is arranged; Default size extracting parameter is arranged; Default image position is arranged.
Preferably, in above-mentioned manufacture method, describedly judge whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, at least comprise following in one or more:
Judge whether the unique point quantity of described ear three-dimensional model is greater than default unique point amount threshold;
Judge whether the margin of error of described ear three-dimensional model is less than default margin of error threshold value;
Judge whether the registration of described ear three-dimensional model is greater than default registration threshold value.
Preferably, in above-mentioned manufacture method, describedly correct described ear three-dimensional model according to preset rules, comprising:
According to the departure of the degree of accuracy parameter of described ear three-dimensional model, change described default setting and re-start modeling, until the degree of accuracy parameter of the described ear three-dimensional model set up meets described pre-conditioned.
Preferably, in above-mentioned manufacture method, described ear view data comprises ear's image and acquisition parameters thereof.
Present invention also offers a kind of manufacturing installation customizing earphone, comprising:
Pretreatment module, for: obtain ear's view data of client upload and carry out pre-service, obtaining ear's picture;
Control module, for: control model unit carries out three-dimensional modeling according to default setting to described ear picture, obtains ear's three-dimensional model;
Correct print module, for: judge whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, if meet, then print described ear three-dimensional model; If do not meet, then correct described ear three-dimensional model according to preset rules, and print the described ear three-dimensional model after correcting;
Manufacturing module, for: the described ear three-dimensional model according to printing manufactures earphone.
Preferably, in above-mentioned manufacturing installation, described default setting at least comprises:
The load path of described ear view data; Default feature point is arranged; Default mesh is arranged; Acquiescence texture is arranged;
Described default setting at least also comprise following in one or more:
Acquiescence modeling region is arranged; Default size extracting parameter is arranged; Default image position is arranged.
Preferably, in above-mentioned manufacturing installation, described correction print module is at least for one or more in following:
Judge whether the unique point quantity of described ear three-dimensional model is greater than default unique point amount threshold;
Judge whether the margin of error of described ear three-dimensional model is less than default margin of error threshold value;
Judge whether the registration of described ear three-dimensional model is greater than default registration threshold value.
Preferably, in above-mentioned manufacturing installation, described correction print module is used for:
According to the departure of the degree of accuracy parameter of described ear three-dimensional model, change described default setting and re-start modeling, until the degree of accuracy parameter of the described ear three-dimensional model set up meets described pre-conditioned.
Present invention also offers a kind of manufacturing system customizing earphone, comprise above-mentioned manufacturing installation, also comprise client and server;
Described client, for: take described ear view data, if described ear view data meets photographing request, be then uploaded to described server;
Described server, for: the described ear view data storing described client upload.
Visible, the manufacture method of the customization earphone in the embodiment of the present invention, directly according to default setting, ear's three-dimensional model is set up automatically to ear's picture by control model unit, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, and automatic modeling process can be realized.By arranging the degree of accuracy parameter of ear's three-dimensional model, and correct ear's three-dimensional model, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.User ear model can be obtained fast by 3D printing technique, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.Therefore the method in the embodiment of the present invention efficiently can complete the manufacture of customization earphone fast, and ensures the degree of accuracy of ear's model.
For making above-mentioned purpose of the present invention, feature and advantage become apparent, preferred embodiment cited below particularly, and coordinate appended accompanying drawing, be described in detail below.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present invention, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic flow sheet of the manufacture method of the customization earphone that first embodiment of the invention provides;
Fig. 2 is the structural representation of the manufacturing installation of the customization earphone that second embodiment of the invention provides;
Fig. 3 is the structural representation of the manufacturing system of the customization earphone that third embodiment of the invention provides;
Fig. 4 is the workflow diagram of the client that fourth embodiment of the invention provides;
Fig. 5 is the workflow diagram of the manufacturing installation that fourth embodiment of the invention provides;
Fig. 6 is the network architecture diagram of the manufacturing installation that fourth embodiment of the invention provides;
Fig. 7 is the workflow diagram of the manufacturing system of the customization earphone that fourth embodiment of the invention provides.
Embodiment
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the present invention in detail in conjunction with the embodiments.
The present invention program is understood better in order to make those skilled in the art person, below in conjunction with accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.The assembly of the embodiment of the present invention describing and illustrate in usual accompanying drawing herein can be arranged with various different configuration and design.Therefore, below to the detailed description of the embodiments of the invention provided in the accompanying drawings and the claimed scope of the present invention of not intended to be limiting, but selected embodiment of the present invention is only represented.Based on embodiments of the invention, the every other embodiment that those skilled in the art obtain under the prerequisite not making creative work, all belongs to the scope of protection of the invention.
For customizing the problem that the earphone manufacturing cycle is long, manufacture efficiency is low, ear's model accuracy is difficult to guarantee in prior art, first embodiment of the invention provides a kind of manufacture method customizing earphone, as shown in Figure 1, comprises step 110 to step 140.
Step 110, obtains ear's view data of client upload and carries out pre-service, obtaining ear's picture.
Step 120, control model unit carries out three-dimensional modeling according to default setting to ear's picture, obtains ear's three-dimensional model.
Step 130, judges whether the degree of accuracy parameter of ear's three-dimensional model meets pre-conditioned, if meet, then prints ear's three-dimensional model; If do not meet, then correct ear's three-dimensional model according to preset rules, and print the ear's three-dimensional model after correcting.
Step 140, the ear's three-dimensional model according to printing manufactures earphone.
Visible, in the embodiment of the present invention, directly according to default setting, ear's three-dimensional model is set up automatically to ear's picture by control model unit, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, and automatic modeling process can be realized.By arranging the degree of accuracy parameter of ear's three-dimensional model, and correct ear's three-dimensional model, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.User ear model can be obtained fast by 3D printing technique, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.Therefore the method in the embodiment of the present invention efficiently can complete the manufacture of customization earphone fast, and ensures the degree of accuracy of ear's model.
In step 110, client stores ear's view data of customized user, and ear's view data comprises ear's image and acquisition parameters thereof.Pre-service is carried out, mainly to the pre-service of ear's image for the ear's view data uploaded.
Ear's image can be ear's photo, can also be the video of ear.
If ear's image is the multiple pictures of user ear, then during pre-service, need extract from multiple pictures can around user Dan Zhi ear at least 180 degree, and the every photo of picture registration more than 60% of adjacent two, ensure with this truth comprehensively restoring user ear, make ear's three-dimensional model of foundation enough accurate.
If ear's image is the video of user ear, then need to intercept into graphic form according to certain requirement, recommend intercept 2 or 3 p.s., make the picture registration of often adjacent two pictures reach more than 60%, thus ensure that the ear's three-dimensional model set up can restore the truth of user ear accurately comprehensively.
After obtaining multiple ear's photos, also need the adjustment these pictures being carried out to brightness, contrast during pre-service, make picture clear, be convenient to modeling.
By step 110, ear's image and acquisition parameters can be obtained according to ear's view data of client upload, and pre-service can be carried out to ear's image, obtain multiple the ear's pictures meeting modeling demand.
In the step 120, default setting at least comprises the load path of ear's view data, i.e. the load path of ear's image and acquisition parameters, and default feature point is arranged, and default mesh is arranged and acquiescence texture is arranged.The loading of view data, model characteristic point are extracted, the foundation of model meshes and model texture are arranged, and are the steps necessarys in modeling process, are set to the robotization that default setting can realize three-dimensional modeling.
Acquisition parameters is the parameter such as aperture, focal length when often opening photo or video capture.Automatically ear's image and acquisition parameters is loaded by control model unit, carry out acquiescence to acquisition parameters to calculate, take machine and clapped the information such as the relative position of picture when can learn image taking, thus real scene when restoring shooting accurately when modeling, ensure the degree of accuracy of ear's three-dimensional model.
It can be the parameter such as precision and mode of default setting unique point that default feature point is arranged.Suitable unique point is set by control model unit, the degree of accuracy of Modling model can be ensured, make ear's form of model rediscover to the full extent.
It can be mode and the parameter of default setting generating mesh that default mesh is arranged, and the feature of model can be made farthest to be reduced, make the image of model more concrete by rational mess generation.
It can be the superficial makings of default setting model that acquiescence texture is arranged, and is arranged the effect of ear's three-dimensional model can be made truer by suitable model texture.
Default setting also at least comprises that acquiescence modeling region is arranged, default size extracting parameter is arranged, default image position arrange in one or more, arranged by acquiescence modeling region, default size extracting parameter arranged, default image position arrange in one or more can ensure the degree of accuracy of three-dimensional model further.
It can be that default setting is for setting up the spatial dimension of three-dimensional model that acquiescence modeling region is arranged.By rational modeling region, can ensure to reject part unnecessary in picture, only modeling be carried out to the ear in picture.
It can be the size of default setting ear object of reference that default size extracting parameter is arranged.Extracted by size, ear's size can be gone out according to the Size calculation of periphery object of reference, thus make the size of ear's three-dimensional model consistent with full-size(d).
Default setting can also comprise default image position and arrange.Around an object shooting plurality of pictures according to the principle that three-dimensional model set up by picture, then position when plurality of pictures being arranged at shooting, plurality of pictures is all mapped to center, thus obtains the three-dimensional model of subject.It can thus be appreciated that picture position can ensure the consistance of three-dimensional model and the truth finally obtained accurately.
By loading acquisition parameters, acquiescence is carried out to acquisition parameters and calculates, also indirectly can obtain picture position, but the picture position obtained might not be accurate, by directly arranging picture position, can ensure the accuracy of picture position.
By step 102, directly can automatically set up ear's three-dimensional model to ear's picture according to default setting, in solution prior art, delivery just can obtain the problem of ear's model repeatedly.
In step 103, the ear's three-dimensional model built up has degree of accuracy parameter, and degree of accuracy parameter can represent the levels of precision of ear's three-dimensional model relative to true ear form.By judging whether degree of accuracy parameter meets pre-conditioned ear's three-dimensional model that can judge to set up and whether enough conform to actual ear form.
Particularly, judge whether the degree of accuracy parameter of ear's three-dimensional model meets pre-conditioned, at least comprise following in one or more: judge whether the unique point quantity of ear's three-dimensional model is greater than default unique point amount threshold; Judge whether the margin of error of ear's three-dimensional model is less than default margin of error threshold value; Judge whether the registration of ear's three-dimensional model is greater than default registration threshold value.
Unique point quantity is more, illustrate the feature extraction of ear's picture more abundant, thus more can obtain the model of closing to reality ear form, therefore unique point amount threshold is preset in step 130, when the unique point quantity of the ear's three-dimensional model set up is greater than default unique point amount threshold, represent that the degree of accuracy of ear's three-dimensional model is enough high.But the increase of unique point quantity, can cause modeling algorithm complicated, in order to avoid algorithm is too complicated, can also preset unique point transformation threshold value, judge whether the unique point quantity of ear's three-dimensional model is less than default unique point transformation threshold value.Unique point also can think the unique point on ear's picture.
The margin of error of ear's three-dimensional model is the margin of error calculated according to the unique point of ear's three-dimensional model, the situation that the feature that expression Mei Zhang ear picture extracts is not identical.The margin of error of ear's three-dimensional model is less, illustrates that the feature that Mei Zhang ear picture extracts is more consistent, illustrates that the ear's plesiomorphism degree in the ear's three-dimensional model and picture set up is higher.Default margin of error threshold value is set in step 130, if the margin of error of the ear's three-dimensional model established is less than default margin of error threshold value, illustrates that ear's three-dimensional model is more accurate.
The registration of ear's three-dimensional model is the registration of the three-dimensional model that when setting up ear's three-dimensional model, any two pictures map out.Modeling Shi Meizhang ear picture can map out ear's three-dimensional model, when the registration of any two the ear's models mapped out is all enough high, illustrates that the ear's form in all pictures enough expressed by the ear's three-dimensional model set up.Being provided with default registration threshold value in step 130, by judging whether the registration of ear's three-dimensional model is greater than default registration threshold value, can knowing that whether the form of ear's three-dimensional model is accurate.If the registration of ear's three-dimensional model is greater than default registration threshold value, illustrate that ear's three-dimensional model is enough accurate.
In step 130, if the degree of accuracy parameter of ear's three-dimensional model meets pre-conditioned, then can think that the ear's three-dimensional model set up is enough accurate, can 3D printing be carried out.If degree of accuracy parameter does not meet pre-conditioned, then need to correct ear's three-dimensional model according to preset rules, ear's three-dimensional model is met pre-conditioned, then carry out 3D printing.
Correct ear's three-dimensional model according to preset rules, can comprise: according to the departure of the degree of accuracy parameter of ear's three-dimensional model, change default setting also re-starts modeling, until the degree of accuracy parameter of the ear's three-dimensional model set up meets pre-conditioned.
Such as, if the unique point quantity of ear's three-dimensional model is less than default unique point amount threshold, then change the default setting in step 120, mainly change default feature point and arrange, enable modeling unit extract more unique point, thus obtain more accurate ear three-dimensional model.
If the margin of error of ear's three-dimensional model is greater than default margin of error threshold value, illustrate that the inconsistent situation of the unique point of every pictures is serious, then the default feature point changed in step 120 is arranged, and the feature that every pictures is extracted is more consistent.
If the registration of ear's three-dimensional model is less than default registration threshold value, illustrate that the model registration that any two pictures map out is not high enough, may be that the position that image is arranged is wrong, the acquiescence then changing the acquisition parameters in step 120 calculates or the setting of default image position, and the model that any two pictures are mapped is more consistent.
By step 130, judge whether degree of accuracy parameter meets pre-conditioned, thus undercorrection accurate ear three-dimensional model, can obtain enough accurate user ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.Adopt 3D printing technique to print enough accurate ear three-dimensional model, user ear model can be obtained fast, solve the problem of ear's modelling time growth process complexity in prior art.
In step 140, manufacture ear casing according to accurate user ear three-dimensional model, thus complete the manufacture of customization earphone.
Visible, in the embodiment of the present invention, directly according to default setting, ear's three-dimensional model is set up automatically to ear's picture by control model unit, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, and automatic modeling process can be realized.By arranging the degree of accuracy parameter of ear's three-dimensional model, and correct ear's three-dimensional model, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.User ear model can be obtained fast by 3D printing technique, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.Therefore the method in the embodiment of the present invention efficiently can complete the manufacture of customization earphone fast, and ensures the degree of accuracy of ear's model.
For absolutely proving the manufacture method of the customization earphone in first embodiment of the invention, second embodiment of the invention additionally provides a kind of manufacturing installation customizing earphone.As shown in Figure 2, a kind of manufacturing installation 200 customizing earphone, comprise pretreatment module 210, control module 220, correct print module 230 and manufacturing module 240, each functions of modules is as follows.
Pretreatment module 210, for: obtain ear's view data of client upload and carry out pre-service, obtaining ear's picture.
Control module 220, for: control model unit carries out three-dimensional modeling according to default setting to ear's picture, obtains ear's three-dimensional model.
Correct print module 230, for: judge whether the degree of accuracy parameter of ear's three-dimensional model meets pre-conditioned, if meet, then print ear's three-dimensional model; If do not meet, then correct ear's three-dimensional model according to preset rules, and print the ear's three-dimensional model after correcting.
Manufacturing module 240, for: the ear's three-dimensional model according to printing manufactures earphone.
Can know, control module 220 can be called and control model unit carries out three-dimensional modeling, and modeling unit can be included in the device of the present embodiment, also can not be included in the device of the present embodiment.
Visible, in the embodiment of the present invention, by control module 220, directly can automatically set up ear's three-dimensional model to ear's picture according to default setting by control model unit, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, and automatic modeling process can be realized.In correction print module 230, arrange the degree of accuracy parameter of ear's three-dimensional model, and correct ear's three-dimensional model, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.User ear model can be obtained fast by 3D printing technique, in conjunction with manufacturing module 240, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.Therefore the device in the embodiment of the present invention efficiently can complete the manufacture of customization earphone fast, and ensures the degree of accuracy of ear's model.
Further, in control module 220, default setting at least comprises: load path, the default feature point of ear's view data are arranged, default mesh is arranged and acquiescence texture is arranged.Default setting at least also comprise following in one or more: acquiescence modeling region arrange, default size extracting parameter arrange, default image position arrange.
Further, print module 230 is corrected at least for one or more in following:
Judge whether the unique point quantity of ear's three-dimensional model is greater than default unique point amount threshold;
Judge whether the margin of error of ear's three-dimensional model is less than default margin of error threshold value;
Judge whether the registration of ear's three-dimensional model is greater than default registration threshold value.
Further, correct print module 230 for:
According to the departure of the degree of accuracy parameter of ear's three-dimensional model, change default setting also re-starts modeling, until the degree of accuracy parameter of the ear's three-dimensional model set up meets pre-conditioned.
Can know, manufacturing installation 200 due to the customization earphone in second embodiment of the invention proposes on the basis of first embodiment of the invention, belong to same technical conceive with the manufacture method of the customization earphone in first embodiment of the invention, the description being therefore applicable to first embodiment of the invention is equally applicable to second embodiment of the invention.
In order to manufacture method and the manufacturing installation of the customization earphone in above embodiment are described more fully, third embodiment of the invention additionally provides a kind of manufacturing system 1000 customizing earphone, comprise the manufacturing installation 200 in second embodiment of the invention, also comprise client 300 and server 400.
Client 300, for: shooting ear view data, if ear's view data meets photographing request, then uploads onto the server 400.
Server 400, for: store ear's view data that client 300 is uploaded.
User is when using client 300 to take, and captured picture should meet photographing request, as the resolution, pixel request etc. of picture.Client 300 can be the application software be arranged in user mobile phone.
Visible, in third embodiment of the invention, by customizing the manufacturing system of earphone, user can be stayed indoors by client and just complete the customization of earphone, and the manufacturing time customizing earphone is short, the degree of accuracy of earphone profile is high, can ensure to fit completely with the ear of user.
Can know, manufacturing system 1000 due to the customization earphone in third embodiment of the invention proposes on the basis of second embodiment of the invention, and contain the technical conceive of the manufacture method of the customization earphone in first embodiment of the invention, the description being therefore applicable to first, second embodiment of the present invention is equally applicable to third embodiment of the invention.
In order to fully realize beneficial effect of the present invention, fourth embodiment of the invention additionally provides the further citing about client, manufacturing installation and manufacturing system.
In fourth embodiment of the invention, client is the mobile phone application of user, server is Parse server, and manufacturing installation comprises modeling software Agisoft PhotoScanner Pro, the python script of control model software, 3D printer and the device according to ear's modelling earphone.
Fig. 4 is the workflow diagram of the client that fourth embodiment of the invention provides.As shown in Figure 4, in the embodiment of the present invention, the workflow of client comprises step 410 to step 490.
Step 410, judges whether user carries out videoscanning, if so, then performs step 420, if not, then carry out step 430.
Step 420, opens recording function.
Step 430, opens camera function.
Step 440, the scanning result of inspection user.Scanning result refers to that user takes a picture or video.
Step 450, whether the assay of determining step 440 is qualified, if qualified, then perform step 460, if defective, then returns step 410.
Step 460, the pattern of display earphone and color matching, select for user.
Step 470, according to the selection of user, display earphone model is for user's preview.
Step 480, judges whether user confirms the preview effect in step 470, if confirm, then carry out step 490, if do not confirm, then performs step 460.
Step 490, the selection result of the scanning result of upload user and pattern color matching is to server.
In the workflow of Fig. 4, client can judge the photo of user or video whether qualified, mainly judge whether pixel and resolution meet the demands.Client can also show the earphone modelling effect of user, the pattern mainly utilizing general headrest models show user to select and color effects.The Main Function of client is in server by the view data of user and earphone color pattern data upload.
Server is Parse server, can store the data of client upload, downloads for manufacturing installation.
Fig. 5 is the workflow diagram of the manufacturing installation that fourth embodiment of the invention provides.Manufacturing installation comprises modeling software Agisoft PhotoScanner Pro, the python script of control model software, 3D printer and the device according to ear's modelling earphone.
As shown in Figure 5, the workflow of manufacturing installation mainly comprises step 510 to step 590.
Step 510, Image semantic classification.
User carries out 3-D scanning by mobile phone application to the ear of oneself, the video obtained and picture information upload to Parse server by mobile phone application, utilize python script from Parse server loading source video and source images, and the mobile phone model obtained for scanning and camera parameter.For picture scanning result, then Adobe PhotoShop is used to carry out brightness, setting contrast to them.For videoscanning result, by the picture of the corresponding frame number of Video to JPG software intercepts.
Step 520, image information loads.
Utilize Python script to call Agisoft PhotoScanner Pro, and automatically set up work space, load the picture and camera parameter that are obtained by step 510.Camera parameter and EXIF file, for calculating position of camera and angle.Python script calls algin photos (camera resolves) function of AgisoftPhotoScanner Pro, and the EXIF file Automatic solution according to user's camera goes out position of camera corresponding to every pictures.
Step 530, sets up intensive cloud point.
Python script is utilized to call Agisoft PhotoScanner Pro, the mode and parameter that generate cloud point are set, then run build dense cloud (the setting up cloud point) function of Agisoft, from each pictures, extract the unique point of institute's modeling object.Can judge on average often to open cloud point number and described point standard deviation on photo in Python script, average cloud point number is greater than 10000, and standard deviation is less than 50 for threshold value.If cloud point number is less than threshold value or standard deviation is greater than threshold value, then can delete the picture that cloud point number is less than mean value 60%, and then carry out described point.
Step 540, generating mesh.
Utilize Python script to call Agisoft PhotoScanner Pro, modeling object region is set, run build mesh (generating mesh) function of Agisoft, the intensive cloud point that step 530 obtains is connected into dense grid.
Step 550, model metrics.
Utilize Python script to call Agisoft PhotoScanner Pro, texture type and precision are set, run build texture (texture is set) function of Agisoft, the grid that filling step 540 obtains, thus the grain surface generated.When user uses mobile phone application scanning ear, user need put a bank card as a reference on ear side, after obtaining ear model, the size of Definition Model is carried out by described point on bank card, thus obtain the accurate three-dimensional model of ear, utilize Python script automatically to preserve engineering, and derive the three-dimensional stereo model obtained with the form of 3DS.
Step 560, model is repaired.
Use the stereoscopic model that ZBrush, Soliworks and ProE repairing step 550 obtains.
Step 570, model rendering.
Write Python script to call Blender and carry out model rendering, comprise texture padding, derive the obj file that can be used for 3D and print.
Step 580,3D printer model.
Print the ear's three-dimensional model established, thus obtain ear's model,
Step 590, earphone makes.
According to the earphone of user ear modelling customization.
The workflow of the manufacturing installation that fourth embodiment of the invention provides, by directly according to picture modeling, can to solve in prior art delivery repeatedly and just can obtain the problem of ear's model, and can realize automatic modeling process.By arranging the normal datas such as cloud point threshold value, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.User ear model can be obtained fast by 3D printing technique, thus complete the making of earphone fast, solve prior art middle ear machine Production Time long inefficient problem.
Fig. 6 is the network architecture diagram of the manufacturing installation that fourth embodiment of the invention provides, and as shown in Figure 6, can be realized the manufacturing process of earphone model by the computer network of client/server.For example, other computing machines of host computer control also store information, and computing machine 1 realizes downloading user image data from server, and computing machine 2 realizes the pre-service of image, by that analogy until computing machine n completes playing up of model.
Fig. 7 is the workflow diagram of the customization earphone manufacturing system that fourth embodiment of the invention provides.As shown in Figure 7, the workflow customizing earphone manufacturing system comprises step 710 to step 750.
Step 710, client carries out ear's scanning.
Step 720, the data such as server stores ear view data.
Step 730, manufacturing installation realizes the foundation of ear's three-dimensional model.
Step 740,3D prints ear's three-dimensional model.
Step 750, according to ear's modelling earphone.
Visible, what fourth embodiment of the invention proposed prints based on mobile phone 3-D scanning and 3D the method carrying out customizing earphone making, accurate user ear three-dimensional model can be set up, utilize 3D printing technique just can obtain accurate solid model, improve degree of accuracy and the make efficiency of customization earphone.Call by Python script the automatized three-dimensional modeling that computer network achieves ear, improve modeling efficiency, decrease the input of manpower, provide cost savings.
Visible, the client provided by fourth embodiment of the invention, the workflow of manufacturing installation and the network architecture, and the workflow of customization earphone system, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, and automatic modeling process can be realized; Can also obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured; User ear model can also be obtained fast by 3D printing technique, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.Therefore the embodiment of the present invention efficiently can complete the manufacture of customization earphone fast, and ensures the degree of accuracy of ear's model.
Known by the above embodiment of the present invention, the present invention has following beneficial effect:
Directly according to default setting, ear's three-dimensional model is set up automatically to ear's picture by control model unit, delivery repeatedly can be solved in prior art and just can obtain the problem of ear's model, automatic modeling process can also be realized.
By arranging the degree of accuracy parameter of ear's three-dimensional model, and correct ear's three-dimensional model, can obtain enough accurate ear model, ear's model accuracy that in solution prior art, delivery causes repeatedly is difficult to the problem ensured.
User ear model can be obtained fast by 3D printing technique, the making of earphone can be completed fast, solve prior art middle ear machine Production Time long inefficient problem.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should described be as the criterion with the protection domain of claim.

Claims (10)

1. customize a manufacture method for earphone, it is characterized in that, comprising:
Obtain ear's view data of client upload and carry out pre-service, obtaining ear's picture;
Control model unit carries out three-dimensional modeling according to default setting to described ear picture, obtains ear's three-dimensional model;
Judge whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, if meet, then print described ear three-dimensional model; If do not meet, then correct described ear three-dimensional model according to preset rules, and print the described ear three-dimensional model after correcting;
Described ear three-dimensional model according to printing manufactures earphone.
2. manufacture method according to claim 1, is characterized in that, described default setting at least comprises:
The load path of described ear view data; Default feature point is arranged; Default mesh is arranged; Acquiescence texture is arranged;
Described default setting at least also comprise following in one or more:
Acquiescence modeling region is arranged; Default size extracting parameter is arranged; Default image position is arranged.
3. manufacture method according to claim 2, is characterized in that, describedly judges whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, at least comprise following in one or more:
Judge whether the unique point quantity of described ear three-dimensional model is greater than default unique point amount threshold;
Judge whether the margin of error of described ear three-dimensional model is less than default margin of error threshold value;
Judge whether the registration of described ear three-dimensional model is greater than default registration threshold value.
4. the manufacture method according to any one of claim 1-3, is characterized in that, describedly corrects described ear three-dimensional model according to preset rules, comprising:
According to the departure of the degree of accuracy parameter of described ear three-dimensional model, change described default setting and re-start modeling, until the degree of accuracy parameter of the described ear three-dimensional model set up meets described pre-conditioned.
5. manufacture method according to claim 1, is characterized in that, described ear view data comprises ear's image and acquisition parameters thereof.
6. customize a manufacturing installation for earphone, it is characterized in that, comprising:
Pretreatment module, for: obtain ear's view data of client upload and carry out pre-service, obtaining ear's picture;
Control module, for: control model unit carries out three-dimensional modeling according to default setting to described ear picture, obtains ear's three-dimensional model;
Correct print module, for: judge whether the degree of accuracy parameter of described ear three-dimensional model meets pre-conditioned, if meet, then print described ear three-dimensional model; If do not meet, then correct described ear three-dimensional model according to preset rules, and print the described ear three-dimensional model after correcting;
Manufacturing module, for: the described ear three-dimensional model according to printing manufactures earphone.
7. manufacturing installation according to claim 6, is characterized in that, described default setting at least comprises:
The load path of described ear view data; Default feature point is arranged; Default mesh is arranged; Acquiescence texture is arranged;
Described default setting at least also comprise following in one or more:
Acquiescence modeling region is arranged; Default size extracting parameter is arranged; Default image position is arranged.
8. manufacturing installation according to claim 7, is characterized in that, described correction print module is at least for one or more in following:
Judge whether the unique point quantity of described ear three-dimensional model is greater than default unique point amount threshold;
Judge whether the margin of error of described ear three-dimensional model is less than default margin of error threshold value;
Judge whether the registration of described ear three-dimensional model is greater than default registration threshold value.
9. the manufacturing installation according to any one of claim 6-8, is characterized in that, described correction print module is used for:
According to the departure of the degree of accuracy parameter of described ear three-dimensional model, change described default setting and re-start modeling, until the degree of accuracy parameter of the described ear three-dimensional model set up meets described pre-conditioned.
10. customize a manufacturing system for earphone, it is characterized in that, comprise the manufacturing installation as described in any one of claim 6 to 9, also comprise client and server;
Described client, for: take described ear view data, if described ear view data meets photographing request, be then uploaded to described server;
Described server, for: the described ear view data storing described client upload.
CN201510083229.0A 2015-02-15 2015-02-15 Method, device and system for manufacturing customized earphone Pending CN104573290A (en)

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