CN104565351A - Gear shifting intention sensor - Google Patents
Gear shifting intention sensor Download PDFInfo
- Publication number
- CN104565351A CN104565351A CN201410828863.8A CN201410828863A CN104565351A CN 104565351 A CN104565351 A CN 104565351A CN 201410828863 A CN201410828863 A CN 201410828863A CN 104565351 A CN104565351 A CN 104565351A
- Authority
- CN
- China
- Prior art keywords
- gear shifting
- sensor
- shifting intention
- intention sensor
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/04—Smoothing ratio shift
- F16H61/0437—Smoothing ratio shift by using electrical signals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2306/00—Shifting
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear-Shifting Mechanisms (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
The invention provides a gear shifting intention sensor, and belongs to a sensor which can recognize a gear shifting intention. The gear shifting intention sensor is characterized in that a pull rod is connected with a sliding block by an elastic pin, a magnetic material is fixedly connected with the sliding block, a connector is connected with a sleeve by a clamping spring, a Hall sensor is fixedly connected with the sleeve by screws, a spring seat and a gasket are respectively arranged at one end of the pull rod in a sleeving way, and a spring is positioned between the spring seat and the gasket and is connected with the pull rod in the sleeving way. The gear shifting intention sensor provided by the invention has the advantages that the structure is novel, high practicability is realized, and the stability and the accuracy are high after testing; by integrating the gear shifting intention sensor in an automatic clutch system disclosed in Chinese patent 201410177392.9, the gear shifting intention of a driver can be effectively, practically and accurately recognized, effective separation and combination of a clutch can be realized, the service life of the clutch and a gearbox can be prolonged, and the gear shifting intention sensor is an essential component in the structure of the automatic clutch system.
Description
Technical field
The present invention relates to a kind of gear shift intention sensor identifying gearshift intention.
Background technique
Automatic clutch system realizes automatically controlled automatic clutch, comfortable hand shift.During driving, driver shifts gears opportunity from main separation, pack up gas pedal, manipulation shift handle directly changes to required gear and can realize smooth shift, Shift gear moment embodies the sense of independence of driver completely, the issuable potential safety hazard of power cut during avoiding gear shift, enjoys unique Driving to the full.CN201410177392.9 discloses a kind of automatic clutch system, is made up of parts such as clutch ECU (Electrical Control Unit), operating mechanism, stroke sensor, gear position sensor, clutches.Operating mechanism is made up of component such as direct current generator, speed reducer, oil pipe, master cylinders, and DC motor Driver power is converted to hydraulic thrust power through speed reducer, master cylinder, realizes clutch control.
Clutch effectively combines and is separated, and is very important for automatic clutch system.If clutch can not quick separating or be separated thorough after driver shifts gears, gearshift difficulty can be caused, tooth beaten by gearbox and the phenomenons such as shake appear in motor, have a strong impact on clutch and gearbox working life.
Identify that driver's gearshift is intended that the precondition realizing clutch and be effectively separated and combine in advance, essential gearshift intention sensor in automatic clutch system architecture.
Summary of the invention
The invention provides a kind of gearshift intention sensor, with effectively, practical, precision highland identifies that driver shifts gears intention.
The technical solution used in the present invention is: pull bar is connected with slide block resilient key, magnetic material is fixedly connected with slide block, connector is connected with sleeve jump ring, Hall transducer screw is fixedly connected with sleeve, spring seat, pad are socketed in one end of pull bar respectively, and spring is between spring seat, pad and be socketed with pull bar.
Magnetic material of the present invention adopts alloy or ferrite class permanent-magnet material.
Described magnetic material and Hall transducer relative movement can be move along tension direction.
Described magnetic material and Hall transducer relative movement can be move along pressurized direction.
The elastic force of described spring is 20N ~ 31N.
The extreme limit of travel of described relative movement is, direction of pull 0 to 2mm; Pressure direction 0 to 2mm.
The present invention shifts gears and is intended to sensor power voltage is 12V ~ 14V.
Advantage of the present invention is novel structure, practical, stability is high after tested, precision is high, be integrated in the automatic clutch system disclosed in Chinese patent 201410177392.9, can effectively, practical, precision highland identifies that driver shifts gears intention, realize clutch be effectively separated and combine, improving clutch and gearbox working life, is that in automatic clutch system architecture, essential gearshift is intended to sensor.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 a is the present invention and gear-shifting inhaul cable riveting Placement figure;
Fig. 3 b is the present invention and gear-shifting inhaul cable welding connecting mode figure;
Fig. 4 is the schematic diagram that the present invention is applied to automatic clutch system;
Fig. 5 is the signature tune line chart that the present invention records;
Fig. 6 be the present invention shift gears intention signal produce and applicating flow chart;
Number in the figure: 101 ECU (Electrical Control Unit), 102 wire harness, 103 operating mechanisms, 104 stroke sensors, 105 motors, 106 clutches, 107 gearboxes, 108 gear position sensors, 109 gearshift intention sensors, 201 direct current generators, 202 speed reducer, 203 master cylinders, 204 release bearings, 205 clutch release slave cylinders, 206 disengaging yokes, 207 shift handles, 208 gear-shifting inhaul cables, 301 pull bars, 302 slide blocks, 303 magnetic materials, 304 pins, 305 springs, 306 spring seats, 307 Hall transducers, 308 pads, 309 sleeves, 310 connectors, 311 jump rings, 312 screws.
Embodiment
Pull bar 301 is connected with slide block 302 resilient key 304, magnetic material 303 is fixedly connected with slide block 302, connector 310 is connected with sleeve 309 jump ring 311, Hall transducer 307 screw 312 is fixedly connected with sleeve 309, spring seat 306, pad 308 are socketed in one end of pull bar 301 respectively, and spring 305 is between spring seat 306, pad 308 and be socketed with pull bar 301.
Magnetic material 303 of the present invention adopts alloy or ferrite class permanent-magnet material.Alloy type has AlNi (Co), FeCr (Co), FeCrMo, FeAlC, FeCo (V) (W), Re-Co(Re to represent rare earth elements), Re-Fe, AlNi(Co).Ferrite class main component is that MO6Fe2O3, M represent the compounding ingredients such as Ba, Sr, Pb or SrCa, LaCa.Pin 304 can adopt cotter pin, resilient key, straight pin etc.
Described magnetic material 303 can be move along tension direction with Hall transducer 307 relative movement.
Described magnetic material 303 can be move along pressurized direction with Hall transducer 307 relative movement.
The elastic force of described spring is 20N ~ 31N.
The extreme limit of travel of described relative movement is, direction of pull 0 to 2mm; Pressure direction 0 to 2mm.
Working method and principle:
As shown in Figure 3, gearshift intention sensor pull rod and gear-shifting inhaul cable Placement figure, connect together the steel wire of gear-shifting inhaul cable 208 with pull bar 301 of the present invention, can adopt the mode of welding or riveting.And shift handle 207 connects with gear-shifting inhaul cable 208.
As shown in Figure 4, gearshift intention sensor application of the present invention is in automatic clutch system, described automatic clutch system, for the automatic clutch system disclosed in Chinese patent 201410177392.9, this automatic clutch system mainly comprises ECU (Electrical Control Unit) 101, operating mechanism 103, stroke sensor 104, gear position sensor 108, composition such as parts such as gear shift intention sensor 109, clutch 106 etc.
As shown in Figure 5, the intention signal recorded when gear shift intention sensor tension or pressurized, represents in the mode of magnitude of voltage.During tension, voltage signal is V
1mV, during pressurized, voltage signal is V
2mV.
When driver has gearshift be intended to and stir shift handle 207, shift handle 207 can pull gear-shifting inhaul cable to move, thus drive gear shift intention sensor to produce gear shifting signal, shift signal passes to ECU (Electrical Control Unit) 101 by wire harness 102, ECU (Electrical Control Unit) 101 sends instruction rapidly after receiving signal, drives operating mechanism 103 to realize separation or the combination of clutch.
The working procedure of automatic clutch system of the present invention:
Driver clearly shifts gears intention, and stirs shift handle 207;
Generation and the application of gearshift intention signal are implemented according to Fig. 6 S401 ~ 406 step;
Gear shift intention authenticity judges S401, and the size of foundation gear shifting force judges that driver shifts gears intention authenticity.Can adopting and judge with the following method, when stirring shift handle 207, when gear-shifting inhaul cable pulling force or pressure are greater than 20N, just can cause the motion of slide block magnetic material 303, and then produce voltage signal.When pulling force is less than 20N, respective slide magnetic material 303 can not cause motion, and Hall transducer 307 also can not produce voltage signal.The object judged is the generation gear shifting signal that prevents driver's hand to be placed on shift handle 207 but the intention will do not shifted gears or vehicle jolt, and causes clutch mistake to be separated;
Produce S402 without effective shift signal, if do not have effective shift signal to produce, then do not produce voltage signal and pass to ECU (Electrical Control Unit);
Shift signal process confirms S403, processes the shift signal data gathered, and when drag-line tension, voltage output signal is V
1mV, during pressurized, voltage output signal is V
2mV, now confirms gearshift correct motive.If signal does not meet this two values, then can not produce voltage signal to ECU (Electrical Control Unit);
Shift signal receives S404, and gearshift intention signal is delivered to automatic clutch ECU (Electrical Control Unit) 101 by wire harness, realizes the acceptance of ECU (Electrical Control Unit) 101 to intention signal;
Operating mechanism action S405, ECU (Electrical Control Unit) 101 adopts and controls to export the dutycycle mode of PWM, realizes that direct current generator 201 starts, stability of rotation and speed regulating control with variable dutycycle, realizes operating mechanism 103 and moves;
Clutch separation or in conjunction with S406, ECU (Electrical Control Unit) 101 drives the motion of direct current generator 201, through speed reducer 202 transmission of pressure to master cylinder 203, because master cylinder 203 adopts oil pipe to be connected with clutch release slave cylinder 205, the pressure of master cylinder 203 is corresponding is delivered to clutch release slave cylinder 205, promote disengaging yoke 206 to move, and then disengaging yoke 206 promotes release bearing 204 and realizes clutch separation.So identify the gearshift intention of real driver, utilize operating mechanism 103 can realize rapidly clutch and be effectively separated.
Claims (4)
1. a gearshift intention sensor, it is characterized in that: pull bar is connected with slide block resilient key, magnetic material is fixedly connected with slide block, connector is connected with sleeve jump ring, Hall transducer screw is fixedly connected with sleeve, spring seat, pad are socketed in one end of pull bar respectively, and spring is between spring seat, pad and be socketed with pull bar.
2. one gearshift intention sensor according to claim 1, is characterized in that: described magnetic material adopts alloy or ferrite class permanent-magnet material.
3. one gearshift intention sensor according to claim 1, is characterized in that: the elastic force of described spring is 20N ~ 31N.
4. one gearshift intention sensor according to claim 1, is characterized in that: the extreme limit of travel of described relative movement is, direction of pull 0 to 2mm; Pressure direction 0 to 2mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410828863.8A CN104565351A (en) | 2014-12-26 | 2014-12-26 | Gear shifting intention sensor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410828863.8A CN104565351A (en) | 2014-12-26 | 2014-12-26 | Gear shifting intention sensor |
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CN104565351A true CN104565351A (en) | 2015-04-29 |
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ID=53082103
Family Applications (1)
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CN201410828863.8A Pending CN104565351A (en) | 2014-12-26 | 2014-12-26 | Gear shifting intention sensor |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109557796A (en) * | 2017-09-25 | 2019-04-02 | 精工爱普生株式会社 | Clock and watch equipped with Magnetic Sensor |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11108605A (en) * | 1997-10-03 | 1999-04-23 | Midori Sokki:Kk | Non-contact linear displacement sensor |
CN202372292U (en) * | 2011-12-20 | 2012-08-08 | 东风汽车公司 | Electronic parking force measurement device |
CN103105258A (en) * | 2011-11-14 | 2013-05-15 | 株式会社万都 | Sensor unit for measuring braking power of parking cable and electronic parking brake |
CN103640568A (en) * | 2013-12-23 | 2014-03-19 | 吉林东光奥威汽车制动***有限公司 | Brake master cylinder capable of monitoring location and movement of brake pedal |
CN204420082U (en) * | 2014-12-26 | 2015-06-24 | 吉林东光集团有限公司 | A kind of gearshift intention sensor |
-
2014
- 2014-12-26 CN CN201410828863.8A patent/CN104565351A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH11108605A (en) * | 1997-10-03 | 1999-04-23 | Midori Sokki:Kk | Non-contact linear displacement sensor |
CN103105258A (en) * | 2011-11-14 | 2013-05-15 | 株式会社万都 | Sensor unit for measuring braking power of parking cable and electronic parking brake |
CN202372292U (en) * | 2011-12-20 | 2012-08-08 | 东风汽车公司 | Electronic parking force measurement device |
CN103640568A (en) * | 2013-12-23 | 2014-03-19 | 吉林东光奥威汽车制动***有限公司 | Brake master cylinder capable of monitoring location and movement of brake pedal |
CN204420082U (en) * | 2014-12-26 | 2015-06-24 | 吉林东光集团有限公司 | A kind of gearshift intention sensor |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109557796A (en) * | 2017-09-25 | 2019-04-02 | 精工爱普生株式会社 | Clock and watch equipped with Magnetic Sensor |
CN109557796B (en) * | 2017-09-25 | 2021-10-01 | 精工爱普生株式会社 | Timepiece provided with a magnetic sensor |
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Application publication date: 20150429 |
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