CN104561891B - Double component gradient hydrogen permeation preventing coatings and preparation method thereof - Google Patents
Double component gradient hydrogen permeation preventing coatings and preparation method thereof Download PDFInfo
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Abstract
The present invention relates to Treatment of Metal Surface coating and preparation method thereof, specially double component gradient hydrogen permeation preventing coatings and preparation method thereof, after to the polishing of steel substrate surface and cleaning, Cr coating preparations, the preparation of Cr O component gradients coating are carried out successively, prepared by Cr Al O component gradients coating, prepared by Al O component gradients coating, Al2O3Prepared by coating, and coating annealing.Double component gradient hydrogen permeation preventing coatings that the present invention is provided, are double component gradient (Cr, Al) O hydrogen permeation preventing coatings, increased component gradient subgrade, play transition zone effect, strengthen transition zone and the two interfaces of coating, transition zone and steel, therefore Al2O3Coating is more excellent with the binding ability of gradient coating, simultaneously because double component gradients design the composition consecutive variations of coating, therefore the residual stress of coating is less, coating thermal shock resistance is very excellent, is not easily caused mechanics failure, and the hydrogen infiltration-resistant performance of coating is more preferable.
Description
Technical field
The present invention relates to Treatment of Metal Surface coating and preparation method thereof, specially double component gradient hydrogen permeation preventing coatings and
Its preparation method.
Background technology
With the high speed development of global economy and population, energy crisis and environmental pollution become two that the world today faces
Hang-up.Thus nuclear energy is develop and useedd becomes one of main path for solving the above problems.Can try from International Thermonuclear
Since testing heap ITER plan foundation, the developmental research of fusion energy just becomes scientific circles and engineering circles focus of attention.Fusion reactor
Problem of materials is one of key project problem of fusion energy commercialization success, especially thermonuclear reactor experiment cladding modular TBM
In hydrogen permeation preventing coating be even more current extremely challenging difficulties.
Therefore, countries in the world researcher has been researched and developed substantial amounts of with engineers and technicians using various coat preparing technologies
Hydrogen permeation preventing coating.Divide by material system, hydrogen infiltration-resistant ceramic coating generally comprises four kinds：Oxide coating, silicide are applied
Layer, titaniferous compound coating and Al compound coatings etc..Wherein, aluminium sesquioxide (Al2O3) coating is that combination property is the most superior, most
One of extensive commercial candidate material system of tool.But, in TBM structural materials surface deposition Al2O3Coating is faced with painting
Layer and the interface cohesion difficult problem of matrix.Al2O3Belong to ceramic material, and TBM structural materials are steel, there is therebetween property
On greatest differences, the adhesion for thus resulting in coating and steel matrix weakens, and is susceptible to disbonding, so that resistance hydrogen
Permeance property significantly declines, and especially easily occurs to fail under the Service Environments such as high temperature, thermal shock, irradiation.
In recent years, there has been proposed kinds of processes technology is solving Al2O3An interface cohesion difficult problem for coating and steel matrix.
Main solution is to form the method for intermediate layer between improving the interface binding power of the two.For example, lead to
The mode of Overheating Treatment, generates the transition zone of Cr-O phases between steel and coating using the High temperature diffusion of Cr elements in steel,
So as to improve interface binding power.But, this method is difficult to avoid that the diffusion of Fe in steel matrix, generally produces in practical application
It is the transition zone of Fe-Cr-O phases, which is brittlement phase mostly, therefore is degrading the bond strength of coating and matrix on the contrary.In the recent period, profit
The method designed with gradient components is also employed to solve this difficult problem, and achieves good effect.This technique is using single
The coating design of component gradient, can effectively improve between gradient transitional lay and coating, or gradient transitional lay and matrix wherein
The bond strength at one interface, enhances Al to a certain extent2O3The interface cohesion problem of coating and steel matrix.But, by
Strengthen while failing to realize double interfaces, therefore destruction easily occurs in advance compared with weak interface, cause Al2O3Coating/steel matrix
The mechanics failure of system, ultimately results in coating hydrogen infiltration-resistant performance and is greatly lowered.
The content of the invention
For above-mentioned technical problem, the present invention provides a kind of hydrogen permeation preventing coating of excellent combination property, coating and matrix
Interface binding power is high, coating internal stress is less, thermal shock resistance is good, and hydrogen infiltration-resistant excellent performance, specific technical side
Case is：
Double component gradient hydrogen permeation preventing coatings, include following coating on steel substrate successively：Cr coatings, Cr-O compositions ladder
Degree coating, Cr-Al-O component gradient coatings, Al-O component gradients coating and Al2O3Coating.
Double component gradient hydrogen permeation preventing coatings, prepare gained by following methods：
(1st) step, the polishing of steel substrate surface and cleaning
Steel substrate is carried out surface grinding polishing, degreaser cleaning, pickling and deionization to rinse and blow drying；Then
Vacuum chamber of the steel substrate in magnetron sputtering coater is carried out into bias plasma backwash cleaning；
Grinding and polishing process is waterproof abrasive paper successively using 100 mesh to 2000 mesh, and polishing flannelet, using 3 μm of particle diameters
Diamond polishing agent be polished so that steel substrate surface is into mirror effect；Oil removing agent prescription consists of sodium carbonate 160g/
L, sodium citrate 45g/L, activating agent 5g/L, sodium phosphate 50g/L；Magnetron sputtering coater is QX-500 types commercialization magnetron sputtering
Film machine；Bias plasma backwash technological parameter is：Background vacuum is 5 × 10-4Pa, backwash bias are -400V, working gas
For Ar gas, backwash air pressure is 1.0Pa, scavenging period is 10min.
It is prepared by (2nd) step, Cr coatings
Vacuum chamber is evacuated to into vacuum ＜ 5 × 10-4pa.Subsequently, Ar gas is passed through as sputter gas to vacuum chamber, open Cr
Target is sputtered, Cr purity ＞ 99.9%, deposits pure Cr coatings in steel substrate surface, and sputter deposition craft parameter is：Ar gas
Flow is 200sccm, and operating air pressure is 0.4Pa, and Cr targets sputtering power is 200W, prepares thickness for 50 by changing sedimentation time
The Cr coatings of～200nm.
It is prepared by (3rd) step, Cr-O component gradients coating
Under conditions of other technological parameters keep constant, O is gradually filled with to vacuum chamber2Gas, its ascending rate be 1～
10sccm/min；Meanwhile, it is gradually lowered Ar throughputs so that operating air pressure is maintained at 0.4Pa in vacuum chamber；Work as O2Gas and Ar gas
Flow-rate ratio when reaching 1: 7, no longer change O2The throughput of gas and Ar；With O2It is continuously increased with the throughput ratio of Ar, coating table
Face forms Cr-O component gradient coatings, and in coating, the content ratio of O/Cr gradually increases.By regulating and controlling O2Gas ascending rate, Cr-O into
Divide the thickness of gradient coating be controlled in the range of 20～100nm.
It is prepared by (4th) step, Cr-Al-O component gradients coating
Work as O2After the flow-rate ratio of gas and Ar gas reaches 1: 7, immediately the sputtering power of Cr targets is reduced by 200W, rate of regression
For 10～20W/min, while open Al targets being sputtered, sputtering power is gradually increased by 50W, and ascending rate is 10～20W/
min.When Al reaches 200W sputtering power, Cr target working powers are closed, stop the sputtering of Cr targets.Coating surface forms Cr-Al-
O component gradient coatings, and the sputtering power ratio due to Al targets with Cr targets is continuously increased, in coating, the content ratio of Al/Cr is gradually
Increase.By the ascending rate for regulating and controlling Al target sputtering powers, the thickness of Cr-Al-O component gradient coatings is in 50～200nm scopes
Inside it is controlled.
It is prepared by (5th) step, Al-O component gradients coating
Under conditions of keeping other technological parameters constant, gradually increase O2Throughput, its ascending rate are 1～5sccm/
min.Meanwhile, it is gradually lowered Ar throughputs so that operating air pressure is maintained at 0.4Pa in vacuum chamber.Work as O2Gas and Ar throughputs ratio
After reaching 1: 4, no longer change O2The throughput of gas and Ar.With O2Gas is continuously increased with Ar throughputs ratio, and coating surface starts
Al-O component gradient coatings are formed, the content ratio of O/Al gradually increases in its floating coat.By controlling O2Gas ascending rate, Al-O
The thickness of component gradient coating can be controlled in the range of 50～200nm.
(6th) step, Al2O3It is prepared by coating
Work as O2After the flow-rate ratio of gas and Ar gas reaches 1: 4, keep all technological parameters constant, deposition has homogeneous composition
Al2O3Coating.The Al that thickness is 500～2000nm is obtained by controlling sedimentation time2O3Coating.
(7th) step, coating annealing
Prepares coating is put in annealing furnace and is made annealing treatment under the conditions of atmospheric atmosphere.Concrete parameter and annealing is such as
Under：Annealing temperature is 500 DEG C, heating rate is 20 DEG C/min, be incubated 30min, cool to room temperature taking-up with the furnace.
Described steel substrate is Steel material of the Cr constituent contents not less than 7%.Including 304,316, CLF-1, CLAM,
The commercial steel of the models such as FH82.
Double component gradient hydrogen permeation preventing coatings that the present invention is provided, are double component gradient (Cr, Al) O hydrogen permeation preventing coatings,
Component gradient subgrade is increased, transition zone effect is played, is strengthened transition zone and the two interfaces of coating, transition zone and steel, because
This Al2O3Coating is more excellent with the binding ability of gradient coating, simultaneously because the composition of double component gradients design coating continuously becomes
Change, therefore the residual stress of coating is less, the thermal shock resistance of coating is very excellent, be not easily caused mechanics failure, coating
Hydrogen infiltration-resistant performance is more preferable.
Description of the drawings
Fig. 1 is the cross section structure schematic diagram of double component gradient hydrogen permeation preventing coatings of the present invention；
Fig. 2 is Cr the and Al composition transfer schematic diagrams in double component gradient hydrogen permeation preventing coating coatings of the present invention.
Specific embodiment
In conjunction with the embodiments technical scheme is described in further detail.
Embodiment 1
Using QX-500 types commercialization magnetron sputtering coater No. 304 stainless steel substrate surfaces prepare double component gradients (Cr,
Al) O hydrogen permeation preventing coatings, comprise the following steps that：
(1st) step, the polishing of steel substrate surface and cleaning
304 model steel substrates are adopted the waterproof abrasive paper of 100 mesh to 2000 mesh, and polishing flannelet successively, using 3 μm of grains
The diamond polishing agent in footpath is polished so that steel substrate surface is into mirror effect.Followed by degreaser cleaning, pickling with
Deionization rinsing, drying, oil removing agent prescription consist of sodium carbonate 160g/L, sodium citrate 45g/L, activating agent 5g/L, sodium phosphate
50g/L；Subsequently steel substrate is put into magnetron sputtering coater vacuum chamber carries out bias plasma backwash cleaning, technological parameter
For：Background vacuum is 5 × 10-4Pa, backwash bias are -400V, working gas is Ar gas, when backwash air pressure is 1.0Pa, backwash
Between be 10min.
It is prepared by (2nd) step, Cr coatings
Vacuum chamber is evacuated to into vacuum 1 × 10-5pa.Afterwards, Ar gas is passed through as sputter gas to vacuum chamber, open Cr targets
It is prepared.Splash-proofing sputtering process parameter is：Ar throughputs are 200sccm, and operating air pressure is 0.4Pa, and Cr targets sputtering power is 200W,
Prepare the Cr coatings that thickness is 100nm.
It is prepared by (3rd) step, Cr-O component gradients coating
Under conditions of other technological parameters keep constant, start O is filled with vacuum chamber2Gas, its ascending rate is
5sccm/min, while being gradually lowered Ar throughputs so that operating air pressure stills remain in 0.4Pa in vacuum chamber.Work as O2Gas and Ar
When the flow-rate ratio of gas reaches 1: 7, no longer change O2The throughput of gas and Ar.Now, the Cr-O compositions that thickness is 60nm are prepared
Gradient coating.
It is prepared by (4th) step, Cr-Al-O component gradients coating
Work as O2After the flow-rate ratio of gas and Ar gas reaches 1: 7, immediately the sputtering power of Cr targets is reduced by 200W, rate of regression
For 15W/min, while open Al targets being sputtered, sputtering power is gradually increased by 50W, and ascending rate is 15W/min.When Al handles
When sputtering power reaches 200W, Cr target working powers are closed, stop the sputtering of Cr targets.Obtain Cr-Al-O composition of the thickness for 120nm
Gradient coating.
It is prepared by (5th) step, Al-O component gradients coating
Under conditions of keeping other technological parameters constant, beginning gradually increases O2Throughput, its ascending rate is
5sccm/min.Meanwhile, Ar throughputs are gradually lowered so that operating air pressure is maintained at 0.4Pa in vacuum chamber.Work as O2Gas and Ar gas
After flow-rate ratio reaches 1: 4, no longer change O2The throughput of gas and Ar.Obtain Al-O component gradient coating of the thickness for 50nm.
(6th) step, Al2O3It is prepared by coating
Work as O2After the flow-rate ratio of gas and Ar gas reaches 1: 4, keep other technological parameters constant, by control sedimentation time come
Obtain Al of the thickness for 2000nm2O3Coating.
(7th) step, coating annealing
Made annealing treatment under the conditions of coating is put into annealing furnace atmospheric atmosphere, annealing temperature is 500 DEG C, heating rate is
20 DEG C/min, be incubated 30min, cool to the furnace room temperature taking-up.
The coating structure for ultimately forming is as shown in figure 1, include on steel substrate 1 that Cr coatings 2, Cr-O component gradients are applied successively
Layer 3, Cr-Al-O component gradients coating 4, Al-O component gradients coating 5 and Al2O3Coating 6.
Cr the and Al compositions of each coating are as shown in Fig. 2 be into gradient.
Performance detection, including following test technology, index and result are carried out to coating prepared by embodiment 1：
(1) using the interface cohesion situation of the automatic scratching instrument testing coating/base material of WS-2005 type coating adhesion.Test
Parameter is：Cut speed 1.5mm/min, loading speed 5N/min to 150N/min etc..As a result show：Double component gradients (Cr,
Al) interface binding power of O hydrogen permeation preventing coatings and No. 304 stainless steel substrates is 39N.
(2) coating stress is measured using DX-2700 type X-ray diffractometers (XRD).Test parameter is：Tube voltage is 22kV,
Tube current is 6mA, Cr target K-radiation, collimates pipe diameterStep scanning stepping angle be 0.1 °, angle of heel ψ take respectively 0 °,
15 °, 35 ° and 45 °.As a result show：The residual compressive stress of double component gradient (Cr, Al) O hydrogen permeation preventing coatings is only 9MPa.
(3) using the thermal shock resistance of chamber type electric resistance furnace testing coating.Test technology is：Coating steel curved beam is put into into stove
Middle temperature, takes out after 700 DEG C of insulation 10min and is air cooled to room temperature, and the coating sample cooled down with optical microscope inspection whether there is
Face coat peeling phenomenon.Above-mentioned repetition is subsequently repeated several times to test.It is anti-with the corresponding replicated experimental unitses evaluation of disbonding
Thermal shock resistance properties.As a result show：The heat shock resistance of double component gradients (Cr, Al) the O hydrogen permeation preventing coatings on No. 304 steel substrate surfaces
Number of times is 45 times, and performance is good.
(4) the hydrogen infiltration-resistant performance of coating is evaluated using homemade hydrogen permeability test tester.Test parameter is：Infiltration gas
Body is H2Gas, infiltration temperature are 300 DEG C, back end vacuum≤5 × 10-5Pa.As a result show：Double component gradient (Cr, Al) O hinder hydrogen
The hydrogen infiltration-resistant factor of permeation coating is 310.
Embodiment 2
The present embodiment is prepared in No. 316 stainless steel substrate surfaces using QX-500 types commercialization magnetron sputtering coater
Double component gradient (Cr, Al) O hydrogen permeation preventing coatings.Compared with Example 1, following process conditions have differences：
From unlike (2nd) step in embodiment 1, Cr coating layer thicknesses are 50nm.
From unlike (3rd) step in embodiment 1, O is gradually filled with to vacuum chamber2The ascending rate of gas is 10sccm/
Min, the thickness for obtaining Cr-O component gradient coatings are 20nm.
Than that described above, other technological parameter all sames.Using coating performance method of testing in the same manner as in Example 1.
As a result show：The interface attachment of double component gradients (Cr, Al) O hydrogen permeation preventing coatings and No. 316 steel substrates that the present embodiment is formed
Power is 35N；The residual compressive stress of coating is 17MPa, and coating heat shock resistance number of times is 41 times；The hydrogen infiltration-resistant factor of coating is
300。
Claims (1)
1. pair component gradient hydrogen permeation preventing coating, it is characterised in that include following coating on steel substrate successively：Cr coatings,
Cr-O component gradient coatings, Cr-Al-O component gradient coatings, Al-O component gradients coating and Al2O3Coating；
Coating prepares gained by following methods：
The（1）Step, the polishing of steel substrate surface and cleaning
Steel substrate is carried out surface grinding polishing, degreaser cleaning, pickling and deionization to rinse and blow drying；Then by steel
Substrate carries out bias plasma backwash cleaning in the vacuum chamber of magnetron sputtering coater；
The（2）It is prepared by step, Cr coatings
Vacuum chamber is evacuated to into vacuum<5×10−4Pa, is passed through Ar gas as working gas to vacuum chamber, opens the sputtering of Cr targets,
Steel substrate surface deposits Cr coatings；Ar throughputs are 200sccm, and operating air pressure is 0.4Pa, and Cr targets sputtering power is 200W, is led to
Cross regulation and control sedimentation time and prepare the Cr coatings that thickness is 50 ~ 200nm；
The（3）It is prepared by step, Cr-O component gradients coating
Under conditions of other technological parameters keep constant, O is gradually filled with vacuum chamber2Gas, its ascending rate be 1 ~
10sccm/min, meanwhile, it is gradually lowered Ar throughputs so that operating air pressure is maintained at 0.4Pa, works as O2The flow-rate ratio of gas and Ar gas
Reach 1:When 7, no longer change throughput；With O2Be continuously increased with the throughput ratio of Ar, coating surface initially form Cr-O into
Divide gradient coating, the content of O/Cr increases than gradually in coating, the thickness of Cr-O component gradient coatings is 20 ~ 100nm；
The（4）It is prepared by step, Cr-Al-O component gradients coating
Work as O2Gas reaches 1 with the flow-rate ratio of Ar gas:When 7, the sputtering power of Cr targets is reduced by 200W, rate of regression is 10 ~ 20W/
Min, while open Al targets being sputtered, sputtering power is gradually increased by 50W, and ascending rate is 10 ~ 20W/min, is splashed when Al
When penetrating power and reaching 200W, stop the sputtering of Cr targets；Coating surface forms Cr-Al-O component gradient coatings, and due to Al targets and Cr
The sputtering power ratio of target is continuously increased, and in coating, the content of Al/Cr increases than gradually, the thickness of Cr-Al-O component gradient coatings
Spend for 50 ~ 200nm；
The（5）It is prepared by step, Al-O component gradients coating
Under conditions of keeping other technological parameters constant, continuation gradually increases O2Throughput, its ascending rate are 1 ~ 5sccm/
Min, meanwhile, it is gradually lowered Ar throughputs so that operating air pressure remains at 0.4Pa in vacuum chamber, works as O2Gas and Ar throughputs
Than reaching 1:After 4, no longer change O2The throughput of gas and Ar；With O2Gas is continuously increased with Ar throughputs ratio, and coating surface is opened
Beginning forms Al-O component gradient coatings, and in its floating coat, the content of O/Al increases than gradually, the thickness of Al-O component gradient coatings
For 50 ~ 200nm；
The（6）Step, Al2O3It is prepared by coating
Work as O2Gas reaches 1 with the flow-rate ratio of Ar gas:After 4, keep all technological parameters constant, Al of the deposition with homogeneous composition2O3
Coating, prepares the Al that thickness is 500 ~ 2000nm2O3Coating；
The（7）Step, coating annealing
Steel substrate with depositing coating is taken out from vacuum chamber and is put in annealing furnace, annealed under the conditions of atmospheric atmosphere
Process, annealing temperature is 500 DEG C, heating rate is 20 DEG C/min, is incubated 30min, cool to room temperature taking-up with the furnace.
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| CN105525273B (en) * | 2015-12-02 | 2018-01-02 | 北京天瑞星光热技术有限公司 | A kind of stainless steel carborundum hydrogen permeation preventing coating and preparation method thereof |
| CN106609353B (en) * | 2016-12-22 | 2019-03-05 | 四川大学 | Gas pulses reactive sputtering prepares Al2O3Hinder the method for tritium coating |
| CN108220961B (en) * | 2018-01-12 | 2020-08-14 | 清华大学 | Stainless steel-based composite hydrogen permeation resistant material and preparation method thereof |
| CN109576659A (en) * | 2019-01-10 | 2019-04-05 | 广东省测试分析研究所（中国广州分析测试中心） | The magnetron sputtering preparation method of gradient auto-dope pure phase multi-element metal oxide film |
| CN110208311B (en) * | 2019-05-21 | 2021-06-08 | 四川大学 | Tritium-resistant coating multi-field coupling performance test method and test device based on accelerator ion irradiation |
| CN111996502B (en) * | 2020-08-31 | 2022-09-02 | 中国科学院上海光学精密机械研究所 | Nickel-chromium alloy surface coating structure and preparation method thereof |
| CN113981397B (en) * | 2021-10-26 | 2024-01-19 | 西安热工研究院有限公司 | Cr for titanium alloy 2 O 3 /Al 2 O 3 Gradient antioxidation coating and preparation method thereof |
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| CN101469409B (en) * | 2007-12-27 | 2011-04-20 | 北京有色金属研究总院 | Composite aluminum oxide /erbium hydrogen resistance coating and preparation thereof |
| CN101265603A (en) * | 2008-01-29 | 2008-09-17 | 四川大学 | Multiple layer hydrogen infiltration -resistant compound film preparation method |
| CN103160828A (en) * | 2011-12-09 | 2013-06-19 | 北京有色金属研究总院 | Steel-based hydrogen permeation-resistant composite coating and preparation method for same |
| CN103802385A (en) * | 2012-11-12 | 2014-05-21 | 北京有色金属研究总院 | Stainless steel based hydrogen permeation prevention composite coating |
| CN103895282B (en) * | 2012-12-26 | 2016-06-15 | 北京有色金属研究总院 | A kind of high-temperature vacuum heat-collecting tube complex gradient hydrogen resistance coating and preparation method thereof |
| CN103741108B (en) * | 2013-12-27 | 2016-01-13 | 晨光真空技术（深圳）有限公司 | A kind of preparation method of decorative protective coating of CrNx based component gradient transition |
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